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FU
RN
AC
E E
QU
IPM
EN
T “Intelligent Engineering Solutions”
Furnace Equipment and
Spares & Consumables
NDT & X-RAY
Approved
Helium Test
Company
Orwell Engineering Limited
was established in 1964
working primarily with
Pilkington Glass in the early
years of their development
of the Float Glass process.
For the past 50 years the
company has specialised in
the production of precision
machinery for the hot end
of float glass production.
This equipment has to
operate for long periods in
hostile conditions, often in
temperatures of up to 1500
degrees centigrade.
It is critical therefore that
machining, fabrication,
assembly and testing
standards are maintained
at the highest level. Orwell
can guarantee this level of
expertise.
Orwell Engineering Solutions is
based in Liverpool within easy
access of rail and motorways
and also both Liverpool and
Manchester international
airports. We have a 40,000 sq.
ft. workshop facility across
two sites.
In-house facilities include:
Large capacity CNC machines
Precision fabrication facility
Full sheet metalwork facility
Full assembly facility
Full Mechanical & Electri-cal commissioning
Full site services & support
Testing Division:
Helium search gas testing
Hydraulic pressure testing
X-ray testing
KEY FACTS:
Established in 1964.
Global leader in the
manufacture of float
glass machines and
equipment.
Supplier of quality
engineering products to
every continent.
Renowned for high
quality and reliability.
Vast experience in the
waste water treatment,
petro-chemical, nuclear,
pharmaceutical, and
food processing
industries.
Able to offer turn-key
solutions in conjunction
with our electrical and
control partners.
“Intelligent
Engineering
Solutions”
WE CAN OFFER:
Consultation
Manufacturing
Turn-key packages
Site supervision
Commissioning
Helium, Hydraulic &
X-ray testing
Repairs &
Maintenance
Spares & Consumables
Packing & Export
Service
Since the development of float glass manufacturing and
the beginning of the licensing era in the early 1960’s,
Orwell Engineering has been involved with the develop-
ment of equipment to meet the ever growing demand.
Since those days, much of the equipment in use today
on Pilkington float glass lines has been developed in our
workshops working closely with Pilkington.
Over the decades, there have been many changes in
design, materials and methods of manufacture to meet
the current demand for quality and reliability.
Orwell has a thorough understanding of customers’
requirements and employs best practice procedures in
equipment supply and operation.
We are extremely proud that currently the majority of
float lines around the world are operating with Orwell
equipment.
Turn-key packages
Orwell Engineering Solutions in conjunction with our
electrical and control partners is able to offer full turn-key
equipment supply packages.
Manufacture
All manufacturing is undertaken on Orwell premises using
the latest in engineering technologies thereby ensuring
our high standards are maintained.
Orwell Engineering is an approved helium testing
company. All water-cooled equipment will be helium,
hydraulically tested and test certificates issued. X-ray
procedure by request.
Commissioning & Supervision
Orwell Engineering Solutions can offer equipment
installation, site supervision and commissioning services to
most countries worldwide.
Switchgear & Controls
Orwell Engineering Solutions provides
many varied sectors of industry with
solutions to their electrical power and
control requirements.
Working in partnership with a leading
electrical panel supplier, many of
whose personnel are members of IET
(Institute of Engineering & Technology)
with a vast knowledge of power man-
agement and control systems, enables
Orwell Engineering Solutions to offer
professional advice and bespoke solu-
tions to clients.
Orwell Engineering Solutions is involved
in projects worldwide for clients pro-
ducing and maintaining power and
control systems:
Switchboards
Construction in modular style or fully
welded.
ASTA & KEMA certification for bus bars
and risers.
Manufactures are designed to comply
with heat rise specifications.
Extensions and upgrades to clients ex-
isting power distribution systems.
Motor and Process Control Systems
Motor Control systems
Construction in modular style, fully
welded, compartmentalized or
‘wardrobe’ multi-bay style.
Electrical and electronic control
systems.
Electro-pneumatic control panels.
Variable speed drives applications.
Soft start and Star Delta assisted start
motor panels up to 405 KW.
Direct on line and DOL reversing
motor drive control panels.
Programmable logic control panels.
Process control instrumentation and
monitoring.
All equipment is CE marked and
supplied to current EU requirements
and the following British standards:
BS-EN 60204-1
BS-EN 60439-1
BS-EN 60947-1
BS 7671: 2008
MACHINE A full range of CNC and conventional machines.
FABRICATION Complete steel manipulation including sheering, cutting and bending.
WELDING MIG, TIG, electric arc, aluminium and brazing.
FITTING Full fitting and assembly workshops
SHEET METAL A full range of CNC and conventional sheet metal equipment.
TESTING Non destruct testing, helium leak testing, X-rays, die pen and hydraulic
testing.
SECTOR CLIENTS
Building materials
Float Glass manufacture
Waste water treatment
Pharmaceutical Energy &
Utilities
Automotive
Food Industry
Construction
Site Service
Petro-chemical
NHS Trust
Along with the mechanical division, Orwell can also offer the following services:
ABOUT THIS CATALOGUE
The purpose of this catalogue is to provide the float glass industry
with a comprehensive and accessible spares system.
Most components in this catalogue are kept in stock by Orwell
Engineering Solutions as finished or part finished items, and can be
dispatched within 72 hours to anywhere in the world. Components
not falling within this remit have availability information stated in
the ‘additional information’ notes.
All aspects and options of importing & exporting can be carried
out by Orwell, from ex-works to delivery into your stores.
This catalogue offers everything from the supply of complete
equipment packages to all the spares and consumables required
to keep the equipment in service.
If you do not see a particular item you require within the cata-
logue, please let us know. Just fill out the ‘unlisted items’ form in
the rear of the catalogue and send it to us. We will supply the item,
and will add it to the next edition of the catalogue.
Items are manufactured by ourselves ensuring quality, reliability
and traceability. All proprietary components are purchased from
proven reliable sources.
How does this benefit you?
1. Opportunity for customers to review the quantity level of site
stock spares that need to be carried.
2. Quick and easy sourcing and availability of spares and
consumables.
3. Fast delivery times. Orwell Engineering Solutions will quote a
price and delivery within 24 hours of most enquiries.
4. Easy component identification.
INTRODUCTION
For nearly half a century, Orwell has been at the forefront of float
glass equipment development, manufacture and supply.
During this period, Orwell has manufactured every piece of
equipment in the Canal/Bath/Sealed Lehr areas as well as specific
equipment for the Furnace, Lehr and cutting lines.
In fact, most float glass lines around the world have operated
Orwell equipment and continue to do so today.
Orwell has been involved in the development and ongoing
improvements of Float Glass Equipment and has unsurpassed
knowledge not only of the manufacture of the equipment, but
also of the hostile environment it is operating in, the function of the
equipment and operating procedures.
FREE ADVICE SERVICE
Just ask us ………
With all our knowledge and experience, our technical engineers
now offer a free advisory service – so remember “It’s free to talk”
Chris Smith [email protected]
Peter Dixon [email protected]
Nick Dixon [email protected]
Tel: 00 44 (0)151 530 2000
Fax: 00 44 (0)151 525 3288
PART NUMBER RECOGNITION
E.g. ORW/CO5/M/1-000/V
ORW Manufactured and supplied by Orwell Engineering Solutions Ltd
C05 Global bath area reference
M Mechanical component
E Electrical component
1 Equipment identification in C0 area
000 Equipment part identification number
S Global standard part
V Global variable part
Please refer to website www.orwell-engineering.co.uk for further updates.
Section A Furnace Water
Cooled Equipment
A-1 Complete water cooled
equipment package
FURNACE EQUIPMENT
SECTION A-1
EQUIPMENT FURNACE WATER COOLED EQUIPMENT
PART NUMBER ORW/A-1/M/1-000/V
PART NAME COMPLETE PACKAGE OF WATER COOLED
FURNACE EQUIPMENT
COMPLETE PACKAGE OF
FURNACE WATER COOLED
EQUIPMENT
TECHNICAL DESCRIPTION
There are many different items of water cooled equipment which are used on furnaces around the
world. Orwell have manufactured and supplied the majority if not all of these items at some time. We
can supply water cooled equipment either as individual cooler packages or as one complete cooler
package for all water cooled equipment.
COMPONENT VARIABLES
Detail drawings will be required from the customer for manufacture.
ADDITIONAL INFORMATION
All ancillary components associated with the cooling equipment can also be supplied by Orwell.
FURNACE EQUIPMENT
SECTION A-1
EQUIPMENT FURNACE WATER COOLED EQUIPMENT
PART NUMBER ORW/A-1/M/1-001/V
PART NAME TUCK COOLER
TUCK COOLER
TECHNICAL DESCRIPTION
Tuck coolers are fabricated from rectangular hollow section mild steel in various lengths to the
customers design drawings. The finished cooler is helium and hydraulically tested (fully certified) in
accordance with the customer requirements.
COMPONENT VARIABLES
There are several design of tuck cooler, detail drawings may be required for manufacture.
ADDITIONAL INFORMATION
All ancillary components associated with the tuck cooler can also be supplied by Orwell if requested.
FURNACE EQUIPMENT
SECTION A-1
EQUIPMENT FURNACE WATER COOLED EQUIPMENT
PART NUMBER ORW/A-1/M/1-002/V
PART NAME WAIST BARRIER
TYPICAL WAIST WATER BARRIER
TECHNICAL DESCRIPTION
Waist coolers are precision fabricated from mild steel BS EN 10025 Grade S275 to the customers design
drawings. The fabrication process follows the rigid procedures for welding and weld inspection as
detailed in the customer’s specification and drawings. The finished barrier is helium and hydraulically
tested (fully certified) in accordance with the customer requirements.
COMPONENT VARIABLES
There are several designs of waist barrier; detail drawings may be required for manufacture.
ADDITIONAL INFORMATION
None.
FURNACE EQUIPMENT
SECTION A-1
EQUIPMENT FURNACE WATER COOLED EQUIPMENT
PART NUMBER ORW/A-1/M/1-003/V
PART NAME BABY COOLER
BABY COOLER
TECHNICAL DESCRIPTION
Baby coolers are fabricated from mild steel BS 4360 Grade 43 to the customers design drawings. The
fabrication process follows the procedures for welding as detailed in the customer’s specification and
drawings. The finished cooler is helium and hydraulically tested (fully certified) in accordance with the
customer requirements.
COMPONENT VARIABLES
There are several design of baby cooler, detail drawings may be required for manufacture.
ADDITIONAL INFORMATION
Orwell can also manufacture and supply all the baby cooler support steel if required by the customer.
FURNACE EQUIPMENT
SECTION A-1
EQUIPMENT FURNACE WATER COOLED EQUIPMENT
PART NUMBER ORW/A-1/M/1-004/V
PART NAME GENERAL FURNACE WATER BOXES
GENERAL FURNACE WATER BOXES
TECHNICAL DESCRIPTION
These water boxes are fabricated from mild steel BS 4360 Grade 43 to the customers design drawings.
The fabrication process follows the procedures for welding as detailed in the customer’s specification
and drawings. The finished cooler is helium and hydraulically tested (fully certified) in accordance with
the customer requirements.
COMPONENT VARIABLES
There are several designs of water boxes depending upon their application and the area of the
furnace they are required to be installed, detail drawings will be required for manufacture.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION A-1
EQUIPMENT FURNACE WATER COOLED EQUIPMENT
PART NAME FRONT WALL COOLER
PART NUMBER ORW/A-1/M/1-005/V
FRONT WALL COOLER
TECHNICAL DESCRIPTION
These water boxes are fabricated from mild steel BS 4360 Grade 43 to the customers design drawings.
The fabrication process follows the procedures for welding as detailed in the customer’s specification
and drawings. The finished cooler is helium and hydraulically tested (fully certified) in accordance with
the customer requirements.
COMPONENT VARIABLES
There are several designs of water boxes depending upon their application and the area of the
furnace they are required to be installed, detail drawings will be required for manufacture.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION A-1
EQUIPMENT FURNACE WATER COOLED EQUIPMENT
PART NAME FRONT WALL CURTAIN BOXES
PART NUMBER ORW/A-1/M/1-006/V
FRONT WALL CURTAIN BOXES
TECHNICAL DESCRIPTION
These front wall curtain boxes are fabricated from mild steel EN 10025 Grade S275 to the customers
design drawings. The fabrication process follows the procedures for welding as detailed in the
customer’s specification and drawings. The finished cooler is helium and hydraulically tested (fully
certified) in accordance with the customer requirements.
COMPONENT VARIABLES
There are several designs of curtain boxes depending upon the design of the furnace front wall, detail
drawings will be required for manufacture.
ADDITIONAL INFORMATION
None
Section B Furnace Monitoring
Equipment
B-1 Waste
Gas Analysis
FURNACE EQUIPMENT
SECTION B-1
EQUIPMENT WASTE GAS ANALYSIS
PART NUMBER ORW/B-1/M/1-001/V
PART NAME WATER COOLED PROBE
WATER COOLED PROBE FOR
WASTE GAS ANALYSIS
TECHNICAL DESCRIPTION
The water cooled probe for furnace waste gas analysis is a precision fabricated piece of equipment
manufactured from stainless steel grade 304L. The probes are manufactured to the customers design
drawings and are supplied to the probe length requirement of the customer. The finished probe is
helium and hydraulically tested (fully certified) in accordance with the customer requirements.
COMPONENT VARIABLES
There are several designs and lengths of probes, detail drawings may be required for manufacture.
ADDITIONAL INFORMATION
If required, Orwell can also supply a complete set of adaptors, fittings and hoses to the customers
specification.
B-2 Camera Boxes
FURNACE EQUIPMENT
SECTION B-2
EQUIPMENT FURNACE CAMERAS
PART NUMBER ORW/B-2/M/1-001/V
PART NAME WATER COOLED CAMERA BOX
WATER COOLED FURNACE
CAMERA BOX
TECHNICAL DESCRIPTION
The water cooled box for furnace cameras is a fabricated piece of equipment manufactured to the
customers design drawings. The finished camera box is hydraulically tested (fully certified) in
accordance with the customer requirements.
COMPONENT VARIABLES
There are several designs of camera box determined by the camera which will be housed in the box.
Detail drawings for manufacture will be required from the customer.
ADDITIONAL INFORMATION
Orwell can also supply a complete set of supporting steelwork and hoses and fittings to accompany
the camera boxes.
Section C Glass Conditioning
Equipment
C-1 Furnace Stirrers
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-000/V
PART NAME COMPLETE STIRRER EQUIPMENT
COMPLETE
STIRRER EQUIPMENT
TECHNICAL DESCRIPTION
Orwell can manufacture and supply complete stirrer systems which will comprise stirrer drive, stirrer
housings, stirrer paddles and all ancillary items to the customer design drawings.
COMPONENT VARIABLES
There are many variants of stirrer designs. Technical discussions would therefore be necessary.
ADDITIONAL INFORMATION
Technical discussions can be carried out at the Orwell offices in the UK, or our technical directors will
travel to you.
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NAME STIRRER HOUSING REFURBISHMENT KIT
PART NUMBER ORW/C-1/M/1-001/S
TECHNICAL DESCRIPTION
When a stirrer housing is refurbished experience has shown certain components will have to be
replaced due to wear and damage. The following are supplied as a complete refurbishment spares
package for a stirrer housing.
3 off – ‘Crane’ mechanical seals
2 off – ‘Weston’ oil seals (See Part Number - ORW/C-1/M/1-002/S)
1 off – Deep groove ball bearing type 6212 (See Part Number - ORW/C-1/M/1-003/S)
1 off – ‘Glacier’ bush ref MB7040DU (See Part Number - ORW/C-1/M/1-004/S)
1 off – ‘O’ Ring (See Part Number - ORW/C-1/M/1-005/S)
1 off – Grease nipple
1 off – Main shaft complete with key and nut (See Part Number - ORW/C-1/M/1-006/S)
1 off – Upper seal spacer (See Part Number - ORW/C-1/M/1-007/S)
1 off – Lower seal spacer (See Part Number - ORW/C-1/M/1-008/S)
1 off – Bottom housing (See Part Number - ORW/C-1/M/1-009/S)
3 off – Large gaskets (See Part Number - ORW/C-1/M/1-010/S)
1 off – Small gasket (See Part Number - ORW/C-1/M/1-011/S)
1 off – Shaft cover (See Part Number - ORW/C-1/M/1-012/S) – Only required for transit and protection
1 pair – Pipes, elbows and Camlocks (See Part Number - ORW/C-1/M/1-013/S)
1 off – Refurbishment Screw Package (See Part Number - ORW/C-1/M/1-014/S)
COMPONENT VARIABLES
The above are all standard components.
ADDITIONAL INFORMATION
The above items can also be supplied as individual spares in any quantity to suit customer requirements
(see individual part number sheets).
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-002/S
PART NAME STIRRER HOUSING OIL SEAL
TECHNICAL DESCRIPTION
There are two oil seals fitted into the stirrer housings. One seal is used around the paddle shaft in the top
bearing housing and the other around the paddle shaft in the bottom bearing housing. The oil seals are
“Weston” seals 70 x 90 x 10 Reference R4/29.
COMPONENT VARIABLES
This is a standard component.
ADDITIONAL INFORMATION
None.
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-003/S
PART NAME STIRRER HOUSING BALL BEARING
TECHNICAL DESCRIPTION
This is a deep groove ball bearing that sits onto the shoulder of the fabricated paddle shaft and locates
into the top bearing housing. The bearing is a deep groove ball bearing 110mm outside diameter x
60mm inside diameter x 22mm thick. The bearing reference code is a 6212 type.
COMPONENT VARIABLES
This is a standard component.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-004/S
PART NAME STIRRER HOUSING CYLINDRICAL BEARING
TECHNICAL DESCRIPTION
This cylindrical bearing locates into the stirrer bottom housing and around the fabricated paddle shaft.
The bearing is a cylindrical steel bearing with the inside diameter lined with Polytetrafluoroethylene. The
bearing dimensions are 75mm outside diameter x 70mm inside diameter x 40mm long. The bearing
reference code is Glacier MB7040 DU.
COMPONENT VARIABLES
This is a standard component.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-005/S
PART NAME STIRRER HOUSING ‘0’ RING
TECHNICAL DESCRIPTION
The ‘O’ ring is fitted into the machined groove at the base of the fabricated shaft to form a water tight
seal on assembly with the stirrer paddle. The ‘O’ ring is 2.4mm section 48mm inside diameter reference
R.M.O. 476-24.
COMPONENT VARIABLES
This is a standard component.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-006/S
PART NAME STIRRER HOUSING FABRICATED SHAFT
TECHNICAL DESCRIPTION
The stirrer housing main shaft is precision machined and fabricated from stainless steel Grade 304 S11
and is supplied complete with M36 fixing nut and parallel key.
COMPONENT VARIABLES
This is a standard component.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-007/S
PART NAME STIRRER HOUSING UPPER SEAL SPACER
TECHNICAL DESCRIPTION
A machined collar made from stainless steel that fits around the stirrer shaft between the two
mechanical seals in the upper housing. The spacer is 90mm outside diameter, 70mm inside diameter
and 45mm wide.
COMPONENT VARIABLES
This is a standard component.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-008/S
PART NAME STIRRER HOUSING LOWER SEAL SPACER
TECHNICAL DESCRIPTION
A machined collar made from stainless steel that fits around the stirrer shaft adjacent to the
mechanical seal in the bottom seal housing. The spacer is 90mm outside diameter, 70mm inside
diameter and 20mm wide.
COMPONENT VARIABLES
This is a standard component.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-009/V
PART NAME STIRRER BOTTOM HOUSING
TECHNICAL DESCRIPTION
The bottom bearing housing forms the base of the stirrer housing unit into which is fitted the “Weston” oil
seal and cylindrical self lubricating bearing. The bearing housing is a machined casting of alloy grey
cast iron.
COMPONENT VARIABLES
The design of the bottom housing can vary, therefore a drawing would be required from the customer.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-0010/S
PART NAME STIRRER HOUSING LARGE GASKET
TECHNICAL DESCRIPTION
There are three large gaskets fitted between flanges of the stirrer housing unit. Two are fitted on each
flange of the top seal housing and one fitted between the flanges of the bottom seal and bottom
bearing housings. The gasket material is 0.8mm thick Klingerit and the size of the gaskets are 220mm
outside diameter, 132mm inside diameter.
COMPONENT VARIABLES
This is a standard component.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-0011/S
PART NAME STIRRER HOUSING SMALL GASKET
TECHNICAL DESCRIPTION
There is one small gasket fitted between flanges of the stirrer shaft and the stirrer paddle on assembly.
The gasket material is 0.8mm thick Klingerit and the size of the gasket is 150mm outside diameter,
102mm inside diameter.
COMPONENT VARIABLES
This is a standard component.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-0012/S
PART NAME STIRRER HOUSING MAIN SHAFT COVER
TECHNICAL DESCRIPTION
This is a steel casting that is bolted to the flange of the main shaft during transit and storage to protect
the shaft end from damage. It is not required for operational purposes; the casting is removed to
enable assembly of the main shaft to the stirrer paddle.
COMPONENT VARIABLES
This is a standard component.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-013/S
PART NAME STIRRER HOUSING PIPES, ELBOWS
AND CAMLOCK FITTING
TECHNICAL DESCRIPTION
As part of the refurbishment kit we include new stirrer housing inlet and outlet pipes, elbows and male
Camlock fittings.
COMPONENT VARIABLES
These are standard components.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-1
EQUIPMENT FURNACE STIRRERS
PART NUMBER ORW/C-1/M/1-014/S
PART NAME STIRRER HOUSING REFURBISHMENT
SCREW PACKAGE
TECHNICAL DESCRIPTION
As part of the refurbishment kit we include a full set of bolts and screws used on the stirrer housings. The
package consists of the following :-
6 off – M10 x 25 long stainless steel hexagon head setscrew with washer
8 off – M16 x 50 long stainless steel hexagon head bolt with nut and 2 washers
4 off - M10 x 50 long hexagon head bolt with nut
6 off – M6 x 16 long socket head capscrew and washer
4 off – M16 X 40 long stainless steel hexagon head setscrew with washer
COMPONENT VARIABLES
These are standard components.
ADDITIONAL INFORMATION
None
C-2 Furnace Bubblers
FURNACE EQUIPMENT
SECTION C-2
EQUIPMENT FURNACE BUBBLERS
PART NUMBER ORW/C-2/M/1-000/V
PART NAME COMPLETE BUBBLER EQUIPMENT
COMPLETE
BUBBLER EQUIPMENT
TECHNICAL DESCRIPTION
Orwell can manufacture and supply complete bubbler equipment which will comprise bubbler pipes,
jacks and extension pieces, and all hoses and fittings to the customer design drawings. Any refractory
items required as part of the bubbler equipment is excluded from our supply.
COMPONENT VARIABLES
There are variants of bubbler designs. Technical discussions would therefore be necessary.
ADDITIONAL INFORMATION
Technical discussions can be carried out at the Orwell offices in the UK, or our technical directors will
travel to you.
FURNACE EQUIPMENT
SECTION C-2
EQUIPMENT FURNACE BUBBLERS
PART NUMBER ORW/C-2/M/1-001/V
PART NAME WATER COOLED BUBBLER
WATER COOLED BUBBLER
TECHNICAL DESCRIPTION
Water cooled bubblers are precision fabricated and machined pieces of equipment manufactured
from grade 360 carbon steel. The bubblers are manufactured to the customers design drawings and
the manufacturing process follows a rigid procedure to ensure that the finished bubbler conforms to
the quality specification required to meet the glass process demands. The finished bubbler is helium,
hydraulically and flow tested (fully certified) in accordance with the customer requirements.
COMPONENT VARIABLES
There are several designs of bubblers, detail drawings may be required for manufacture.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-2
EQUIPMENT FURNACE BUBBLERS
PART NUMBER ORW/C-2/M/1-002/S
PART NAME ISOLATING BUSH
ISOLATING BUSH
TECHNICAL DESCRIPTION
This isolating bush slides over the bubbler pipe and must be fitted before the bubbler is inserted into the
furnace. The bush is a split cylinder 55mm outside diameter 43.5mm inside diameter and 100 mm long
and is made from tufnol.
COMPONENT VARIABLES
This is a standard component.
ADDITIONAL INFORMATION
None
FURNACE EQUIPMENT
SECTION C-2
EQUIPMENT FURNACE BUBBLERS
PART NUMBER ORW/C-2/M/1-003/V
PART NAME BUBBLER LIFTING JACK
BUBBLER JACK
TECHNICAL DESCRIPTION
The bubbler lifting jack controls the insertion and removal of the bubbler tube into the underside of the
furnace.
The general specification of the jack is:-
50KN metric machine screw jack model TE 1805-2000 (special) ratio 6:1, upright, 2000mm stroke.
This information should be confirmed on ordering.
COMPONENT VARIABLES
The model number and size of jack may vary depending upon the bubbler design, the above jack
specification should be checked before ordering.
ADDITIONAL INFORMATION
The jack is NOT a stock item but it is available on an 8 week delivery ex-works UK.
SPARES ORDER / QUOTATION REQUEST FORM
Fax / email request
From: .......................................................................................................................
Company: .......................................................................................................................
Address: ........................................................................................................................
........................................................................................................................
........................................................................................................................
Contact tel: ........................................................................................................................
I would like (a quotation for / to order) the following item(s):-
PART NUMBER PART NAME QUANTITY REQUIRED
ORW/..............................
ORW/..............................
ORW/..............................
ORW/..............................
ORW/..............................
Delivery method required (i.e. ex works UK or delivery to above address or other)
.............................................................................................................................................
Drawing(s) attached with this request (if applicable) - YES NO
Drawing Numbers - ..............................................................................................................
Additional comments –
..............................................................................................................................................
..............................................................................................................................................
..............................................................................................................................................
...............................................................................................................................................
Please fax this form to Mr Chris Smith, Orwell Engineering Solutions Ltd
Fax:- ++ 44 (0) 151 525 3288
Or alternatively email your request to [email protected]
UNLISTED ITEMS
Fax/email request
If the item you require is not listed in this catalogue, please complete this form
and fax/email it to Orwell Engineering Solutions. Orwell will supply the item
and add it to the catalogue so you can purchase it in the future from stock.
From: ……………………………………………………………………………………
Company:………………………………………………………………………………
Address:…………………………………………………………………………….……
………………………………………………………………………..……………………
……………………………………………………………………………………………..
Contact tel: ……………………………………………………………………………...
Product request
Item name: ………………………………………………………………………….
Drawing Number: …………………………………………………………………….
Description/specification of item:
…………………………………………………………………………………………………
…………………………………………………………………………………………………
…………………………………………………………………………………………………
…………………………………………………………………………………………………
…………………………………..
Please fax this form to Mr Chris Smith, Orwell Engineering Solutions Ltd
Fax: +44 (0) 151 525 3288
Or alternatively email your request to [email protected]
www.orwell-engineering.co.uk
Orwell Engineering Solutions,
1 Farriers Way,
Liverpool, L30 4XL
United Kingdom
Telephone: 00 44 (0)151 530 2000
Email: [email protected]
Fax: 00 44 (0)151 525 3288
4
“Intelligent Engineering Solutions”