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Interconexión del UPS -PDU

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    Installation

    SymmetraPX

    96 kW 400 V

    160 kW 400 V

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    Contents

    Symmetra PX 96 and 160 kW 400 V Installation i

    Safety................................................................................1

    IMPORTANT SAFETY INSTRUCTIONS- SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

    Installation Procedure.....................................................2

    Installations with PDU-XR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

    Installations without PDU-XR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

    Mechanical Assembly .....................................................4

    Re-Arrange the Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

    Installation with PDU-XR . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    Installation without PDU-XR . . . . . . . . . . . . . . . . . . . . . . . . . 4

    Installation without PDU-XR and detached UPS . . . . . . . . . . . . 4

    Remove and install the side panels . . . . . . . . . . . . . . . . . . . . 5

    Prepare the UPS for Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

    Communication Cables...................................................7

    Communication Cables in Installations withPDU-XR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

    Route and connect the battery breaker trip cables . . . . . . . . . . 7

    Route and connect the communication cables . . . . . . . . . . . . 8

    Communication Cables in Installations without PDU-XR . . . . . . . .10Route and connect the battery breaker trip cable . . . . . . . . . . 10

    Route and connect the communication cables . . . . . . . . . . . 11

    Maintenance Bypass Panel Interface . . . . . . . . . . . . . . . . . . . . . . . .13

    Network Communication Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

    Emergency Power Off Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

    Connect the Emergency Power Off (EPO) switch . . . . . . . . . . 15

    EPO switch wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . 16

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    ii Symmetra PX 96 and 160 kW 400 V Installation

    Equipotential Bonding ..................................................17

    Perform Equipotential Bonding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    Battery Cables ............................................................... 18

    Install the APC Battery Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

    Connect the battery cables in the XR Battery Enclosure . . . . . 18

    Connect the battery cables in the UPS . . . . . . . . . . . . . . . . . 20

    Power Cables................................................................. 21

    Connect Cables Between the UPS and the PDU-XR . . . . . . . . . . . . 21

    Interconnect and Level the Enclosures . . . . . . . . . . . . . . . . . . . . . . 23

    Input and Output Cables in Installations withPDU-XR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

    Get access to the cable connection area . . . . . . . . . . . . . . . 24

    Prepare for cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

    Connect the input cables in the PDU-XR . . . . . . . . . . . . . . . 25

    Connect the subfeed breakers . . . . . . . . . . . . . . . . . . . . . . 29

    Install the power distribution module . . . . . . . . . . . . . . . . . 30

    Input and Output Cables in Installations without PDU-XR. . . . . . . 31

    Prepare for cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

    Connect the cables in the UPS . . . . . . . . . . . . . . . . . . . . . . 32

    Dual mains installationtop or bottom cable entry . . . . . . . . 33

    Single mains installationtop or bottom cable entry . . . . . . . 34

    Specifications ................................................................35

    Full load heat loss at nominal mains . . . . . . . . . . . . . . . . . . 36

    Post-Installation Checklist............................................37

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    1Symmetra PX 96 and 160 kW 400 V Installation

    Safety

    IMPORTANT SAFETY INSTRUCTIONS

    - SAVE THESE INSTRUCTIONSWarning:

    ALL safety instructions in the Safety sheet (990-2984) shall be read, understood, and

    followed when installing the UPS system. Failure to do so could result in equipment

    damage, serious injury, or death.

    The UPS system does not have built-in disconnection devices for AC input/output and

    DC input. The customer must provide AC input/output over-current protection and an

    AC output disconnect device.

    After the UPS has been electrically wired, do not start it. Start-up is commissioned to

    APC-authorized personnel only.

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    Symmetra PX 96 and 160 kW 400 V Installation2

    Installation Procedure

    Installations with PDU-XR

    Step Description Page Number

    Mechanical assembly (not shown on the drawing) 4

    Connect the communication cables 7

    Connect the network communication cable 14

    Connect the EPO 15

    Connect the battery cables 18

    Connect the cables between the UPS and the PDU-XR 21

    Interconnect and level the enclosures 23

    Connect the input and output cables to the PDU-XR 24

    Joining kits*

    PowerDistribution

    Module

    Internal communication wires

    Output

    External communication wires (web, UPS link etc.)

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    3Symmetra PX 96 and 160 kW 400 V Installation

    Installations without PDU-XR

    Step Description Page Number

    Mechanical assembly (not shown on the drawing) 4

    Connect the communication cables 10 Connect the network communication cable 14

    Connect the EPO 15

    Connect the battery cables 18

    Interconnect and level the enclosures 23

    Connect the UPS input and output cables 32

    Joining kits*

    External communication wires (web, UPS link etc.)

    Internal communication wires

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    Symmetra PX 96 and 160 kW 400 V Installation4

    Mechanical Assembly

    Re-Arrange the Side Panels

    Note:The type of installation determines the need to re-arrange the side panels.

    Note:Only systems installed on a raised floor may use bottom cable entry.

    Installation with PDU-XR

    Remove the side panels on both sides of the UPS

    and install one of the side panels on the last XR

    Battery Enclosure in the row, and the other side

    panel on the open side of the PDU-XR.

    Installation without PDU-XR

    Remove one side panel from the UPS, and

    install it on the last XR Battery Enclosure

    in the row.

    Installation without PDU-XRand detached UPS

    Leave the side panels on the

    UPS. The extra side panels are

    needed for the open sides of the

    XR Battery Enclosure(s).

    XRBatteryEnclosure

    UPS

    PDU-XR

    XRBatteryEnclosure

    XRBatteryEnclosure

    UPS

    Maintenance

    Bypass Panel

    XRBatteryEnclosure

    XRBatteryEnclosure

    XRBatteryEnclosure

    XRBatteryEnclosure

    UPS

    Maintenance

    Bypass Panel

    XRBatteryEnclosure

    XRBatteryEnclosure

    XRBatteryEnclosure

    XRBatteryEnclosure

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    5Symmetra PX 96 and 160 kW 400 V Installation

    Remove and install the side panels

    Prepare the UPS for Cables

    1. Remove all four covers, starting from

    the top, by loosening the two screws in

    each cover.

    2. Lift the cover up and out.

    1. To remove the side panels, unlock the side panels

    with the key (provided). Press down on the lock and

    then pull out and up.

    2. To install the side panels, set the base of the panel at

    an angle and push the panel in. Lock the side panels

    with the key.

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    Symmetra PX 96 and 160 kW 400 V Installation6

    The following steps are only applicable to

    systems with the PDU-XR placed to the left of

    the UPS:

    3. Remove the three cable reliefs from

    the left side and save for step 5.

    4. Remove the neutral busbar from the

    right side of the UPS by loosening the

    four bolts, and mount the busbar on the

    left side of the UPS.

    5. Mount the cable reliefs from step 3 on

    the right side.

    Cable relief

    Back of the UPS

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    7Symmetra PX 96 and 160 kW 400 V Installation

    Communication Cables

    Communication Cables in Installations with

    PDU-XRMove the enclosures just close enough so that the communication cables can reach between them. The

    enclosures should not be positioned too close to one another. The extra space is needed to complete the

    wiring.

    Route and connect the battery breaker trip cables

    1. Route the battery breaker trip cable from J1 in the first XR Battery Enclosure to the J3 port in the

    next XR Battery Enclosure. Repeat the procedure for all XR Battery Enclosures.

    UPS

    PDU-XR

    XR Battery

    Enclosure

    XR Battery

    Enclosure

    XR Battery

    Enclosure

    Overview of the communication cables

    Front

    o

    Back view of the XR Battery Enclosures

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    Symmetra PX 96 and 160 kW 400 V Installation8

    2. Route the battery breaker trip cable from the PDU-XR to J28 on the EPO/ancillary interface

    board (0P4123) in the UPS.

    3. Route the battery breaker trip cable from J1 in the last XR Battery Enclosure to J27 on the EPO/

    ancillary interface board (0P4123) in the UPS.

    Route and connect the communication cables

    1. Route the communication cable from XR Communications port 1 in each XR Battery Enclosure

    to port 2 in the next XR Battery Enclosure. Remove the terminator when necessary.

    2. Route the communication cable from the XR Communications port 1 to thelast XR Battery

    Enclosure in the row to the UPS XR Communications port 2.

    3. Route the communication cable from the PDU-XR XR Communications Port 2 to the UPS XR

    Communications Port 1.

    XR Battery Enclosure

    OP4123

    Top view

    J27

    UPS

    PDU-XR

    Front

    J28

    Front view of the XR Battery

    Enclosure

    XR Battery EnclosureXR Battery Enclosure XR Battery Enclosure

    Front

    Top view

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    9Symmetra PX 96 and 160 kW 400 V Installation

    4. Route the three PDU communication cables from the PDU-XR to J7, J8, and J1 on the

    maintenance bypass interface board (0P4194) in the UPS.

    Front view of the UPS

    UPSXR Battery Enclosure

    PDU-XR

    Top view

    Front

    UPSXR Battery Enclosure

    PDU-XR

    Top view

    OP4194 J7

    J8J1

    Front

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    Symmetra PX 96 and 160 kW 400 V Installation10

    Communication Cables in Installations withoutPDU-XR

    Move the enclosures just close enough so that the communication cables can reach between them. The

    enclosures should not be positioned too close to one another. The extra space is needed to complete the

    wiring.

    Route and connect the battery breaker trip cable

    1. Route the battery breaker trip cable from J1 in the first XR Battery Enclosure to J3 in the next XR

    Battery Enclosure. Repeat the procedure for all XR Battery Enclosures.

    2. Route the battery breaker trip cable from J1 in the last XR Battery Enclosure to J27 on the EPO/

    ancillary interface board (0P4123) in the UPS.

    Overview of the communication cables

    Front

    UPS Maintenance

    Bypass Panel

    XR Battery

    Enclosure

    XR Battery

    Enclosure

    XR Battery

    Enclosure

    XR Battery

    Enclosure

    Back view of XR Battery Enclosures

    XR Battery Enclosure

    OP4123

    Top view

    J27

    UPS

    Maintenance Bypass Panel

    Front

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    11Symmetra PX 96 and 160 kW 400 V Installation

    Route and connect the communication cables

    1. Route the communication cable from XR Communications port 1 in each XR Battery Enclosure

    to port 2 in the next XR Battery Enclosure. Remove the terminator when necessary.

    2. Route the communication cable from XR Communications port 1 in the last XR Battery

    Enclosure to the UPS XR Communications port 2.

    Front view of the XR Battery

    Enclosure

    XR Battery EnclosureXR Battery Enclosure XR Battery Enclosure

    Front

    Top view

    XR Battery Enclosure

    Front view of the UPS

    Top view

    Front

    UPS Maintenance bypass panelXR Battery Enclosure

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    Symmetra PX 96 and 160 kW 400 V Installation12

    3. Route the communication cables from the maintenance bypass panel to the maintenance bypass

    interface board (0P4194) in the UPS. Refer to the wiring diagram on the next page for connection

    information.

    Top view

    OP4194

    XR Battery Enclosure UPS Maintenance bypass panel

    Front

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    13Symmetra PX 96 and 160 kW 400 V Installation

    Maintenance Bypass Panel Interface

    Warning: Ensure the wires are properly retained and kept away from high-voltage lines

    and breakers.

    Warning: Remove the jumper between pins 13 and 14 in J2 in installations without

    PDU-XR.

    Back of the UPS

    J7, J1, and J8 are only used in

    systems with PDU-XR. See

    Communication Cables in

    Installations with PDU-XR for

    more information.

    Make contact closure connections (NO or NC) to

    monitor dry contatcts. Up to eight connections can be

    made - four input contacts and four output relays.

    1/2 Q001 UPS input switch (N/O position)

    3/4 Q002 UPS output switch (N/O position)

    5/6 Q003 UPS service bypass switch (N/C

    position)

    7/8 OK to operate UPS output switch Q002

    9/10 OK to operate service bypass switch

    Q003

    11/12 Not used

    13/14 External switchgear present

    Output Relays:

    240 V/8 A 0.3 VA/1.9 kW

    Input signals: Contact load: TTL

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    Symmetra PX 96 and 160 kW 400 V Installation14

    Network Communication Cable

    The network communication cable (supplied) has been pre-connected to the UPS and is located on the

    top of the enclosure. Connect the cable to your local area network.

    Top view

    Front

    External communication cable

    UPS

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    15Symmetra PX 96 and 160 kW 400 V Installation

    Emergency Power Off Switch

    Connect the Emergency Power Off (EPO) switch

    The UPS must be connected to either a dry contact or an external 24 VDC source.

    EPO can be achieved with either a contact closure or application of an external 24 VDC from a SELV

    (Safety Extra Low Voltage) source. It is important to note that hazardous voltage from the mains must be

    isolated from the contact closure or 24 VDC. The EPO circuit contact closure or 24 VDC is considered a

    SELV circuit as defined in EN60950 Safety of Information Technology Equipment. SELV circuits are

    isolated from the mains through a safety isolating transformer, and designed so that, under normal

    conditions, the voltage is limited to 42.4 V peak or 60 VDC.

    Note:EPO switch wiring must comply with local and national electrical wiring rules.

    Back of the UPS

    EPO cable

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    Symmetra PX 96 and 160 kW 400 V Installation16

    EPO switch wiring diagram

    XR Battery Enclosure

    PDU-XR

    Back of the UPS

    1/2 Battery breaker present

    3/4 External battery fuse/battery breaker 1

    (N/O position)

    5/6 External battery fuse/battery breaker 2(N/O position)

    7/8 Temperature sensor, external battery

    9/10 Temperature sensor, external battery

    present

    11/12 Isolation transformer temperature

    switch (N/C position)

    13/14 Isolation transformer temperature

    switch present

    Input/output wiring of ancillary equipment

    1 230 V AC Supply

    2/3 NA

    4 Neutral

    4 Ground

    3/2 Relay Coil 1

    1 Internal Power

    +24 V Supply

    8 Ground

    7/8 Relay Coil 2

    5 Internal Power

    +24 V Supply

    EPO with internal supply

    N/O EPO Control N/C EPO Control

    EPO Switch.

    Keep EPO

    wire routing

    isolated anduse separate

    EPO conduits

    1 Internal Power

    +24 V Supply

    2/3 Relay Coil 1

    1 Ground

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    17Symmetra PX 96 and 160 kW 400 V Installation

    Equipotential Bonding

    Perform Equipotential Bonding

    Note:It might be necessary to move some of the equipotentialbonding wires to fit your

    system configuration.

    1. Connect the two equipotential bonding conductors between all enclosures in the system. The

    bonding conductors are pre-connected to the PDU-XR and all the XR Battery Enclosures. The

    M8 bolts and star washers are supplied in the accessory kit.

    Back of the system

    M8

    UPSPDU-XRXR Battery

    Enclosure

    XR Battery

    Enclosure XR Battery

    Enclosure

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    Symmetra PX 96 and 160 kW 400 V Installation18

    Battery Cables

    Install the APC Battery Solution

    The Symmetra PX 160 kW UPS can monitor up to three APC XR Battery Enclosures in systems with the

    PDU-XR and up to four APC XR Battery Enclosures in systems without the PDU-XR.

    Caution:The system accepts up to 150 mm cables. The power terminal bolt diameter is 10

    mm and the required torque value is 26 Nm.

    Note:In installations with non-APC batteries, follow the documentation provided with the

    batteries.

    Connect the battery cables in the XR Battery Enclosure

    1. In top entry systems, loosen the two top bolts and remove the four lower bolts from the upper

    cover plate. Lift the plate to remove it.

    2. Loosen the two top bolts and remove the four lower bolts from the lower cover plate. Lift the

    plate to remove it.

    3. Unwind the cables included in each XR Battery Enclosure. Remove the cable lugs from the

    cables that will connect to other XR Battery Enclosures. For the cables that will connect to the

    UPS, cut off the cable lug on the end that will be mounted in the XR Battery Enclosure.

    Back of the XR

    Battery Enclosure

    Back of the XR

    Battery Enclosure

    with plates removed

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    19Symmetra PX 96 and 160 kW 400 V Installation

    4. Connect the BAT+, BAT-, and CT (midpoint) cables between the XR Battery Enclosures.

    5. Route the BAT +, BAT-, and CT (midpoint) cables from the first XR Battery Enclosure to the

    UPS through the side, top, or bottom.

    6. Connect the PE cable in the XR Battery Enclosure that is farthest from the UPS. Route it through

    each XR Battery Enclosure to the UPS through the side, top, or bottom.

    BAT-

    BAT+

    CT

    (Midpoint)

    To the UPS

    Back of the XR Battery Enclosures

    BAT-

    BAT+CT (Midpoint)

    BAT-

    BAT+CT (Midpoint)

    XR Output (to UPS or next XR)

    XR Input (from XR)

    Protection

    device

    Protection

    device

    BreakerBattery modulers Fuse

    Terminal

    UPS

    XRno.

    1

    XRno.

    2

    XRno.

    3

    XRno.

    4

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    Symmetra PX 96 and 160 kW 400 V Installation20

    Connect the battery cables in the UPS

    The cables can be routed through the side, top, or bottom.

    APC recommends using a 45 cable lug. If you use straight cable lugs,

    install a busbar safety bracket between each busbar and cable lug to ensure

    a safe measure of separation. The brackets are provided with the UPS.

    Note:Do not remove the 12 pcs M10 nylon hex bolts from the busbars. Mount the cables in

    the open holes.

    Note:The M10 bolts, washers, and cable ties are supplied in the UPS accessory kit.

    Side cable entry.

    1. Before running thecables through the

    side, loosen the

    three bolts on the

    cable relief next to

    the XR Battery

    Enclosure.

    2. Route the battery

    cables to the UPS

    through the holes in

    the cable relief.

    3. Mount the cables tothe busbars

    according to the

    labels.

    4. Tighten the three

    bolts on the cable

    relief.

    Top or bottom entry.

    See Prepare for cables .

    1. Run the cables through top or bottom.

    2. Mount the cables to the busbars according to the labels.

    45 Safety

    bracket

    BAT +

    BAT -

    CT (Midpoint)

    Back of the UPS

    Cables from the XR Battery

    Enclosure

    Cable relief

    BAT -

    BAT +

    CT (Midpoint)

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    21Symmetra PX 96 and 160 kW 400 V Installation

    Power Cables

    Connect Cables Between the UPS and the PDU-XR

    APC recommends using a 45 cable lug. If you use straight cable lugs,

    install a busbar safety bracket between each busbar and cable lug to ensure

    a safe measure of separation. The brackets are provided with the UPS.

    Caution:Ensure clockwise phase rotation and neutral location. The power terminal bolt

    diameter is 10 mm and the required torque value is 26 Nm.

    Note:Do not remove the 12 pcs M10 nylon hex bolts from the busbars. Mount the cables in

    the open holes.

    Note:In the UPS, route the cables on the outside of the guide rails when possible (see

    illustration on next page).

    Note:The M10 bolts, washers, and cable ties are supplied in the UPS accessory kit.

    Safety

    bracket45

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    Symmetra PX 96 and 160 kW 400 V Installation22

    1. Before running the cables, loosen the three bolts on each cable relief next to the PDU.

    2. Route the cables to the UPSthrough the holes in the cable relief on the side of the enclosure

    starting from the bottom with the bypass L3 and then working your way up. Lay the cables neatly

    to minimize cable build-up. Do not tie the cables.

    3. Mount the cables to the busbars according to the labels.

    4. Tighten the three bolts on each cable relief.

    Cables from the PDU-XR

    Back of the UPS

    Mains:

    Output:

    Bypass:

    Neutral

    Mains L2Mains L1

    Mains L3

    Neutral

    Output L2

    Output L1

    Output L3

    Neutral

    Bypass L2Bypass L1

    Bypass L3

    BAT +

    BAT -

    CT (Midpoint)

    BAT:

    L3L2

    L1Neutral L3L2

    L1Neutral

    L3L2

    L1Neutral

    BAT +

    BAT -CT (Midpoint)

    Cable relief

    Side view of the UPS

    Guide rails

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    23Symmetra PX 96 and 160 kW 400 V Installation

    Interconnect and Level the Enclosures

    Warning: The system must be installed on a level floor. The leveling feet will stabilize

    the enclosure, but will not account for a badly sloped floor.

    Note: The communication and powercables must be connected before the enclosures are

    installed side by side. Follow the Installation Procedure .

    1. Align the enclosures.

    2. Connect the exterior joining brackets (provided) to secure the enclosures together.

    UPSPDU-XR

    XR Battery

    Enclosure

    XR Battery

    Enclosure XR Battery

    Enclosure

    Front

    UPS

    M10M12

    M12

    M10 M12

    M8M8

    M12

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    Symmetra PX 96 and 160 kW 400 V Installation24

    Input and Output Cables in Installations withPDU-XR

    Get access to the cable connection area

    3. Use a screwdriver to lower the four leveling feet.

    4. Use a 13/14 mm wrench to adjust the four

    leveling feet.

    5. Warning: Do not move the enclosure after the

    leveling feet have been lowered.

    1. Open the dead front in the PDU-XR. 2. Remove the three blanking panels.

    3. Remove the two bolts at the bottom of the

    cable channel and remove the cable channel.

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    25Symmetra PX 96 and 160 kW 400 V Installation

    Prepare for cables

    Top cable entry.

    Bottom, front cable entry without conduits.

    Bottom, front cable entry with conduits.

    Connect the input cables in the PDU-XR

    Caution:Ensure clockwise phase rotation and neutral location of the power terminal bolt.

    The cable lug accepts up to 300 mm copper cables (or two 130 mm copper cables). In dual

    mains systems, the maximum cables sizes are limited by the cable channel that accepts up to

    120 mm input and bypass copper cables. The required torque value is 62 Nm.

    Note:The neutral wire from the AC mains input and AC bypass input is hardwired in the

    UPS. Do not install a jumper between the two neutral connections in single mains

    installations.

    1. Remove the dedicated cover plate. Go to step 2 if

    using conduit.

    2. Drill holes in the plate for conduits.

    Re-install the plate with the conduits mounted.

    1. Loosen the bolts and remove the plate by lifting itup and to the right.

    1. Remove the bolts. Remove the plate by lifting it upand to the right.

    2. Drill holes in the plate for conduits.

    3. Re-install the plate with the conduits mounted.

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    Symmetra PX 96 and 160 kW 400 V Installation26

    Single mains installation.

    1. Route the cables from the top or bottom and connect as follows:

    In systems with top cable entry, connect the input cables to the mains terminals

    in systems with bottom cable entry, connect the input cables to the bypass terminals.

    2. In top entry systems, secure the cables to the cable tray using cable ties with a minimum looptensile of 80 kg (supplied).

    .

    Front of the PDU-XR

    For bottom cable entry

    For top cable entry

    Top cable entry

    Neutral

    Bottom cable entry

    L1

    L1

    L2

    L3

    L2 L3 Neutral

    Cable ties

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    27Symmetra PX 96 and 160 kW 400 V Installation

    Dual mains installation.

    1. Remove the three single mains busbars.

    2. Route the cables through the top or

    bottom and connect the input cables to

    the mains and bypass terminals.

    3. In top cable systems, secure the cables to

    the cable tray using cable ties with a

    minimum loop tensile of 80 kg

    (supplied).

    Front of the PDU-XR

    Top cable entry

    L1

    Neutral

    Mains

    Bypass

    L1

    L2

    L3

    Neutral

    L2

    L3

    Cable ties

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    Symmetra PX 96 and 160 kW 400 V Installation28

    Front of the PDU-XR

    L1

    Neutral

    Mains

    Bypass

    L1

    L2

    L3

    Neutral

    L2

    L3

    Bottom cable entry

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    29Symmetra PX 96 and 160 kW 400 V Installation

    Connect the subfeed breakers

    Each subfeed breaker is rated for a maximum of 160 A.

    Caution:Ensure clockwise phase rotation and neutral location of the power terminal bolt.

    The breaker terminals accept up to 70 mm cables. The required torque value is 7 Nm.

    1. Re-install the three blanking panels.

    2. Connect the cables to the subfeed breakers (cables

    are not supplied).

    3. Re-install the cable channel.

    Front of the PDU-XR

    Front of the PDU-XR

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    Symmetra PX 96 and 160 kW 400 V Installation30

    Install the power distribution module

    1. Remove the left top

    plate.

    2. Open the latch on

    the front of the

    power distribution

    module

    3. Route the cable

    on the power

    distribution

    module throughthe top of the

    enclosure.

    4. Slide the power

    distribution

    module into

    place.

    5. Secure the latch

    to lock the

    module.

    Front of the PDU-XR

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    31Symmetra PX 96 and 160 kW 400 V Installation

    Input and Output Cables in Installations withoutPDU-XR

    Prepare for cables

    Top cable entry in the back without conduits.

    Top cable entry in the back with conduits.

    Bottom cable entry in the back without conduits.

    1. Remove the brush slot plate and the solid plate. 2. Re-install the brush slot plate.

    1. Remove the brush slot plate and the solid plate. 2. Drill as many holes as necessary in the solid plate

    and install the conduits. Re-install the plate.

    1. Remove the grounding cable.

    2. Remove the screws in front of the bottom plate.

    3. Lift the plate to remove it.

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    Symmetra PX 96 and 160 kW 400 V Installation32

    Bottom cable entry in the back, with conduits.

    Connect the cables in the UPS

    APC recommends using a 45 cable lug. If you use straight cable lugs,

    install a busbar safety bracket between each busbar and cable lug to ensure

    a safe measure of separation. The brackets are provided with the UPS.

    Note:Do not remove the 12 pcs M10 nylon hex bolts from the busbars. Mount the cables in

    the open holes.

    Note:The M10 bolts, washers, and cable ties are supplied in the UPS accessory kit.

    1. Remove the grounding cable.

    2. Remove the screws in front of the bottom plate.

    3. Lift the plate to remove it.

    4. Drill holes in the plate and install the conduits.

    5. Re-install the plate with the conduits installed.

    6. Re-install the screws in front of the plate

    7. Re-install the grounding cable.

    Safety

    bracket45

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    33Symmetra PX 96 and 160 kW 400 V Installation

    Dual mains installationtop or bottom cable entry

    Caution:Ensure clockwise phase rotation and neutral location. The power terminal bolt

    diameter is 10 mm. The required torque value is 26 Nm.

    1. Route the cables through top or bottom of the enclosure, and mount the cables to the busbarsaccording to the labels.

    2. Connect the PE cable in the UPS according to the symbol on the grounding rail.

    Neutral

    Mains L2

    Mains L1

    Mains L3

    Neutral

    Bypass L2

    Bypass L1

    Bypass L3

    Mains

    Bypass

    Back of the UPS

    Output

    Neutral

    Output L2

    Output L1

    Output L3

    PE

    PE

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    Symmetra PX 96 and 160 kW 400 V Installation34

    Single mains installationtop or bottom cable entry

    Note:The neutral from AC mains input and AC bypass input is hardwired internally in the

    UPS. Therefore, it is not necessary to install a jumper between the two neutral connections in

    single mains installations.

    Caution:Ensure clockwise phase rotation and neutral location. The power terminal bolt

    diameter is 10 mm. The required torque value is 26 Nm.

    1. Run the cables through top or bottom of the enclosure and mount the cables to the busbars

    according to the labels.

    2. Connect the PE cable in the UPS according to the symbol on the grounding rail.

    3. Install the three cables (0W3617) included with the unit.

    Neutral

    Mains L2Mains L1

    Mains L3

    Neutral

    Bypass L2Bypass L1

    Bypass L3

    Mains

    Back of the UPS

    Output

    PE

    PE

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    35Symmetra PX 96 and 160 kW 400 V Installation

    SpecificationsAll below values are based on 96 kW and 160 kW maximum configurations. If the cables and current

    protection are configured for a 96 kW system, only six power modules must be installed in the system.

    To upgrade to a 160 kW system, a redimensioning of cables and current protections is required.

    Caution:All electrical power and power control wiring must be installed by a qualified

    electrician, and must comply with local and national regulations for maximum power rating.

    Note:Required mains supply is L1, L2, L3, N, and PE. Contact APC for information about

    other configurations. Ensure a clockwise voltage phase rotation (L1, L2, L3or RST). Copper

    wiring must be used for input/output wiring.

    Note:Input and output neutral wires must be rated for 173% of phase load if feeding switch

    mode power supply loads without input power factor corrections.

    96 kW 160 kW

    Input 380 V 400 V 415 V 380 V 400 V 415 V

    Nominal input current (A) 155 146 142 256 243 234

    Maximum input current (continuous, at 340 V mains voltage) (A) 175 175 175 290 290 290

    Maximum bypass current (continuous, at nominal load) (A) 147 139 134 243 231 223

    Input frequency (Hz) 50/60

    Maximum short circuit withstand level (kA) 30 30 30 30 30 30

    Mains upstream current protection 200A gl type fuse 315 A gL type fuse

    Bypass upstream current protection 160 A gL type fuse 250 A gL type fuse

    96 kW 160 kW

    Output 380 V 400 V 415 V 380 V 400 V 415 V

    Nominal output current (A) 147 139 134 243 231 223

    Neutral output current (with 100% switch mode load) (A) 255 240 232 421 400 386

    Maximum overload current (in bypass at 125% overload) (A) 184 174 167 304 289 279

    Output frequency (on line, in bypass) Synchronized to Input

    Output frequency (on battery) (Hz) 50/60

    Output current protection (A)

    160 A gL type fuse or a

    160 A 3-pole AC circuitbreaker

    250 A gL type fuse or a

    250 A 3-pole AC circuitbreaker

    Battery

    Nom voltage (V) 2 x 192

    DC voltage rating of the battery supply breaker (VDC) 250

    Maximum available battery supply fault current (kA) 10

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    Symmetra PX 96 and 160 kW 400 V Installation36

    Full load heat loss at nominal mains

    96 kW: 5,2 kW

    160 kW: 8,42 kW

    Warning: This is a Class A UPS product. In a domestic environment, this product may cause

    radio interference, in which case, the user may be required to take additional measures.

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    37Symmetra PX 96 and 160 kW 400 V Installation

    Post-Installation Checklist

    If XR Battery Enclosure are installed, make sure that all DC breakers are in the OFF position.

    Check that the power wiring is properly torqued:UPS = 230 lbf in/26 Nm, PDU-XR = 550 lbf in/62 Nm,

    and XR Battery Enclosure = 274 lbf in/31 Nm.

    Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection is present.

    Leave a wiring diagram on site for service personnel.

    Re-install all wiring access panels on the UPS.

    Re-mount the doors on all enclosures and connect the ground cables between the front doors and the

    frames.

    For any optional equipment, refer to product-specific manuals.

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    APC Worldwide Customer Support

    Customer support for this or any other APC product is available at no charge in any of the following ways:

    Visit the APC Web site to access documents in the APC Knowledge Base and to submit customersupport requests.

    www.apc.com(Corporate Headquarters)

    Connect to localized APC Web sites for specific countries, each of which provides customer support

    information.

    www.apc.com/support/

    Global support searching APC Knowledge Base and using e-support.

    Contact the APCCustomer Support Center by telephone or e-mail.

    Local, country-specific centers: go to www.apc.com/support/contactfor contact information.

    For information on how to obtain local customer support, contact the APC representative or other distributors

    from whom you purchased your APC product.

    Entire contents copyright 2009 American Power Conversion Corporation. All rights reserved. Reproduction

    in whole or in part without permission is prohibited. APC, the APC logo, and Symmetra are trademarks of

    American Power Conversion Corporation. All other trademarks, product names, and corporate names are the

    property of their respective owners and are used for informational purposes only.

    http://www.apc.com/http://www.apcc.com/supporthttp://www.apc.com/support/contacthttp://www.apc.com/support/contacthttp://www.apcc.com/supporthttp://www.apc.com/

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