+ All Categories
Home > Documents > Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing,...

Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing,...

Date post: 12-Aug-2020
Category:
Upload: others
View: 1 times
Download: 0 times
Share this document with a friend
18
Allen Julian Chief Business Officer, MBI Integrated Process for Production of Succinic Acid from Biomass BIO World Congress June 17, 2013
Transcript
Page 1: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

Allen Julian

Chief Business Officer, MBI

Integrated Process for Production of Succinic Acid

from Biomass

BIO World Congress June 17, 2013

Page 2: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

Who we are: Not-for-profit, founded in 1981, subsidiary of MSU Foundation

Mission: Accelerate development, scale-up and commercialization of bio-based technologies

What we do: develop and derisk early stage bio-based technologies, demonstrate commercial viability, transition to commercial partners

Capabilities: biomass processing, strain engineering, bench and pilot fermentation development, downstream processing

MBI personnel & facility, - Lansing, MI

Page 3: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

Key Challenges: Integrated Conversion of Biomass into Succinic Acid

• Biomass supply chain considerations

• Conversion of biomass to fermentable sugars

• Fermentation of biomass sugars

Page 4: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

Logistics Challenge Visualized

Page 5: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

The MBI Solution:

Decentralized biomass processing

AFEX™ pretreatment technology

Omnivorous succinic acid producer

Page 6: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

Depot

Biorefinery

• 50 – 200 tons/day of biomass • Draw from 5-10 mile radius • 7 to 15 depots per biorefinery • Utilize existing infrastructure • Foster rural economic

development, ecological and social sustainability

Decentralized Biomass Processing in AFEX™ Depots

Page 7: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

The MBI Solution:

Decentralized biomass processing

AFEX™ pretreatment technology

Omnivorous succinic acid producer

Page 8: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

Treated Biomass Raw Biomass AFEX Pellets

• Effective with variety of ag residues • Dry-in, dry-out, no waste process • 9x densification • Stable, storable, readily transportable

AFEX Biomass Pretreatment

Reaction Expansion

Ammonia Recovery

Densification

Page 9: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

Glucan conversion for various AFEX treated Feed stocks

0

20

40

60

80

100

Untreated

AFEX

Glu

can

co

nv

ers

ion

Different Feed Stock

Switchgrass Sugarcane

Bagasse

DDGS

Rice straw

Corn stover

Miscanthus

AFEX - Effective With Multiple Agricultural Residues

Glucan Conversion After Enzymatic Hydrolysis

Page 10: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

Pelleted AFEX treated corn stover

Water + Enzyme

4 hrs, 50°C

Compatible with multiple commercial enzyme cocktails Results shown above based on Novozymes Cellic®CTec3 + HTec3

Concentrated sugar stream

AFEX – High Solids Fermentation

AFEX pellets (20% solids )

Page 11: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

The MBI Solution:

Decentralized biomass processing

AFEX™ pretreatment technology

Omnivorous succinic acid producer

Page 12: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

Key Challenges: Fermentation of Biomass Sugars

Utilization of mixed biomass sugars • Natural or engineered • Simultaneous or sequential • Engineering a solution can be complex due to

unique transport, metabolism and regulatory control for each sugar (glucose, xylose, arabinose, etc.)

Page 13: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

Organism: Actinobacillus succinogenes

Natural succinic acid producer

Compatible with biomass sugars (simultaneous C5 & C6 utilization)

Fully anaerobic fermentation (not a strict anaerobe)

Highly adaptable to different raw material sources

Successfully scaled to 3800L at MBI

Demonstrated competitive titer, productivity and yield

MBI Succinic Acid Technology

Metabolic engineer at work

Page 14: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

EFT

(h)

Succinic

(g/L)

Glc

(g/L)

Xyl

(g/L)

Ara

(g/L)

Yield

(g succinic/ g

sugar)

(%) yield of theoretical

Hydrolysis 1027-76-3.4

72 NA 68 38 4 NA NA

pH adjusted, hydrolysate added to media+inoculum

Control 47 56 < 1 < 1 < 1 78 76

Corn stover

hydrolysate 47 65 < 1 < 1 < 1 83 81

Integrated Conversion: Biomass to Succinic Acid

• Integrated hydrolysis and fermentation – no intermediate washing step • 20% solids loading

Production of Succinic Acid from AFEX pretreated corn stover + enzyme hydrolysis Organism: Actinobacillus succinogenes

Page 15: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

A. Succinogenes Mixed Sugar Utilization Rates

Fermentation time [hr]

g/L

0

10

20

30

40

50

60

70

0 10 20 30 40 50

Glucose control

Glucose hydrolysate

Xylose control

Xylose hydrolysate

Arabinose control

Arabinose hydrolysate

succinic control

Succinic hydrolysate

Hydrolysate sugars utilized simultaneously Similar consumption rates Excellent yield

Page 16: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

Mixed Sugar Fermentation.

Time (h)

0 12 24 36 48 60 72 84 96

Co

nce

ntr

atio

n (

g/l)

0

10

20

30

40

50

60

Concentr

ation (

g/l)

0

10

20

30

40

50

60

succinic

glucose

xylose

arabinose

Corn Fiber Hydrolysate and LFS

Time (h)

0 12 24 36 48 60 72 84 96

Co

nce

ntr

atio

n (

g/l)

0

10

20

30

40

50

60

Concentr

ation (

g/l)

0

10

20

30

40

50

60

succinic

glucose

xylose

arabinose

Similar Results With Corn Fiber

Production of Succinic Acid from AFEX pretreated corn fiber + enzyme hydrolysis + dilute acid hydrolysis

Page 17: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

AFEX technology + distributed depots = effective solution to biomass supply chain challenge

Dry in, dry out process with no liquid waste streams Low cost, stable, shippable biomass commodity Supports both rural economic growth and large scale

biorefineries

AFEX effectively converts biomass to fermentable sugars Works with commercially available enzymes No need to for treatment between hydrolysis and

fermentation Operating at 1 ton per day pilot scale now

A. Succinogenes efficiently converts biomass sugars to succinic acid

Excellent fermentation performance on biomass hydrolysate

Licenses available in some regions

Summary

Page 18: Integrated Process for Production of Succinic Acid from ......Capabilities: biomass processing, strain engineering, bench and pilot ... AFEX effectively converts biomass to fermentable

Thank you for your time and interest

Contact:

Allen Julian

Chief Business Officer Email: [email protected]

Phone: 1 517 336-4613


Recommended