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Intel Water Reclaim ProjectFinal Report 5/25/05
Intel Project Team
• Matt Lundervold• Bryan Gregory• Charles Brown• Dave Montero
• Academic Advisor: Professor Zareh• Industry Advisor: Steve Chen
Project Scope
• Design a full scale water reclaim system capable of recycling RO reject water.– Phase I: Design, build
& test Pilot system– Phase II: Design Full
Scale Reclaim System
Summary of Design Process
• Translate Customer needs into Engineering Targets
• Design & build Pilot• Collect water quality
data from pilot• Design reclaim
system based on pilot data
Phase 1: Pilot Design & Testing
• Key Design Decisions– Reverse Osmosis – Mobility– Flexible Hoses– Bypasses– Removable Components
• Startup, Testing, & Data– Data Collected for various
combinations of pretreatment– Test results determined
component selection and anti-scalant treatment
Pilot drawing
Phase II: Full Scale Water Reclaim Design
• The team utilized Pilot data, RO modeling software, and Intel design specifications to complete the final design.
2-1
2-2
1-2
1-1
1-3
Booster Pump
Softener
1.0 um Filter
Auto IsolationValve
Reclaim FeedWater
3x2 Reverse Osmosis
RO Product
RO Reject
Water Reclaim Schematic
AntiscalantInjection
SodiumBisulfiteInjection
Key Design Decisions
• RO Treatment• Membrane Selection• Water Softener• RO Configuration• Booster Pump
RO Treatment
• Proven technology• Widely used by Intel• Expandable for increasing water demands• Relatively inexpensive compared to other methods• Easily integrated into existing system
Membrane Selection
• Low fouling– resistant to scaling
and organic fouling– Durable– Low maintenance– High quality output– Relatively low energy
consumption
Water Softener
• Proven technology• Expandable• Prolongs life of RO
membranes and reduces maintenance
• Automated regeneration
• Optimized foot print
Booster Pump Selection • Grundfos BM 17-4N torpedo pump
– Highly reliable pump design– Integrates completely into RO design– Energy efficient– Accepts VFD– Submerged pump and motor, completely sealed unit
RO Configuration
• 3x2 single pass dual staged stacked design– Meets space
requirements– Maximizes product
quality– Ease of maintenance– Expandable for future
flow requirements– Ease of assembly
REVERSE OSMOSIS SKID
RO PIPING MODEL
RO FUTURE EXPANSION OPTION
Design vs. Targets100% of Design Targets met
Highlights Include:• Exceeded all water quality
specifications• System designed to meet 150% of
current demand• Maintainable by 1 technician• Capital cost under projected
budget• Future expansion possible to 180
gpm• Annual water cost savings of
$110k• One time connection fee cost
avoidance of $342k
Project Summary
• Future expansion opportunities– Blending bypass is a low cost
solution to increase capacity– Structure allows for another
RO
• Lesson’s Learned:– Navigating large corporation – Third party vendors
• Successes– Met all design criteria– Pilot validated design– Intel will use the pilot as a
development tool