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Intelligent Arc Welding Robot Packagepathways.mx/wp-content/uploads/2017/09/ROBOWELDE_s.pdf ·...

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Intelligent Arc Welding Robot Package High performance digital communications High precision synchronized welding Single point of control synchronizes the welding with the robot motion, enabling high quality welding. Integrated torch cable, wire feed control, gas hose and welding power eliminates the interference with the peripheral equipment and improves reliability. High speed and high quality welding Intelligent robot functions ROBOWELD has many intelligent robot functions such as part location detection and welding bead inspection by iRVision, reducing cycle time and producing higher quality welding. Proven reliable welding wave form control High quality welding Enhanced waveform control technology with 120 kHz inverter provides extremely fast arc response for optimized welding on almost any application. Various welding waveforms such as thin metal spatter-less welding, high quality pulse welding, stainless MIG welding or aluminum low frequency pulse welding can be applied offering flexible and manageable quality and performance. Prevention of supply of defective products Weld Monitoring tool The Robot monitors actual welding current and voltage and can post the alarm automatically when welding defect is found and can provide reliable and accurate monitoring. Motion Range Model ROBOWELD mini i C ROBOWELD mini i C/5L ROBOWELD 100 i C ROBOWELD 100 i C/6L ROBOWELD 120 i C ROBOWELD 1 20 i C/10L Controlled axes 6axes Reach 704mm 892mm 1,420mm 1,632mm 1,811mm 2,009mm Installation Floor, Upside-down, Angle mount Motion range (Maximum speed) J1 axis rotation 340°/360°(option) (350°/s) 5.93rad/6.28rad(option) (6.11rad/s) 340°/360°(option) (270°/s) 5.93rad/6.28rad(option) (4.71rad/s) 340°/360°(option)(210°/s) 5.93rad/6.28rad(option)(3.67rad/s) 340°/370°(option)(195°/s) 5.93rad/6.45rad(option)(3.40rad/s) J2 axis rotation 200°(350°/s) 3.49rad(6.11rad/s) 230°(270°/s) 4.01rad(4.71rad/s) 250°(190°/s) 4.36rad(3.32rad/s) 260°(175°/s) 4.54rad(3.05rad/s) J3 axis rotation 388°(400°/s) 6.77rad(6.98rad/s) 373°(270°/s) 6.51rad(4.71rad/s) 445°(210°/s) 7.76rad(3.67rad/s) 447°(210°/s) 7.80rad(3.67rad/s) 458°(180°/s) 8.00rad(3.14rad/s) 460°(180°/s) 8.04rad(3.14rad/s) J4 axis wrist rotation 380°(450°/s) 6.63rad(7.85rad/s) 380°(400°/s) 6.63rad(6.98rad/s) 400°(360°/s) 6.98rad(6.28rad/s) 400°(400°/s) 6.98rad(6.98rad/s) J5 axis wrist swing 240°(450°/s) 4.19rad(7.85rad/s) 380°(400°/s) 6.63rad(6.98rad/s) 360°(360°/s) 6.28rad(6.28rad/s) 360°(400°/s) 6.28rad(6.98rad/s) J6 axis wrist rotation 720°(720°/s) 12.57rad(12.57rad/s) 720°(600°/s) 12.57rad(10.5rad/s) 900°(550°/s) 15.71rad(9.60rad/s) 900°(600°/s) 15.71rad(10.47rad/s) Max load capacity at wrist 5kg 10kg 6kg 20kg 10kg Allowable load moment at wrist J4 axis 11.9 Nm 22.0 Nm 15.7 Nm 44.0 Nm 22.0 Nm J5 axis 11.9 Nm 22.0 Nm 10.1Nm 44.0 Nm 22.0 Nm J6 axis 6.7 Nm 9.8 Nm 5.9 Nm 22.0 Nm 9.8 Nm Allowable load inertia at wrist J4 axis 0.3kgm 2 0.63kgm 2 0.63kgm 2 1.04kgm 2 0.63kgm 2 J5 axis 0.3kgm 2 0.63kgm 2 0.38kgm 2 1.04kgm 2 0.63kgm 2 J6 axis 0.1kgm 2 0.15kgm 2 0.061kgm 2 0.28kgm 2 0.15kgm 2 Repeatability ±0.02mm ±0.03mm ±0.08mm ±0.08mm ±0.08mm ±0.08mm Robot Mas s 27kg 29kg 130kg 135kg 250kg 250kg Installation environment Ambient temperature : 045°C Ambient humidity : Normally 75%RH or less (No dew nor frost allowed), Short term 95%RH or less (within one month) Vibration : 0.5G or less Note 1) Motion range of wrist axis may be restricted by torch to less than the values given. Note 2) In case of short distance motion, the axis speed doesn’t reach maximum one. Robot Specifications Welder Specifications Model Power Wave R350 Invertec CV350-R Type CO ² /MAG/MIG/Pulsed CO ² /MAG/Stainless MIG Rated Input Voltage AC208/230/380-415/460/575V,3φ AC400V,3φ Input Frequency 5060Hz 5060Hz Rated Input Power 17.0kVA 13.4kVA Output Current DC5350A DC50390A Output Voltage DC1438V DC1639V Rated duty 100% at 300A 60% at 350A Welder Mass Main unit: 39kg, STT module: 21kg 60kg Outer dimensions Main unit: W356 x D630 x H518(mm) STT module: W353 x D645 x H292(mm) W400 x D800 x H600(mm) Feeder Specifications Item Specifications Drive roll 4 Drive Rolls Feeder Mass 6kg Outer dimensions W231 x D191 x H213(mm) Electrode Wire Steel, Stainless (φ0.9, 1.0, 1.2) All specifications are subject to change without notice. No part of this catalog may be reproduced in any form. The products in this catalog are controlled based on Japan's “Foreign Exchange and Foreign Trade Law". The export from Japan may be subject to an export license by the government of Japan. Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government. Should you wish to export or re-export these products, please contact FANUC for advice. Headquarters Oshino-mura, Yamanashi 401-0597, Japan Phone: 81-555-84-5555 Fax: 81-555-84-5512 http://www.fanuc.co.jp Overseas Affiliated Companies FANUC Robotics America, Inc. 3900 West Hamlin Road, Rochester Hills, MI 48309-3253, U.S.A. Phone: 1-248-377-7000 Fax: 1-248-377-7477 FANUC Robotics Europe S.A. Zone Industrielle, L-6468 Echternach, Grand-Duché de Luxembourg Phone: 352-727777-1 Fax: 352-727777-403 KOREA FANUC COMPANY 39 Ungnam-dong, Seongsan-gu, Changwon Kyoungnam, 641-290 Korea Phone: 82-55-278-1200 Fax: 82-55-264-2672 FANUC INDIA PRIVATE LIMITED 41-A, Electronics City, KEONICS, Bangalore, 560 100, India Phone: 91-80-2852-0057 Fax: 91-80-2852-0051 SHANGHAI-FANUC Robotics CO., LTD. No. 500 Jinyu Road, Jin Qiao, Pu Dong, Shanghai, China Phone: 86-21-5032-7700 Fax: 86-21-5032-7711 FANUC THAI LIMITED 1301 Pattanakarn Road, Kwaeng Suanluang, Khet Suanluang, Bangkok 10250 Thailand Phone: 66-2-714-6111 Fax: 66-2-714-6120 TAIWAN FANUC ROBOTICS LTD. No.4, 17th Road, Taichung Industrial Park, Taichung, Taiwan Phone: 886-4-2359-2827 Fax: 886-4-2359-6040 FANUC MECHATRONICS (MALAYSIA) SDN. BHD. No.32, Jalan Pengacara U1/48, Temasya Industrial Park, Section U1, Glenmarie,40150 Shah Alam, Selangor Darul Ehsan, Malaysia Phone: 60-3-7628-0110 Fax: 60-3-7628-0220 FANUC SINGAPORE PTE. LTD. No.1 Teban Gardens Crescent, Singapore 608919, Singapore Phone: 65-6567-8566 Fax: 65-6566-5937 FANUC OCEANIA PTY. LIMITED 10 Healey Circuit, Huntingwood, NSW 2148, Australia Phone: 61-2-8822-4600 Fax: 61-2-8822-4666 FANUC SOUTH AFRICA (PROPRIETARY) LIMITED 17 Loper Ave. Aerport Industrial Ests, Spartan Ext.2 P.O.Box 219, Isand 1600,Republic of South Africa Phone: 27-11-392-3610 Fax: 27-11-392-3615
Transcript
Page 1: Intelligent Arc Welding Robot Packagepathways.mx/wp-content/uploads/2017/09/ROBOWELDE_s.pdf · 2017-09-28 · Intelligent Arc Welding Robot Package High performance digital communications

Intelligent Arc Welding Robot Package

High performance digital communicationsHigh precision synchronized welding

•Single point of control synchronizes the welding with the robot motion, enabling high quality welding.

•Integrated torch cable, wire feed control, gas hose and welding power eliminates the interference with the peripheral equipment and improves reliability.

High speed and high quality weldingIntelligent robot functions

•ROBOWELD has many intelligent robot functions such as part location detection and welding bead inspection by iRVision, reducing cycle time and producing higher quality welding.

Proven reliable welding wave form controlHigh quality welding

•Enhanced waveform control technology with 120 kHz inverter provides extremely fast arc response for optimized welding on almost any application.

•Various welding waveforms such as thin metal spatter-less welding, high quality pulse welding, stainless MIG welding or aluminum low frequency pulse welding can be applied offering fl exible and manageable quality and performance.

Prevention of supply of defective productsWeld Monitoring tool

•The Robot monitors actual welding current and voltage and can post the alarm automatically when welding defect is found and can provide reliable and accurate monitoring.

Motion Range

Model ROBOWELD mini iC ROBOWELD mini iC/5L ROBOWELD 100iC ROBOWELD 100iC/6L ROBOWELD 120iC ROBOWELD 120iC/10LControlled axes 6axesReach 704mm 892mm 1,420mm 1,632mm 1,811mm 2,009mmInstallation Floor, Upside-down, Angle mount

Motion range(Maximum speed)

J1 axisrotation

340°/360°(option)(350°/s)

5.93rad/6.28rad(option)(6.11rad/s)

340°/360°(option)(270°/s)

5.93rad/6.28rad(option)(4.71rad/s)

340°/360°(option)(210°/s)5.93rad/6.28rad(option)(3.67rad/s)

340°/370°(option)(195°/s)5.93rad/6.45rad(option)(3.40rad/s)

J2 axisrotation

200°(350°/s)3.49rad(6.11rad/s)

230°(270°/s)4.01rad(4.71rad/s)

250°(190°/s)4.36rad(3.32rad/s)

260°(175°/s)4.54rad(3.05rad/s)

J3 axisrotation

388°(400°/s)6.77rad(6.98rad/s)

373°(270°/s)6.51rad(4.71rad/s)

445°(210°/s)7.76rad(3.67rad/s)

447°(210°/s)7.80rad(3.67rad/s)

458°(180°/s)8.00rad(3.14rad/s)

460°(180°/s)8.04rad(3.14rad/s)

J4 axis wrist rotation

380°(450°/s)6.63rad(7.85rad/s)

380°(400°/s)6.63rad(6.98rad/s)

400°(360°/s)6.98rad(6.28rad/s)

400°(400°/s)6.98rad(6.98rad/s)

J5 axis wrist swing

240°(450°/s)4.19rad(7.85rad/s)

380°(400°/s)6.63rad(6.98rad/s)

360°(360°/s)6.28rad(6.28rad/s)

360°(400°/s)6.28rad(6.98rad/s)

J6 axis wrist rotation

720°(720°/s)12.57rad(12.57rad/s)

720°(600°/s)12.57rad(10.5rad/s)

900°(550°/s)15.71rad(9.60rad/s)

900°(600°/s)15.71rad(10.47rad/s)

Max load capacity at wrist 5kg 10kg 6kg 20kg 10kg

Allowable loadmoment at wrist

J4 axis 11.9 N・m 22.0 N・m 15.7 N・m 44.0 N・m 22.0 N・mJ5 axis 11.9 N・m 22.0 N・m 10.1N・m 44.0 N・m 22.0 N・mJ6 axis 6.7 N・m 9.8 N・m 5.9 N・m 22.0 N・m 9.8 N・m

Allowable loadinertia at wrist

J4 axis 0.3kg・m2 0.63kg・m2 0.63kg・m2 1.04kg・m2 0.63kg・m2

J5 axis 0.3kg・m2 0.63kg・m2 0.38kg・m2 1.04kg・m2 0.63kg・m2

J6 axis 0.1kg・m2 0.15kg・m2 0.061kg・m2 0.28kg・m2 0.15kg・m2

Repeatability ±0.02mm ±0.03mm ±0.08mm ±0.08mm ±0.08mm ±0.08mmRobot Mass 27kg 29kg 130kg 135kg 250kg 250kg

Installation environmentAmbient temperature : 0~45°CAmbient humidity : Normally 75%RH or less (No dew nor frost allowed), Short term 95%RH or less (within one month)Vibration : 0.5G or less

Note 1) Motion range of wrist axis may be restricted by torch to less than the values given.Note 2) In case of short distance motion, the axis speed doesn’t reach maximum one.

Robot Specifi cations

Welder Specifi cationsModel Power Wave R350 Invertec CV350-RType CO²/MAG/MIG/Pulsed CO²/MAG/Stainless MIG

Rated Input Voltage AC208/230/380-415/460/575V,3φ AC400V,3φInput Frequency 50・60Hz 50・60Hz

Rated Input Power 17.0kVA 13.4kVA Output Current DC5~350A DC50~390A Output Voltage DC14~38V DC16~39V

Rated duty 100% at 300A 60% at 350AWelder Mass Main unit: 39kg, STT module: 21kg 60kg

Outer dimensionsMain unit: W356 x D630 x H518(mm)

STT module: W353 x D645 x H292(mm)W400 x D800 x H600(mm)

Feeder Specifi cationsItem Specifi cations

Drive roll 4 Drive RollsFeeder Mass 6kg

Outer dimensions W231 x D191 x H213(mm)

Electrode WireSteel, Stainless(φ0.9, 1.0, 1.2)

●All specifi cations are subject to change without notice.●No part of this catalog may be reproduced in any form. ●The products in this catalog are controlled based on Japan's “Foreign Exchange and Foreign Trade Law". The export from Japan may be subject

to an export license by the government of Japan. Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government. Should you wish to export or re-export these products, please contact FANUC for advice.

● Headquarters Oshino-mura, Yamanashi 401-0597, Japan Phone: 81-555-84-5555 Fax: 81-555-84-5512 http://www.fanuc.co.jp● Overseas Affi liated Companies FANUC Robotics America, Inc. 3900 West Hamlin Road, Rochester Hills, MI 48309-3253, U.S.A. Phone: 1-248-377-7000 Fax: 1-248-377-7477 FANUC Robotics Europe S.A. Zone Industrielle, L-6468 Echternach, Grand-Duché de Luxembourg Phone: 352-727777-1 Fax: 352-727777-403 KOREA FANUC COMPANY 39 Ungnam-dong, Seongsan-gu, Changwon Kyoungnam, 641-290 Korea Phone: 82-55-278-1200 Fax: 82-55-264-2672KOREA FANUC COMPANY 39 Ungnam-dong, Seongsan-gu, Changwon Kyoungnam, 641-290 Korea Phone: 82-55-278-1200 Fax: 82-55-264-2672KOREA FANUC COMPANY FANUC INDIA PRIVATE LIMITED 41-A, Electronics City, KEONICS, Bangalore, 560 100, India Phone: 91-80-2852-0057 Fax: 91-80-2852-0051 SHANGHAI-FANUC Robotics CO., LTD. No. 500 Jinyu Road, Jin Qiao, Pu Dong, Shanghai, China Phone: 86-21-5032-7700 Fax: 86-21-5032-7711 FANUC THAI LIMITED 1301 Pattanakarn Road, Kwaeng Suanluang, Khet Suanluang, Bangkok 10250 Thailand Phone: 66-2-714-6111 Fax: 66-2-714-6120 TAIWAN FANUC ROBOTICS LTD. No.4, 17th Road, Taichung Industrial Park, Taichung, Taiwan Phone: 886-4-2359-2827 Fax: 886-4-2359-6040 FANUC MECHATRONICS (MALAYSIA) SDN. BHD. No.32, Jalan Pengacara U1/48, Temasya Industrial Park, Section U1, Glenmarie,40150 Shah Alam, Selangor Darul Ehsan, Malaysia Phone: 60-3-7628-0110 Fax: 60-3-7628-0220 FANUC SINGAPORE PTE. LTD. No.1 Teban Gardens Crescent, Singapore 608919, Singapore Phone: 65-6567-8566 Fax: 65-6566-5937 FANUC OCEANIA PTY. LIMITED 10 Healey Circuit, Huntingwood, NSW 2148, Australia Phone: 61-2-8822-4600 Fax: 61-2-8822-4666 FANUC SOUTH AFRICA (PROPRIETARY) LIMITED 17 Loper Ave. Aerport Industrial Ests, Spartan Ext.2 P.O.Box 219, Isand 1600,Republic of South Africa Phone: 27-11-392-3610 Fax: 27-11-392-3615

Page 2: Intelligent Arc Welding Robot Packagepathways.mx/wp-content/uploads/2017/09/ROBOWELDE_s.pdf · 2017-09-28 · Intelligent Arc Welding Robot Package High performance digital communications

TribridTM Power Module•120kHz inveter for exceptional

welding performance•Planar TransformerTM

Technology for high effi ciency

Latest welding power supply•Higher quality welding by enhanced high speed waveform control.•23% reduction in size and a 59% reduction in weight from the

conventional model.•Latest multi-process Power Wave® with global product certifi cation.•Automatically adjustment to input power from 200-600V, 50

or 60 Hz, single phase or three phase and provides constant welding output regardless of input power.

•115V auxiliary power receptacle, which features patent-pending Surge BlockerTM technology for safe connection to laptop or small fume extraction

•Addition of STT module realizes higher performance welding.

Next Generation Arc Welding Robot Package

Integration ARC Mate iC series and welding power supplyHigh speed digital protocol ArcLink® of ROBOWELD iCconnects robot controller and welding power supply.

Servo Torch realizes full penetration spatter-lesswelding at the arc start by high precision wire feedsynchronized with welding current.

•Spatter-less attractive bead•Stable high speed welding•Excellent welding quality through a wide current range•High quality welding by steady wire feed speed•Consistent arc start performance

All setup and adjustment of thewelding conditions are done throughrobot teach pendant.

Servo Torchis available

Integration FANUC ARC Mate iC series and latest welding power supply

ROBOWELD iC system confi guration

ROBOWELD mini iC ROBOWELD mini iC/5L

ROBOWELD 100iC ROBOWELD 100iC/6L

ROBOWELD 120iC ROBOWELD 120iC/10L

i

i

R-30iB note1)for high function system

R-30iA Matefor stand alone cell

High performance typeROBOWELD iC/H3

General-purpose typeROBOWELD iC/E note2)

Power Wave® R350 Power Wave® R350with STT® Module

Robot Welding Power Supply

Note1) ROBOWELD mini iC is available for only R-30iA Mate.Note2) ROBOWELD iC/E is available for only 400V input power.

Weld Monitoring tool•Prevents fabrication of

defective products by monitoring the actual welding current.

High performance typeHigh performance typePower Wave® R350/STT®

Standard typePower WavePower WavePower Wave® R350 R350

STT® module

Robot functions to support high quality weldingArc Welding Dress-out Package

•Compact package for wire feeder and torch cable.•No shock sensor through torch guard function.•Prevents interference between torch and robot

arm achieving a wide motion area.

Servo Torch•Mild steel type realizes excellent cable management by

integrated torch cable for welding in a narrow space.•Aluminum type realizes easy maintenance by

external wire conduit.

Manage easymaintenance

Servo positioner for arc welding robot system•Wide product lineup. Follower unit is also available.

Hollow type 300kg/500kg1-axis positioner

Hollow type 1,000kg/1,500kg1-axis positioner

Compact type 1,000kg/1,500kg1-axis positioner

500kg 2-axes positioner

No shocksensor

Wire feeder mountedon the open space

Mild steel typeMild steel type Aluminum typeAluminum typeAluminum typeAluminum typeAluminum typeAluminum typeStandard type

Invertec® CV350-R

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