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FURNACE EQUIPMENT “Intelligent Engineering Solutions” Furnace Equipment and Spares & Consumables NDT & X-RAY Approved Helium Test Company
Transcript
Page 1: “Intelligent Engineering Solutions” Furnace... · “Intelligent Engineering Solutions ... PART NUMBER ORW/A-1/M/1-000/V PART NAME ... ORW/A-1/M/1-006/V FRONT WALL CURTAIN BOXES

FU

RN

AC

E E

QU

IPM

EN

T “Intelligent Engineering Solutions”

Furnace Equipment and

Spares & Consumables

NDT & X-RAY

Approved

Helium Test

Company

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Orwell Engineering Limited

was established in 1964

working primarily with

Pilkington Glass in the early

years of their development

of the Float Glass process.

For the past 50 years the

company has specialised in

the production of precision

machinery for the hot end

of float glass production.

This equipment has to

operate for long periods in

hostile conditions, often in

temperatures of up to 1500

degrees centigrade.

It is critical therefore that

machining, fabrication,

assembly and testing

standards are maintained

at the highest level. Orwell

can guarantee this level of

expertise.

Orwell Engineering Solutions is

based in Liverpool within easy

access of rail and motorways

and also both Liverpool and

Manchester international

airports. We have a 40,000 sq.

ft. workshop facility across

two sites.

In-house facilities include:

Large capacity CNC machines

Precision fabrication facility

Full sheet metalwork facility

Full assembly facility

Full Mechanical & Electri-cal commissioning

Full site services & support

Testing Division:

Helium search gas testing

Hydraulic pressure testing

X-ray testing

KEY FACTS:

Established in 1964.

Global leader in the

manufacture of float

glass machines and

equipment.

Supplier of quality

engineering products to

every continent.

Renowned for high

quality and reliability.

Vast experience in the

waste water treatment,

petro-chemical, nuclear,

pharmaceutical, and

food processing

industries.

Able to offer turn-key

solutions in conjunction

with our electrical and

control partners.

“Intelligent

Engineering

Solutions”

WE CAN OFFER:

Consultation

Manufacturing

Turn-key packages

Site supervision

Commissioning

Helium, Hydraulic &

X-ray testing

Repairs &

Maintenance

Spares & Consumables

Packing & Export

Service

Since the development of float glass manufacturing and

the beginning of the licensing era in the early 1960’s,

Orwell Engineering has been involved with the develop-

ment of equipment to meet the ever growing demand.

Since those days, much of the equipment in use today

on Pilkington float glass lines has been developed in our

workshops working closely with Pilkington.

Over the decades, there have been many changes in

design, materials and methods of manufacture to meet

the current demand for quality and reliability.

Orwell has a thorough understanding of customers’

requirements and employs best practice procedures in

equipment supply and operation.

We are extremely proud that currently the majority of

float lines around the world are operating with Orwell

equipment.

Turn-key packages

Orwell Engineering Solutions in conjunction with our

electrical and control partners is able to offer full turn-key

equipment supply packages.

Manufacture

All manufacturing is undertaken on Orwell premises using

the latest in engineering technologies thereby ensuring

our high standards are maintained.

Orwell Engineering is an approved helium testing

company. All water-cooled equipment will be helium,

hydraulically tested and test certificates issued. X-ray

procedure by request.

Commissioning & Supervision

Orwell Engineering Solutions can offer equipment

installation, site supervision and commissioning services to

most countries worldwide.

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Switchgear & Controls

Orwell Engineering Solutions provides

many varied sectors of industry with

solutions to their electrical power and

control requirements.

Working in partnership with a leading

electrical panel supplier, many of

whose personnel are members of IET

(Institute of Engineering & Technology)

with a vast knowledge of power man-

agement and control systems, enables

Orwell Engineering Solutions to offer

professional advice and bespoke solu-

tions to clients.

Orwell Engineering Solutions is involved

in projects worldwide for clients pro-

ducing and maintaining power and

control systems:

Switchboards

Construction in modular style or fully

welded.

ASTA & KEMA certification for bus bars

and risers.

Manufactures are designed to comply

with heat rise specifications.

Extensions and upgrades to clients ex-

isting power distribution systems.

Motor and Process Control Systems

Motor Control systems

Construction in modular style, fully

welded, compartmentalized or

‘wardrobe’ multi-bay style.

Electrical and electronic control

systems.

Electro-pneumatic control panels.

Variable speed drives applications.

Soft start and Star Delta assisted start

motor panels up to 405 KW.

Direct on line and DOL reversing

motor drive control panels.

Programmable logic control panels.

Process control instrumentation and

monitoring.

All equipment is CE marked and

supplied to current EU requirements

and the following British standards:

BS-EN 60204-1

BS-EN 60439-1

BS-EN 60947-1

BS 7671: 2008

MACHINE A full range of CNC and conventional machines.

FABRICATION Complete steel manipulation including sheering, cutting and bending.

WELDING MIG, TIG, electric arc, aluminium and brazing.

FITTING Full fitting and assembly workshops

SHEET METAL A full range of CNC and conventional sheet metal equipment.

TESTING Non destruct testing, helium leak testing, X-rays, die pen and hydraulic

testing.

SECTOR CLIENTS

Building materials

Float Glass manufacture

Waste water treatment

Pharmaceutical Energy &

Utilities

Automotive

Food Industry

Construction

Site Service

Petro-chemical

NHS Trust

Along with the mechanical division, Orwell can also offer the following services:

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ABOUT THIS CATALOGUE

The purpose of this catalogue is to provide the float glass industry

with a comprehensive and accessible spares system.

Most components in this catalogue are kept in stock by Orwell

Engineering Solutions as finished or part finished items, and can be

dispatched within 72 hours to anywhere in the world. Components

not falling within this remit have availability information stated in

the ‘additional information’ notes.

All aspects and options of importing & exporting can be carried

out by Orwell, from ex-works to delivery into your stores.

This catalogue offers everything from the supply of complete

equipment packages to all the spares and consumables required

to keep the equipment in service.

If you do not see a particular item you require within the cata-

logue, please let us know. Just fill out the ‘unlisted items’ form in

the rear of the catalogue and send it to us. We will supply the item,

and will add it to the next edition of the catalogue.

Items are manufactured by ourselves ensuring quality, reliability

and traceability. All proprietary components are purchased from

proven reliable sources.

How does this benefit you?

1. Opportunity for customers to review the quantity level of site

stock spares that need to be carried.

2. Quick and easy sourcing and availability of spares and

consumables.

3. Fast delivery times. Orwell Engineering Solutions will quote a

price and delivery within 24 hours of most enquiries.

4. Easy component identification.

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INTRODUCTION

For nearly half a century, Orwell has been at the forefront of float

glass equipment development, manufacture and supply.

During this period, Orwell has manufactured every piece of

equipment in the Canal/Bath/Sealed Lehr areas as well as specific

equipment for the Furnace, Lehr and cutting lines.

In fact, most float glass lines around the world have operated

Orwell equipment and continue to do so today.

Orwell has been involved in the development and ongoing

improvements of Float Glass Equipment and has unsurpassed

knowledge not only of the manufacture of the equipment, but

also of the hostile environment it is operating in, the function of the

equipment and operating procedures.

FREE ADVICE SERVICE

Just ask us ………

With all our knowledge and experience, our technical engineers

now offer a free advisory service – so remember “It’s free to talk”

Chris Smith [email protected]

Peter Dixon [email protected]

Nick Dixon [email protected]

Tel: 00 44 (0)151 530 2000

Fax: 00 44 (0)151 525 3288

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PART NUMBER RECOGNITION

E.g. ORW/CO5/M/1-000/V

ORW Manufactured and supplied by Orwell Engineering Solutions Ltd

C05 Global bath area reference

M Mechanical component

E Electrical component

1 Equipment identification in C0 area

000 Equipment part identification number

S Global standard part

V Global variable part

Please refer to website www.orwell-engineering.co.uk for further updates.

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Section A Furnace Water

Cooled Equipment

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A-1 Complete water cooled

equipment package

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FURNACE EQUIPMENT

SECTION A-1

EQUIPMENT FURNACE WATER COOLED EQUIPMENT

PART NUMBER ORW/A-1/M/1-000/V

PART NAME COMPLETE PACKAGE OF WATER COOLED

FURNACE EQUIPMENT

COMPLETE PACKAGE OF

FURNACE WATER COOLED

EQUIPMENT

TECHNICAL DESCRIPTION

There are many different items of water cooled equipment which are used on furnaces around the

world. Orwell have manufactured and supplied the majority if not all of these items at some time. We

can supply water cooled equipment either as individual cooler packages or as one complete cooler

package for all water cooled equipment.

COMPONENT VARIABLES

Detail drawings will be required from the customer for manufacture.

ADDITIONAL INFORMATION

All ancillary components associated with the cooling equipment can also be supplied by Orwell.

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FURNACE EQUIPMENT

SECTION A-1

EQUIPMENT FURNACE WATER COOLED EQUIPMENT

PART NUMBER ORW/A-1/M/1-001/V

PART NAME TUCK COOLER

TUCK COOLER

TECHNICAL DESCRIPTION

Tuck coolers are fabricated from rectangular hollow section mild steel in various lengths to the

customers design drawings. The finished cooler is helium and hydraulically tested (fully certified) in

accordance with the customer requirements.

COMPONENT VARIABLES

There are several design of tuck cooler, detail drawings may be required for manufacture.

ADDITIONAL INFORMATION

All ancillary components associated with the tuck cooler can also be supplied by Orwell if requested.

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FURNACE EQUIPMENT

SECTION A-1

EQUIPMENT FURNACE WATER COOLED EQUIPMENT

PART NUMBER ORW/A-1/M/1-002/V

PART NAME WAIST BARRIER

TYPICAL WAIST WATER BARRIER

TECHNICAL DESCRIPTION

Waist coolers are precision fabricated from mild steel BS EN 10025 Grade S275 to the customers design

drawings. The fabrication process follows the rigid procedures for welding and weld inspection as

detailed in the customer’s specification and drawings. The finished barrier is helium and hydraulically

tested (fully certified) in accordance with the customer requirements.

COMPONENT VARIABLES

There are several designs of waist barrier; detail drawings may be required for manufacture.

ADDITIONAL INFORMATION

None.

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FURNACE EQUIPMENT

SECTION A-1

EQUIPMENT FURNACE WATER COOLED EQUIPMENT

PART NUMBER ORW/A-1/M/1-003/V

PART NAME BABY COOLER

BABY COOLER

TECHNICAL DESCRIPTION

Baby coolers are fabricated from mild steel BS 4360 Grade 43 to the customers design drawings. The

fabrication process follows the procedures for welding as detailed in the customer’s specification and

drawings. The finished cooler is helium and hydraulically tested (fully certified) in accordance with the

customer requirements.

COMPONENT VARIABLES

There are several design of baby cooler, detail drawings may be required for manufacture.

ADDITIONAL INFORMATION

Orwell can also manufacture and supply all the baby cooler support steel if required by the customer.

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FURNACE EQUIPMENT

SECTION A-1

EQUIPMENT FURNACE WATER COOLED EQUIPMENT

PART NUMBER ORW/A-1/M/1-004/V

PART NAME GENERAL FURNACE WATER BOXES

GENERAL FURNACE WATER BOXES

TECHNICAL DESCRIPTION

These water boxes are fabricated from mild steel BS 4360 Grade 43 to the customers design drawings.

The fabrication process follows the procedures for welding as detailed in the customer’s specification

and drawings. The finished cooler is helium and hydraulically tested (fully certified) in accordance with

the customer requirements.

COMPONENT VARIABLES

There are several designs of water boxes depending upon their application and the area of the

furnace they are required to be installed, detail drawings will be required for manufacture.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION A-1

EQUIPMENT FURNACE WATER COOLED EQUIPMENT

PART NAME FRONT WALL COOLER

PART NUMBER ORW/A-1/M/1-005/V

FRONT WALL COOLER

TECHNICAL DESCRIPTION

These water boxes are fabricated from mild steel BS 4360 Grade 43 to the customers design drawings.

The fabrication process follows the procedures for welding as detailed in the customer’s specification

and drawings. The finished cooler is helium and hydraulically tested (fully certified) in accordance with

the customer requirements.

COMPONENT VARIABLES

There are several designs of water boxes depending upon their application and the area of the

furnace they are required to be installed, detail drawings will be required for manufacture.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION A-1

EQUIPMENT FURNACE WATER COOLED EQUIPMENT

PART NAME FRONT WALL CURTAIN BOXES

PART NUMBER ORW/A-1/M/1-006/V

FRONT WALL CURTAIN BOXES

TECHNICAL DESCRIPTION

These front wall curtain boxes are fabricated from mild steel EN 10025 Grade S275 to the customers

design drawings. The fabrication process follows the procedures for welding as detailed in the

customer’s specification and drawings. The finished cooler is helium and hydraulically tested (fully

certified) in accordance with the customer requirements.

COMPONENT VARIABLES

There are several designs of curtain boxes depending upon the design of the furnace front wall, detail

drawings will be required for manufacture.

ADDITIONAL INFORMATION

None

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Section B Furnace Monitoring

Equipment

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B-1 Waste

Gas Analysis

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FURNACE EQUIPMENT

SECTION B-1

EQUIPMENT WASTE GAS ANALYSIS

PART NUMBER ORW/B-1/M/1-001/V

PART NAME WATER COOLED PROBE

WATER COOLED PROBE FOR

WASTE GAS ANALYSIS

TECHNICAL DESCRIPTION

The water cooled probe for furnace waste gas analysis is a precision fabricated piece of equipment

manufactured from stainless steel grade 304L. The probes are manufactured to the customers design

drawings and are supplied to the probe length requirement of the customer. The finished probe is

helium and hydraulically tested (fully certified) in accordance with the customer requirements.

COMPONENT VARIABLES

There are several designs and lengths of probes, detail drawings may be required for manufacture.

ADDITIONAL INFORMATION

If required, Orwell can also supply a complete set of adaptors, fittings and hoses to the customers

specification.

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B-2 Camera Boxes

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FURNACE EQUIPMENT

SECTION B-2

EQUIPMENT FURNACE CAMERAS

PART NUMBER ORW/B-2/M/1-001/V

PART NAME WATER COOLED CAMERA BOX

WATER COOLED FURNACE

CAMERA BOX

TECHNICAL DESCRIPTION

The water cooled box for furnace cameras is a fabricated piece of equipment manufactured to the

customers design drawings. The finished camera box is hydraulically tested (fully certified) in

accordance with the customer requirements.

COMPONENT VARIABLES

There are several designs of camera box determined by the camera which will be housed in the box.

Detail drawings for manufacture will be required from the customer.

ADDITIONAL INFORMATION

Orwell can also supply a complete set of supporting steelwork and hoses and fittings to accompany

the camera boxes.

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Section C Glass Conditioning

Equipment

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C-1 Furnace Stirrers

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-000/V

PART NAME COMPLETE STIRRER EQUIPMENT

COMPLETE

STIRRER EQUIPMENT

TECHNICAL DESCRIPTION

Orwell can manufacture and supply complete stirrer systems which will comprise stirrer drive, stirrer

housings, stirrer paddles and all ancillary items to the customer design drawings.

COMPONENT VARIABLES

There are many variants of stirrer designs. Technical discussions would therefore be necessary.

ADDITIONAL INFORMATION

Technical discussions can be carried out at the Orwell offices in the UK, or our technical directors will

travel to you.

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NAME STIRRER HOUSING REFURBISHMENT KIT

PART NUMBER ORW/C-1/M/1-001/S

TECHNICAL DESCRIPTION

When a stirrer housing is refurbished experience has shown certain components will have to be

replaced due to wear and damage. The following are supplied as a complete refurbishment spares

package for a stirrer housing.

3 off – ‘Crane’ mechanical seals

2 off – ‘Weston’ oil seals (See Part Number - ORW/C-1/M/1-002/S)

1 off – Deep groove ball bearing type 6212 (See Part Number - ORW/C-1/M/1-003/S)

1 off – ‘Glacier’ bush ref MB7040DU (See Part Number - ORW/C-1/M/1-004/S)

1 off – ‘O’ Ring (See Part Number - ORW/C-1/M/1-005/S)

1 off – Grease nipple

1 off – Main shaft complete with key and nut (See Part Number - ORW/C-1/M/1-006/S)

1 off – Upper seal spacer (See Part Number - ORW/C-1/M/1-007/S)

1 off – Lower seal spacer (See Part Number - ORW/C-1/M/1-008/S)

1 off – Bottom housing (See Part Number - ORW/C-1/M/1-009/S)

3 off – Large gaskets (See Part Number - ORW/C-1/M/1-010/S)

1 off – Small gasket (See Part Number - ORW/C-1/M/1-011/S)

1 off – Shaft cover (See Part Number - ORW/C-1/M/1-012/S) – Only required for transit and protection

1 pair – Pipes, elbows and Camlocks (See Part Number - ORW/C-1/M/1-013/S)

1 off – Refurbishment Screw Package (See Part Number - ORW/C-1/M/1-014/S)

COMPONENT VARIABLES

The above are all standard components.

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ADDITIONAL INFORMATION

The above items can also be supplied as individual spares in any quantity to suit customer requirements

(see individual part number sheets).

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-002/S

PART NAME STIRRER HOUSING OIL SEAL

TECHNICAL DESCRIPTION

There are two oil seals fitted into the stirrer housings. One seal is used around the paddle shaft in the top

bearing housing and the other around the paddle shaft in the bottom bearing housing. The oil seals are

“Weston” seals 70 x 90 x 10 Reference R4/29.

COMPONENT VARIABLES

This is a standard component.

ADDITIONAL INFORMATION

None.

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-003/S

PART NAME STIRRER HOUSING BALL BEARING

TECHNICAL DESCRIPTION

This is a deep groove ball bearing that sits onto the shoulder of the fabricated paddle shaft and locates

into the top bearing housing. The bearing is a deep groove ball bearing 110mm outside diameter x

60mm inside diameter x 22mm thick. The bearing reference code is a 6212 type.

COMPONENT VARIABLES

This is a standard component.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-004/S

PART NAME STIRRER HOUSING CYLINDRICAL BEARING

TECHNICAL DESCRIPTION

This cylindrical bearing locates into the stirrer bottom housing and around the fabricated paddle shaft.

The bearing is a cylindrical steel bearing with the inside diameter lined with Polytetrafluoroethylene. The

bearing dimensions are 75mm outside diameter x 70mm inside diameter x 40mm long. The bearing

reference code is Glacier MB7040 DU.

COMPONENT VARIABLES

This is a standard component.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-005/S

PART NAME STIRRER HOUSING ‘0’ RING

TECHNICAL DESCRIPTION

The ‘O’ ring is fitted into the machined groove at the base of the fabricated shaft to form a water tight

seal on assembly with the stirrer paddle. The ‘O’ ring is 2.4mm section 48mm inside diameter reference

R.M.O. 476-24.

COMPONENT VARIABLES

This is a standard component.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-006/S

PART NAME STIRRER HOUSING FABRICATED SHAFT

TECHNICAL DESCRIPTION

The stirrer housing main shaft is precision machined and fabricated from stainless steel Grade 304 S11

and is supplied complete with M36 fixing nut and parallel key.

COMPONENT VARIABLES

This is a standard component.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-007/S

PART NAME STIRRER HOUSING UPPER SEAL SPACER

TECHNICAL DESCRIPTION

A machined collar made from stainless steel that fits around the stirrer shaft between the two

mechanical seals in the upper housing. The spacer is 90mm outside diameter, 70mm inside diameter

and 45mm wide.

COMPONENT VARIABLES

This is a standard component.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-008/S

PART NAME STIRRER HOUSING LOWER SEAL SPACER

TECHNICAL DESCRIPTION

A machined collar made from stainless steel that fits around the stirrer shaft adjacent to the

mechanical seal in the bottom seal housing. The spacer is 90mm outside diameter, 70mm inside

diameter and 20mm wide.

COMPONENT VARIABLES

This is a standard component.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-009/V

PART NAME STIRRER BOTTOM HOUSING

TECHNICAL DESCRIPTION

The bottom bearing housing forms the base of the stirrer housing unit into which is fitted the “Weston” oil

seal and cylindrical self lubricating bearing. The bearing housing is a machined casting of alloy grey

cast iron.

COMPONENT VARIABLES

The design of the bottom housing can vary, therefore a drawing would be required from the customer.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-0010/S

PART NAME STIRRER HOUSING LARGE GASKET

TECHNICAL DESCRIPTION

There are three large gaskets fitted between flanges of the stirrer housing unit. Two are fitted on each

flange of the top seal housing and one fitted between the flanges of the bottom seal and bottom

bearing housings. The gasket material is 0.8mm thick Klingerit and the size of the gaskets are 220mm

outside diameter, 132mm inside diameter.

COMPONENT VARIABLES

This is a standard component.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-0011/S

PART NAME STIRRER HOUSING SMALL GASKET

TECHNICAL DESCRIPTION

There is one small gasket fitted between flanges of the stirrer shaft and the stirrer paddle on assembly.

The gasket material is 0.8mm thick Klingerit and the size of the gasket is 150mm outside diameter,

102mm inside diameter.

COMPONENT VARIABLES

This is a standard component.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-0012/S

PART NAME STIRRER HOUSING MAIN SHAFT COVER

TECHNICAL DESCRIPTION

This is a steel casting that is bolted to the flange of the main shaft during transit and storage to protect

the shaft end from damage. It is not required for operational purposes; the casting is removed to

enable assembly of the main shaft to the stirrer paddle.

COMPONENT VARIABLES

This is a standard component.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-013/S

PART NAME STIRRER HOUSING PIPES, ELBOWS

AND CAMLOCK FITTING

TECHNICAL DESCRIPTION

As part of the refurbishment kit we include new stirrer housing inlet and outlet pipes, elbows and male

Camlock fittings.

COMPONENT VARIABLES

These are standard components.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-1

EQUIPMENT FURNACE STIRRERS

PART NUMBER ORW/C-1/M/1-014/S

PART NAME STIRRER HOUSING REFURBISHMENT

SCREW PACKAGE

TECHNICAL DESCRIPTION

As part of the refurbishment kit we include a full set of bolts and screws used on the stirrer housings. The

package consists of the following :-

6 off – M10 x 25 long stainless steel hexagon head setscrew with washer

8 off – M16 x 50 long stainless steel hexagon head bolt with nut and 2 washers

4 off - M10 x 50 long hexagon head bolt with nut

6 off – M6 x 16 long socket head capscrew and washer

4 off – M16 X 40 long stainless steel hexagon head setscrew with washer

COMPONENT VARIABLES

These are standard components.

ADDITIONAL INFORMATION

None

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C-2 Furnace Bubblers

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FURNACE EQUIPMENT

SECTION C-2

EQUIPMENT FURNACE BUBBLERS

PART NUMBER ORW/C-2/M/1-000/V

PART NAME COMPLETE BUBBLER EQUIPMENT

COMPLETE

BUBBLER EQUIPMENT

TECHNICAL DESCRIPTION

Orwell can manufacture and supply complete bubbler equipment which will comprise bubbler pipes,

jacks and extension pieces, and all hoses and fittings to the customer design drawings. Any refractory

items required as part of the bubbler equipment is excluded from our supply.

COMPONENT VARIABLES

There are variants of bubbler designs. Technical discussions would therefore be necessary.

ADDITIONAL INFORMATION

Technical discussions can be carried out at the Orwell offices in the UK, or our technical directors will

travel to you.

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FURNACE EQUIPMENT

SECTION C-2

EQUIPMENT FURNACE BUBBLERS

PART NUMBER ORW/C-2/M/1-001/V

PART NAME WATER COOLED BUBBLER

WATER COOLED BUBBLER

TECHNICAL DESCRIPTION

Water cooled bubblers are precision fabricated and machined pieces of equipment manufactured

from grade 360 carbon steel. The bubblers are manufactured to the customers design drawings and

the manufacturing process follows a rigid procedure to ensure that the finished bubbler conforms to

the quality specification required to meet the glass process demands. The finished bubbler is helium,

hydraulically and flow tested (fully certified) in accordance with the customer requirements.

COMPONENT VARIABLES

There are several designs of bubblers, detail drawings may be required for manufacture.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-2

EQUIPMENT FURNACE BUBBLERS

PART NUMBER ORW/C-2/M/1-002/S

PART NAME ISOLATING BUSH

ISOLATING BUSH

TECHNICAL DESCRIPTION

This isolating bush slides over the bubbler pipe and must be fitted before the bubbler is inserted into the

furnace. The bush is a split cylinder 55mm outside diameter 43.5mm inside diameter and 100 mm long

and is made from tufnol.

COMPONENT VARIABLES

This is a standard component.

ADDITIONAL INFORMATION

None

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FURNACE EQUIPMENT

SECTION C-2

EQUIPMENT FURNACE BUBBLERS

PART NUMBER ORW/C-2/M/1-003/V

PART NAME BUBBLER LIFTING JACK

BUBBLER JACK

TECHNICAL DESCRIPTION

The bubbler lifting jack controls the insertion and removal of the bubbler tube into the underside of the

furnace.

The general specification of the jack is:-

50KN metric machine screw jack model TE 1805-2000 (special) ratio 6:1, upright, 2000mm stroke.

This information should be confirmed on ordering.

COMPONENT VARIABLES

The model number and size of jack may vary depending upon the bubbler design, the above jack

specification should be checked before ordering.

ADDITIONAL INFORMATION

The jack is NOT a stock item but it is available on an 8 week delivery ex-works UK.

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SPARES ORDER / QUOTATION REQUEST FORM

Fax / email request

From: .......................................................................................................................

Company: .......................................................................................................................

Address: ........................................................................................................................

........................................................................................................................

........................................................................................................................

Contact tel: ........................................................................................................................

I would like (a quotation for / to order) the following item(s):-

PART NUMBER PART NAME QUANTITY REQUIRED

ORW/..............................

ORW/..............................

ORW/..............................

ORW/..............................

ORW/..............................

Delivery method required (i.e. ex works UK or delivery to above address or other)

.............................................................................................................................................

Drawing(s) attached with this request (if applicable) - YES NO

Drawing Numbers - ..............................................................................................................

Additional comments –

..............................................................................................................................................

..............................................................................................................................................

..............................................................................................................................................

...............................................................................................................................................

Please fax this form to Mr Chris Smith, Orwell Engineering Solutions Ltd

Fax:- ++ 44 (0) 151 525 3288

Or alternatively email your request to [email protected]

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UNLISTED ITEMS

Fax/email request

If the item you require is not listed in this catalogue, please complete this form

and fax/email it to Orwell Engineering Solutions. Orwell will supply the item

and add it to the catalogue so you can purchase it in the future from stock.

From: ……………………………………………………………………………………

Company:………………………………………………………………………………

Address:…………………………………………………………………………….……

………………………………………………………………………..……………………

……………………………………………………………………………………………..

Contact tel: ……………………………………………………………………………...

Product request

Item name: ………………………………………………………………………….

Drawing Number: …………………………………………………………………….

Description/specification of item:

…………………………………………………………………………………………………

…………………………………………………………………………………………………

…………………………………………………………………………………………………

…………………………………………………………………………………………………

…………………………………..

Please fax this form to Mr Chris Smith, Orwell Engineering Solutions Ltd

Fax: +44 (0) 151 525 3288

Or alternatively email your request to [email protected]

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www.orwell-engineering.co.uk

Orwell Engineering Solutions,

1 Farriers Way,

Liverpool, L30 4XL

United Kingdom

Telephone: 00 44 (0)151 530 2000

Email: [email protected]

Fax: 00 44 (0)151 525 3288

4

“Intelligent Engineering Solutions”


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