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INTERAL Maintenance Management SolutionsRely on your assets
Conception INTERAL Inc.ALL RIGHTS RESERVED 2007
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Browsing information
This presentation was designed to give you a preview of what
you will find in INTERAL.
During the presentation, we invite you to click on the page tomove on to the next page, and to click on the underlined titlesyou see to access sections directly. At the end of each section,click once to go back to where you were or to go to the next
slide.
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Our Solutions
INTERALs first mission is to develop and implement computerized solutionsadapted to todays businesses' needs and requirements. We also aim to guideour clients, providing them with the proper tools and support in their approachto planning and managing their maintenance computerization.
We propose flexible business solutions made up of two modules improvingproductivity altogether or independently:
Purchasing & inventory management
Computerized Maintenance Management System (CMMS)
INTERAL Procurement
INTERAL Maintenance
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Work Generation
Preventive Template
Work RequestCorrective Action
Maintenance Work Orders can begenerated either by a:
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Work Scheduling
Maintenance Planning Board
Job Scheduler
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Maintenance Analysis
Results Reporting
Performance Analysis
Dashboard
Repair History
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Procurement Management
Approval StructurePurchase Orders
Call for Tenders
Material Reception
Purchase Requests
Stock Analysis
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Equipment Management
Warranty Tracking
Component Management
Preventive Template
Equipment Clustering
Meter Management
Inspection Routes
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Labor Management
Team Management
Permission Management
Resource Type and Salary
Vacation and Unavailability
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Conclusion
Thank you for having given us the
opportunity to show you ourexpertise.
Play again Close
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Or using the applicationinterface.
Work requests can begenerated using the webapplication
Work Generation:Work Request
A Work Request is very simple to create. It
requires three mandatory pieces ofinformation:
Person in charge
Equipment
Request code
For an overall 3 seconds to create such arequest.
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Or using the applicationinterface.
With the web application
Corrective actions can begenerated using the mobilemaintenance application
Through an externalservice call
Work Generation:Corrective Work Order
As for the Work Request, the Corrective
Work Order is also simple to create. Itrequires three mandatory pieces ofinformation:
Person in charge
Equipment
Request code
For an overall 3 seconds to create such awork order.
Work orders can easily beprinted for distribution.
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Based on a meter
Preventive actions can beissued on a frequencybasis
Or even both, whichever
comes first.
They can also be issuedduring a specific periodthroughout the year (suchas seasonal shutdowns).
Work Generation:Preventive Work Order
Preventive templates caneasily be printed for quick
reference.
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Filter the planning boardaccording to the differentselection type.
Delayed order
Closed
In progress
Preventive/meter
Preventive/frequency
Corrective
Service call
Stopped order
LegendWork Scheduling:Maintenance Planning Board
The planning board is veryeasy to use. It allows youto modify planning bysimply dragging anddropping the icons withoutany other manipulation.
The system modifies theinformation automaticallyin the database andcalculates subsequentdates if necessary.
The planned preventive hasbeen rescheduled to its newdate.
Click and drag the preventiveicon to easily reschedule yourplanning.
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The board becomes acentral point in yourmaintenance managementand offers a simple and
efficient overview.
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One interface does it all.
Obtain a global view of
workload by resource.Get WO details directly.
Get WO distribution amongresources.
Drag and drop assignmentsto available resources.
Work Scheduling:Basic Resource Scheduler
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Maintenance Analysis:Performance Stats
More than 70 different statsare managed by thesolution, such as:
- Equipment downtime
- Mean Time Between Failures- Cost effectiveness
- % of WO completed
- Repair performance
- Etc.
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Maintenance Analysis:Repair History
Select time frame andcomponent (if required) toview repair history for thatequipment.
Click directly on WO toexpand and see more
information, or double-clickon it to open the work order.
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Maintenance Analysis:Reporting
More than 100 built-inreports to help you make theright decisions for your day-to-day maintenance.
your equipment
If you want, you can buildyour very own reports withour Report Generator.
your parts and components
and your maintenancerequirements.
Export data in five possibleformats.
Get results for:
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Maintenance Analysis:Dashboards
Obtain a quick summary ofyour maintenance orinventory managementsituation.
You can build an advanced orbasic dashboard dependingon what you need.
Build your very owndashboard by dragging and
dropping windows into thedashboard.
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Procurement Management:Call for Tenders
One interface does it all.
List the parts involved in thecall for tenders and addimportant information likeduty fees and servicecharges, or the contents of aprevious purchase request.
Manage the suppliers invitedto the call for tenders (prices,preferred supplier, etc.).
Generate purchase ordersautomatically upon receipt ofreplies.
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Procurement Management:Supplier Purchase Requisition
Supplier Purchase Requestsare easy to generate.
Like all our external reports,barcode technologies aresupported and built intopaper forms.
Each Request line can bemanaged independently.
Approve the Request to
generate a Purchase Order.
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Procurement Management:Supplier Purchase Order
Supplier Purchase Orders aresimple to generate.
Like all our external reports,barcode technologies aresupported and built intopaper forms.
Each PO line can be managed
independently.
A simple tool to purchaseyour spare parts.
Easy follow-up according toapproval levels.
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Procurement Management:Approval Structure
You can define approval limitsby employee.
You can define approvalofficers who will approveemployees purchase ordersor requisitions once theirlimits will have been reached.
Limits can be applied toSupplier Purchase Orders
And Supplier Purchase
Requests.
Approval substitutes can alsobe defined if needed.
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Procurement Management:Material Reception
If a Work Order is waiting formaterial part(s), anotification will appear toconfirm that the part hasbeen received and the WorkOrder can be processed sincethe part(s) are now available.
Load a Purchase Order tomanage material reception.
You will be able to controlmaterial quality and POconformity.
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Procurement Management:Stock Analysis
One interface does it all.
Create a requisition and/or acall for tenders directly fromthis interface.
Choose a time period toevaluate part requirementsfor your maintenance.
List your inventories usingthe search tools.
See purchaserecommendations.
Directly from the actionmenu, confirm the purchaserequest.
The Stock Analysis tool gives buyers acomplete picture of inventories, of the stockrequired in the short term as well as the longterm, of the supplier orders and theirdelivery terms, etc.
Only one goal: make spare part purchasingan easy task.
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Equipment Management:Components
Maintenance over certainpieces of equipment needs tobe done on specific sectionswe call components.
Tracking your criticalcomponents such as molds ormotors is essential.
And replacing them through aWork Order is also
manageable.
Components are managedbecause you want to track
information such aswarranties on importantsections of your equipment.
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Equipment management:Equipment Clustering
Grouping your equipment iscertainly a good way tomanage your assets and itsan easy method to navigate.
Clusters can represent alogical group such as
Compressor group, or aphysical group such asGarage.
Using the drag-and-dropfunction, you decide how togroup your equipments.
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Equipment management:Tracking Warranties
Managing your equipmentcould require a warranty-tracking tool.
Tracking your warrantiescould also be required forcritical components of your
equipment such as molds ormotors.
Of course, reports areavailable to help you trackwarranty expirations.
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Equipment Management:Preventive Template
Preventive templates aredesigned to plan maintenanceactions for specificequipment.
Assignments are defined.
Then, a schedule is set totrigger the maintenanceaction which can be based ona frequency.
First, details concerning theequipment and person in
charge are entered.
Checklists can be prepared.
Parts are added if needed.
It can also be based on ameter.
Week numbers are availableto set your maintenance to aspecific period.
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Equipment Management:Meters
If Preventive Work Orders aretriggered by a meter, you canupdate these meters directlyinto the system.
Depending on the valuesentered, an increase rate is
calculated to set the nextpreventive maintenance inthe planning board.
Also, meters can be linkeddirectly to the database forautomatic update withoutmanual entry.
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Equipment Management:Inspection Routes
Inspection routes make iteasy to group short andsimple activities for a groupof equipment. Instead ofgenerating a Work Order foreach equipment, you canattach an Inspection route to
a preventive template togenerate it automatically andperform your inspection onmultiple equipment at oncewhich reduces data entrytime.
First, set the equipment to beverified in the inspectionroute.
Inspection routes are a good way to deal with
basic verification runs such as:
Equipment lubrications
Sprinkler verification
Meter updates
No need to generate a multitude of WorkOrders. Inspection routes again are an easy andquick way to save time on performing shortactivities.
Then, define activities to beperformed.
Finally, associate theactivities with the equipmentto generate an InspectionRoute based on weeknumber.
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Labor Management:Permissions
Permissions are definedthrough security groups.
You can have multiple
security groups for oneemployee.
Security groups are thenassociated to employees.
Also, security groups areassociated to a plant or groupof plants for regionalmanagement.
Moreover, permissions can beset for specific actions in
certain fields.
Permissions will be applied to this plant only
If a group of plants is associated to an employee,permissions will be applied to all plants part of this group
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Labor Management:Resource Types and Salary
Resource types are firstdefined according to theirskills and their hourly rate.
Resource types are thenassociated to each employee.
This way, when assigning aWork Order to labor, you willget the total cost for locallabor automatically afterentering the time needed tocomplete work.
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Labor Management:Teams
Teams are first definedaccording to their descriptionand their schedule (forexample: Day shift).
Teams are then associated toeach employee if needed.
This way, when you changepart of a schedule, you donthave to open eachemployees file to update thenew schedule, but simplyapply the changes to aspecific team to set the newschedule to employees in theteam.
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Labor Management:Vacations and Unavailability
Vacations and unavailabilityare standards that can bemanaged in INTERAL.
They can be associated to anindividual, for an illness or amaternity leave, for example.
They can also be assigned toa group of employees, as inthe case of holidays.
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