Date post: | 08-May-2015 |
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Self Improvement |
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InsulStone™
Added Value Design Solutions:
Cost Competitive
Insulation Value (2 ¼” foam = R-11)
Damp Wall/Mold Prevention (Built-in Rain-screen)
Earthquake Resistance (shingle-like)
Hurricane (High Winds)
Flame Spread & Smoke Generation – “0”
Construction Site Value
The InsulStone™ System
Only 4 – Parts (Lego-like)
Corner/End
Flats
Corner/End
Starter
Wainscot Cap
1” Crown
By 2” Leg
Staple
Stand-offs provide a10 MM rain-screen drainage and
ventilation zone between the panel and the wall.
Fascia stand- offs reduce problems
from:
•Hydraulic freeze/thaw effect
•Effervescence
Fastener locations are clearly
marked for the installer!
Hot-melt silicone adhesive (Holds windows in skyscrapers)
Adhesive method developed in co-operation with Dow Corning
50 year Limited Warranty
Adhesion and Structural Uniform Load Test rated at 127 lbs/SF transverse loading.
Each panel is individually fastened to the wall (Panel weight: 8-10 lbs/ft²)
Support ledger not required
Structural Uniform Load Test Rated at 127 lbs/SF (ASTM E330)
Individually fastened panels flex with the wall
Fastener
1” Crown X 2”
Leg Galv. Staple
Manufactured
Stone, or
Brick
Sheathing
OSB/Plywood
7/16” min.
Sheetrock
Drainage
Plane #1
Stud
Drainage
Plane #2
Starter
Section
Starter Section
Fastener
Dual Rain-screen Drainage
Outcome of 2012 IECC Residential Chapter Final Action Hearings
Analysis of ICF International
Based on estimates from the measures that were approved by the ICC’s Government Membership, the threshold of
30% energy savings of the 2012 IECC beyond the 2006 IECC was met or surpassed. Significant adopted changes
to the IECC include:
1. A better thermal envelope – i.e., window,
door, insulation – in all Climate Zones. In 2006, the number of climate zones in the IECC was reduced to eight in an effort to shorten the
IECC, make it easier to use and employ a
common map for both commercial and residential codes. The simplified map (shown
for the continental US) replaced many pages of
maps and commercial envelope tables and allowed IECC users to easily determine the
requirements that apply anywhere in the US.
Note: Hawaii, Guam, Puerto Rico and the Virgin Islands are in Climate Zone 1; Alaska is
in Climate Zones 7/8).
Final changes to insulation & fenestration component requirements are listed below (improvements over 2009 IECC are shaded in green):
Climate Zone
1
2
3
4 exc. Marine
4 Marine & 5
6
7 & 8
* Floor and Slab insulations levels remain unchanged. ** Commonly available insulation in 2x6 cavity (R20) or in 2x4 cavity with sheathing (R13+x) *** R5 continuous insulation or R13 for framed cavity insulation
6
7 & 8
Ceiling R-value
2009 IECC
30
30
30
38
38
49
49
2009 IECC
1.20
0.65
0.50
0.35
0.35
0.35
0.35
Window U-Factor
2012 IECC
30
38
38
49
49
49
49
2009 IECC
20 or 13+5
20 or 13+5 20+5 or 13+10
2012 IECC
0.65
0.40
0.35
0.35
0.32
0.32
0.32
Wood Frame R-value
13
13
13
13
21
2012 IECC
13
13
20 or 13+5**
20 or 13+5
20 or 13+5
20+5 or 13+10
Skylight U-Factor
2009 IECC
0.75
0.75
0.65
0.60
0.60
0.60
0.60
Basement R-value Crawl Space R-value
2009 IECC
0
0
5/13***
10/13
10/13
15/19
15/19
2012 IECC
0.75
0.65
0.55
0.55
0.55
0.55
0.55
2012 IECC
0
0
5/13
10/13
15/19
15/19
15/19
Window SHGC
2009 IECC
0.30
0.30
0.30
NR
NR
NR
NR
2009 IECC
0
0
5/13
10/13
10/13
10/13
10/13
2012 IECC
0.25
0.25
0.25
0.40
NR
NR
NR
2012 IECC
5/13
10/13
15/19
15/19
15/19
0
0
2012
“Installation” InsulStone™ Insulated Wall Cladding
ICC - EG315
“Masonry Veneer Systems with Foam Plastic Backing”
InsulStone™ Simplifying Construction!
1” crown by 2” staples are the most common and fastest way to install InsulStone™ over sheathing.(see InsulStone™ installation guide for details)
Washer head screws can be used to attach directly to studs (16” centers) or to CMU or concrete. (see InsulStone™ installation guide for details).
Determine the location of the starter and select 2 points with a laser level
at each side of the section of wall, mark and snap a line for the starter.
Step #1: Install the corners first and fill the field to the last
panel. (randomly locate the splices)
Step #2: Cut the 2 panels as illustrated to fit remaining space.
Use the left over piece for the splice in the next row.
Step #3: Apply adhesive to the foam only.
Step #4: Press the sections together as illustrated on right.
(Note: 2 colors of stone are used for illustration purposes only)
Electrical Boxes and Hose Bibs are flat stones designed for cover plate or light fixture installation. The stone is mounted on foam the same thickness as the stone. Use deck screws to attach this accessory, then cut surrounding stones to fit to the plate. Use adhesive to seal the cut edges to the accessory plate.
Quoins and Keystones
InsulStone ™
Commercial Grade
Insulated Sand Stone Panels 11 ½” x 22 ½”
InsulStone™ is sand
and red colored
High-Density Concrete Fascia
Harder than Mfg. Stone – 5,000 + PSI
Mortar-less “Stack & Staple”
Natural Sand finish or internally colored finishes
R-11 Nominal Insulation Value
Built-in Rain-screen
8-10 lbs. square foot
www.insulstone.com