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INTERNALCOMBUSTIONENGINES
Theautomobileenginewillcome,andthenIwillconsidermylife'sworkcomplete.- RudolfDiesel
Dr.Rohit SinghLather
ICENGINESARECYCLICDEVICESTOSATISFYHUMANNEEDS
Comfort!Power to do more work efficiently!
2Introduction toICEngines- Dr.RohitSinghLather
COMMONAPPLICATIONSOFICENGINES
3Introduction toICEngines- Dr.RohitSinghLather
PASTTOPRESENT
4
SimpleGasEngine1800’s
PresentDayComplexElectronicallyControlledEngines
(CocktailofTechnologies)
Over100yearsofContinuousDevelopment
Introduction toICEngines- Dr.RohitSinghLather
HEATENGINE
• An engine which derives heat energy from the combustion of the fuel and converts part of this energy in to
mechanical work is known as heat engine
5
HEATENGINES
InternalCombustion ExternalCombustion
SIEngine CIEngine
OttoCycle DieselCycle
AdvantagesofI.C.EoverE.C.E
• Mechanicallysimpleandlowerweight/power ratio
• Don’tneedauxiliaryequipment, suchasboiler&condenser
• Canbestartedandstopped inashort time
• HigherThermalefficiency
• Lowinitialcost
Introduction toICEngines- Dr.RohitSinghLather
INTRODUCTION
• The purpose of internal combustion engines is the production of mechanical power from the chemical
energy contained in the fuel
• Fuelled by oil/gas and air mixture
6
• The internal combustion engine is an machine which converts LOW grade energy (Heat) to HIGH
grade energy (Work)
• Internal combustion engines convert reciprocatory motion to rotary motion
Introduction toICEngines- Dr.RohitSinghLather
WHATIS/ISNOTANI.C.ENGINE
IS
• Gasoline-fueled reciprocating pistonengine• Diesel-fueled reciprocating pistonengine• Gas turbine• Rocket
ISNOT
• Steampowerplant• Solarpowerplant• Nuclearpowerplant
7Introduction toICEngines- Dr.RohitSinghLather
1700s- STEAMENGINES(externalcombustionengines)
1859- OILDISCOVERED
1860 - LENOIRENGINE- Frenchgentleman, J.J.E.Lenoir,in1860,developed thefirstICengine forcommercialuse- Firstmarketableengine- Fueledbycoalgasandairmixture- Lenoirengine (h =5%)
1861 -OTTObuilthisfirstgasengine1867 - OTTOINPARTNERSHIPWITHEUGENLANGEN,
- ImprovedthedesignandwonagoldmedalattheParisExposition- Produced famous“Silent”engine,nowcalledthe“OttoCycle”
HISTORY OFICENGINES
• Power:2hp @160rpm;Weight:1250pounds• Comp.ratio=4(knocklimited),14%efficiency(theory38%)• TodayCR=9(stillknocklimited),30%efficiency(theory55%)
1867 - OTTO- LANGENENGINE(η =11%,90RPMmax.)
1876 - OTTOFOURSTROKE“SPARKIGNITION”ENGINE- Premixed-charge,4-strokeengine– Otto- 1st PracticalICE
1880s - Two stroke engine1892 - Diesel four stroke “compression ignition”engine1897 - Non-premixed-charge engine - Diesel - Higher efficiency due to
Higher compression ratio (no knock problem)No throttling loss - use fuel/air ratio to control power
1901 - “2nd Industrial Revolution”will be fueled by oil
1921 - Tetraethyl lead anti-knock additivediscovered at GeneralMotors
- Enabled higher compression ratio (thusmore power, better efficiency) in Otto-type engines
1952 - A.J.Haagen-Smit,CaltechNO+UHC+O2 +sunlight= NO2 +O3
(fromexhaust)(brown)(irritating)(UHC=unburnedhydrocarbons)
1957 - Wenkel “rotary”engine
1960s - Emissionsregulations• Initialstop-gapmeasures- leanmixture,EGR,retardspark• Poorperformance&fueleconomy
10Introduction toICEngines- Dr.RohitSinghLather
1973&1979- Theenergycrises
1975- Catalyticconverters, unleadedfuel
- More“aromatics”(e.g.,benzene)ingasoline- highoctanebutcarcinogenic,soot-producing
1980s -Microcomputercontrolofengines
• Tailoroperationforbestemissions,efficiency
1990s - Reformulatedgasoline• Reducedneedforaromatics,cleaner(?)• Highercost,lowerkilometerperliter• ThenwefoundthatMethyltertiarybutylether(MTBE)pollutesgroundwater!• Alternative“oxygenated”fueladditive- ethanol- veryattractive
2000’s - hybrid vehicles• Use small gasoline engine operating at maximum power (most efficient way to operate) or turned off if notneeded
• Use generator/batteries/motors tomake/store/use surplus power fromgasoline engine• More efficient, butmuch more equipment on board - not clear if fuel savings justify extra cost• Plug-in hybrid: half-waybetween conventional hybridand electric vehicle
11Introduction toICEngines- Dr.RohitSinghLather
LARGESTINTERNALCOMBUSTIONENGINE• Wartsila-Sulzer RTA96-C turbocharged two-stroke diesel, built in Finland, used in container ships• Also one of the most efficient IC engines: 51%
12Introduction toICEngines- Dr.RohitSinghLather
14CYLINDERDIESELENGINE(80MW)
13
Max.Power81,221kW(108,920hp)@102rpmMax.Torque7,603,850Nm@102RPM
Weight:2300tonsLength:89feetHeight:44feet
Introduction toICEngines- Dr.RohitSinghLather
14Introduction toICEngines- Dr.RohitSinghLather
MOSTPOWERFULINTERNALCOMBUSTIONENGINE• Space Shuttle Solid Rocket Boosters are themost powerful
(≈42millionhorsepower;notshaftpowerbutkineticenergyofexhauststream)
15Introduction toICEngines- Dr.RohitSinghLather
MOSTPOWERFULINTERNALCOMBUSTIONENGINE• Most powerful shaft-power engine:Siemens SGT5-8000H
16
Stationarygasturbine (340MW=456,000HP)usedforelectricalpowergeneration
Introduction toICEngines- Dr.RohitSinghLather
WORLDSSMALLESTICENGINE
• Produced by engineers at theUniversity of Birmingham
• World’s smallest petrol engine that is tiny enough to power a watch
• The mini-combustion engine can run for two years on a single dose of a light
fuel
• Produces 700 times more energy than a conventional battery despite having
a size less than a centimeter long
• If the technology matures, it could be used to power laptops and mobile
phones formonths
17Introduction toICEngines- Dr.RohitSinghLather
PARTSOFANICENGINECOMMONTOSIANDCI
18
Crankcase
Piston
WaterJacket
CoolingWater
CylinderHead
ExhaustValve
ValveSpring
Crankshaft
Connecting rod
Cylinderblock
Combustion chamber
Cam
IntakeValve
IntakeManifold ExhaustManifold
Introduction toICEngines- Dr.RohitSinghLather
19Introduction toICEngines- Dr.RohitSinghLather
20
SparkPlug Injector
PortInjection DirectInjection
COMMONLY USED FUEL INDUCTION TECHNIQUES FOR GASOLINE AND DIESEL ENGINES
Introduction toICEngines- Dr.RohitSinghLather
GEOMETRYOFANICENGINE
Displacement Volume Volume displaced by the piston as it
travels through one stroke
21
LDdV 4
2π=
zLDdV .4
2π=
Top Dead Center
Bottom Dead CenterEngine displacement volume Displacement volume multiplied by no.
of cylinders (z)
Bore (B)Diameter of the cylinder
Stroke (L) Movement distance of the piston from one extreme position to the other: TDC to BDC or BDC to TDC
Clearance volumeMinimum Volume in the combustion
chamber with piston at TDC
Introduction toICEngines- Dr.RohitSinghLather
22
Compression Ratio (rc): The ratio between the volume
of the cylinder, when the piston is at the bottom of its
stroke (BDC), and the volume when the piston is at the
top of its stroke (TDC). This volume is called
“clearance volume” (Vc):
cVdV
cVcVdVcr +=
+= 1
Typical values of the compression ratio are:
- SI Engines: 8 – 12 - CI Engines: 16 – 22
Introduction toICEngines- Dr.RohitSinghLather
CLASSIFICATIONOFINTERNALCOMBUSTIONENGINES
23Introduction toICEngines- Dr.RohitSinghLather
ICEngineClassificationTree
24
ICENGINES
FourStroke
SIEngine CIEngine
Gasoline Gas
TwoStroke
MultiFuel DividedChamber
Carbureted Injection PreChamber SwirlChamber
Battery Magneto
WaterCooled AirCooled
Steady NonSteady
Premixed NonPremixed
GasTurbine RocketRamjet
Turboshaft TurbojetTurbojet
SolidFuel LiquidFuel
Introduction toICEngines- Dr.RohitSinghLather
MAINCLASSIFICATIONCRITERION
FuelType(Gasoline/Diesel)
Fueldelivery(Port/Direct)
IgnitionType(Spark/Compression)
CamshaftType(DOHC/SOHC)
ConstructionType(Inline/V)
CoolingType(Air/Water)
Application(Car/Bus/Genset)
OperatingCycle(Otto/Dual)
ChargePressure(Natural,Turbo)
GasExchange(2/4Stroke)
25Introduction toICEngines- Dr.RohitSinghLather
CLASSIFICATIONONBASISOFBASICDESIGN• Reciprocating
(a) Single Cylinder
26Introduction toICEngines- Dr.RohitSinghLather
MULTICYLINDERS
In-lineAllcylindersarearrangedlinearly
VCylindersareintwobanksinclinedatanangletoeachotherandwith
onecrank-shaft
Radial/Rotarytheradialengineisanenginewithmorethantwocylindersineachrowequally
spacedaround thecrankshaft
OpposedCylinderBankslocatedinthesameplaneonopposite sidesofthecrank- shaft
OpposedPistonWhenasinglecylinderhousestwopistons,eachofwhichdrivesaseparatecrankshaft
• Cylinders may be vertical or horizontal • Vertical engines needs smaller area• When area is available horizontal engines may
be used
27Introduction toICEngines- Dr.RohitSinghLather
ROTARYENGINES:WANKELENGINE
SingleRotor Multi- Rotor
28Introduction toICEngines- Dr.RohitSinghLather
RECIPROCATINGROTARYENGINES• A rotary engine is characterized by a fixed crankshaft and cylinders that rotate• The propeller is attached to the spinningcrankcase• A fuel meteringcarburetor is attached to the hollow fixed crankshaft- Air, fuel and castor oil (for lubrication), are drawn into the crankcase then pass through the intake pipes to the cylinders- The exhaust is timed to exit at the bottom of the engine to minimize interference with the pilot
• This arrangement was common in World War I, when modern high-strength, heat resistant, steels were notcommonly available
• Coolingwas accomplished byhaving the cylinders spin• Always odd number of cylinders• Completely different from theWankel Rotary Engines
29
Fixed Crankshaft
(viewed from the side)
AircraftNose
RotatingCylinders
Introduction toICEngines- Dr.RohitSinghLather
MECHANICALARRANGEMENT– RADIAL/ROTARYENGINES
Cylinders Crankcase
Valve Gear
Valve Pushrod
Spark Plug
Propeller Mount Bolts
30Introduction toICEngines- Dr.RohitSinghLather
GASTURBINEENGINES
• Thegasturbinegroupneedsacompressors,itsweightissmallerthanreciprocatingI.C.E.ofthesamepower,its
efficiencyislower,thefuelrelativelycheap,anditissuitableforaircraft
31
CombustionChamber
Compressor
FuelIn
Turbine
AtmosphericAir ExhaustGases
ShaftOutput=WnetWCompresssor
Introduction toICEngines- Dr.RohitSinghLather
• Gas turbine engines are, theoretically, extremely simple. Theyhave three parts:- Compressor - Compresses the incoming air to high pressure- Combustion area - Burns the fuel and produces high-pressure, high-velocity gas- Turbine - Extracts the energy from the high-pressure, high-velocity gas flowing from the combustion chamber
Compressor Combustion Turbine
32Introduction toICEngines- Dr.RohitSinghLather
WANKELROTARYPISTONENGINE
33
• Rotary engine is a substitute for the reciprocating I.C.E. Wankel engine has a three lobe rotor which is
driven eccentrically in a casing in such a way that there are three separate volumes trapped between the
rotor and the casing
• These volumes perform induction, compression, combustion, expansion and exhaust process in
sequence
Rotary Engine
Introduction toICEngines- Dr.RohitSinghLather
34
• Uses non-cylindrical combustion chamber.• Provides one complete cycle per engine revolution without “short circuit” flow of 2-strokes (but still
need some oil injected at the rotor apexes)• Simpler, fewer moving parts, higher RPM possible• Very fuel-flexible - can incorporate catalyst in combustion chamber since fresh gas is moved into
chamber rather than being continually exposed to it (as in piston engine) - same design can usegasoline, Diesel, methanol, etc.
• Very difficult to seal both vertices and flat sides of rotor• Seal longevity a problem• Large surface area to volume ratio means more heat losses
Advantages:Drawbacks:• HigherpoweroutputIncreasedwearofrubbingparts• NoreciprocatingmassHigherfuelconsumption• SimplerandlighterconstructionRequirementforbettermaterials
Introduction toICEngines- Dr.RohitSinghLather
Inlet Port
Exhaust Port
Casing
Spark Plug
Output Shaft
Rotating Triangular
‘Piston’
Fixed (non-rotating) Pinion
This motion drives the rotating crankshaft
Which in turn drives the output shaft
The piston rotates around the fixed pinion
Shape of the piston and the casing also make the piston
move up and down by a small amount as well
Rotating ‘Crankshaft’
Points of contact marked in yellow
35Introduction toICEngines- Dr.RohitSinghLather
Chamber A
Chamber C
Inlet Port
Exhaust Port
Chamber B
WankelEngine– EngineCycle
36Introduction toICEngines- Dr.RohitSinghLather
ENGINECONFIGURATION
• After the type and size of engine have been determined, the number and disposition of the cylinders must be
decided.
• The main constraints influencing the number and dispositionof the cylinders are as follows:
1. The number of cylinders needed to produce a steadyoutput
2. Theminimum swept volume for efficient combustion
3. The number and disposition of cylinders for satisfactory balancing
4. The number of cylinders needed for an acceptable variation in the torque output
37Introduction toICEngines- Dr.RohitSinghLather
WORKINGCYCLE(STROKES)1.FourStrokeCycle:(a)NaturallyAspirated:Admissionofchargeatnearatmosphericpressure
(b)Supercharged/Turbocharged:Admissionofchargeatapressureaboveatmospheric
2.TwoStrokeCycle:(a)CrankcaseScavenged(b)UniflowScavenged
(i)Inletvalve/ExhaustPort(ii)InletPort/ExhaustValve(iii)InletandExhaustValveMaybeNaturallyAspirated/Turbocharged
38Introduction toICEngines- Dr.RohitSinghLather
FUELUSED
39
• Volatileliquidfuels:Petrol,Alcohol,benzene- Fuel/Airmixtureisusuallyignitedbyaspark- Sparkignition
• Viscousliquidfuels:Fueloil,Heavyandlightdieseloil,Gas-oil,Bio-fuels
- Usuallycombustionoffueltakesplaceduetoitscontactwithhightemperaturecompressedair(self- ignition)
- Compressionignition
LIQUIDFUELS
• LiquidPetroleumGas(LPG)
• Naturalgas(NG)
• Towngas
• BlastFurnacegas
- Ignitionusuallybyaspark
GASEOUSFUELS
• DUALFUELENGINESareoperatedwithtwotypesoffuels,eitherseparatelyormixedtogether
• Multi-fuelenginescouldbeoperatedbyamixtureofmorethantwofuels,gaseous;suchas:Hydrogen,methane,L.P.G.etc.,
combinedwithoneormoreofliquid fuels, suchasalcohol,ethers,esters,gasoline,dieseletc...
Introduction toICEngines- Dr.RohitSinghLather
GENERALFOURSTROKECYCLE
40
PowerorExpansionStroke(TDCtoBDC)
ExhaustStroke(BDCtoTDC)
CompressionStroke(BDCtoTDC)
IntakeorInductionStroke(TDCtoBDC)
Introduction toICEngines- Dr.RohitSinghLather
1st Stroke - INTAKE stroke - 180° CAAir– FuelMixture/OnlyAirenterintothecylinder
IntakeValveOpen
2nd Stroke - Compression stroke - 360° CAAir- Fuel/AirgetscompressedInlet&ExhaustValveClosed
3rd Stroke = Power stroke = 540° CASpark/Fuelissupplied;Combustionstarts;Gasesexpandmovingthepistondownwards
IntakeandExhaustValvesareclosed
4th Stroke - Exhaust stroke - 720° CAExhaustgasesexitthroughexhaustvalve
ExhaustValveOpen
Top Dead Centre (TDC)
Bottom Dead Centre (BDC)
41Introduction toICEngines- Dr.RohitSinghLather
FOURSTROKESICYCLE
42
Intake or Induction Stroke(TDC to BDC)
Compression Stroke (BDC to TDC)
Piston moves into the cylindercompressing the fuel-air mixture / only air to high
density, pressure and temperature
At the end of the compression an electric spark ignites the mixture starting the combustion process and converting air and fuel into extremely hot burned gas
Fuel-air mixture is drawn into the
cylinder
Introduction toICEngines- Dr.RohitSinghLather
43
Power or Expansion Stroke (TDC to BDC)
Exhaust Stroke (BDC to TDC)
During this stroke the mixture burns rapidly, expanding gases drive
piston downwards
During this stroke the exhaust gases are expelled
from the cylinder ready for the next induction
stroke. In this stroke piston will move from BDC
to TDC
Introduction toICEngines- Dr.RohitSinghLather
FEATURESOF4STROKESIENGINES
• Most common type of IC engine
• Simple, easy to manufacture, inexpensive materials
• Good power/weight ratio
• Excellent flexibility - works reasonably well over a wide range of engine speeds and loads
• Rapid response to changing speed/load demand
• “Acceptable” emissions
• Weaknesses
• Fuel economy (compared to Diesel, due lower compression ratio & throttling losses at part-load)
• Power/weight (compared to gas turbine)
44Introduction toICEngines- Dr.RohitSinghLather
FOURSTROKECI
45
PowerorExpansionStroke(TDCtoBDC)
ExhaustStroke(BDCtoTDC)
CompressionStroke(BDCtoTDC)
IntakeorInductionStroke(TDCtoBDC)
Introduction toICEngines- Dr.RohitSinghLather
FOURSTROKECI
46
Intake or Induction Stroke(TDC to BDC)
Compression Stroke (BDC to TDC)
Piston moves into the cylinder, compressing the only air to high density, pressure and temperature
At the end of the compression fuel is injected at high pressure, starting the combustion process and
converting air and fuel into extremely hot burned gas. Only air is drawn into the cylinder
Introduction toICEngines- Dr.RohitSinghLather
FOURSTROKECI
47
Power or Expansion Stroke (TDC to BDC)
During this stroke the mixture burns rapidly, expanding gases drive
piston downwards
Exhaust Stroke (BDC to TDC)
During this stroke the exhaust gases are expelled
from the cylinder ready for the next induction
stroke. In this stroke piston will move from BDC
to TDC
Introduction toICEngines- Dr.RohitSinghLather
TWO-STROKECYCLE• The two-stroke cycle of an internal combustion engine differs from the more common four-stroke cycle
by completing the same four operations (intake, compression, power, exhaust) in only two strokes (linearmovements of the piston) rather than four
• There is a power stroke per piston for every engine revolution, instead of every second revolution• Two-stroke engines can be arranged to start and run in either direction
PoppetIntakeValve
Crankcase
ExhaustPort
TransferPort
Compression causes combustionPiston pushed down forces
fuel/air mixture into cylinder
48
Pistonrisingpullsfuel/airmixtureintocrankcase
Introduction toICEngines- Dr.RohitSinghLather
49
PowerCompression
Piston rises, driven by flywheel
momentum
compresses the fuel mixture
(At the same time, another intake stroke is happening
beneath the piston)
At the top of the stroke the spark plug ignites
the fuel mixture
The burning fuel expands, driving the piston downward,
to complete the cycle
Introduction toICEngines- Dr.RohitSinghLather
SHORTCIRCUITINGOFFUELIN2STROKEENGINES
50
• Air and fuel mixture move out from the exhaust port when it is open• This happens due to overlapping of the inlet and exhaust ports
Introduction toICEngines- Dr.RohitSinghLather
• Transfer/Exhaust: Toward the end of the stroke, the piston exposes the transfer port, allowing thecompressed fuel/air mixture in the crankcase to escape around the piston into the main cylinder- This expels the exhaust gasses out the exhaust port, usually located on the opposite side of the
cylinder. Unfortunately, some of the fresh fuel mixture is usually expelled as well
51
the piston exposes the transfer port Piston moving downwards
towards the BDC,near the end of the stroke
crankcase
cylinder exhaust gasses out the exhaust port
Introduction toICEngines- Dr.RohitSinghLather
MECHANICALLAYOUTOFATYPICAL2STROKEMOTORCYCLEENGINE
52
CoolingFins
Introduction toICEngines- Dr.RohitSinghLather
ATYPICALDIESEL2STROKEENGINE
• Used in large engines, e.g. locomotives
– Air comes in directly through intake ports, not via crankcase
– Must be turbocharged or supercharged to provide pressure to
force air into cylinder
– Rather than ports - not necessary to have intake & exhaust paths
open at same time
– Only air, not fuel/air mixture enters through intake ports, “short
circuit” of intake gas out to exhaust is not a problem
– 2-stroke diesels have far fewer environmental problems than 2-
stroke gasoline engines
53
Nooilmixedwithair- crankcaselubricationlike4-stroke
Exhaustvalves
Introduction toICEngines- Dr.RohitSinghLather
4- STROKEVS2- STROKEADVANTAGESAdvantages4- StrokeEngine
üHigh Volumetric Efficiency over a wide engine speedrange
üLow Sensitivity to Pressure Losses in the exhaustsystem
üEffective Control of the Charging Efficiency troughappropriate valve timingand intake systemdesign
Advantages 2– StrokeEngineüVerySimpleandCheapenginedesignüLowWeightüLowManufacturingCostüBetterTorsionalForcesPatternü2-stroke engines may not have valves, whichsimplifies their construction and lowers theirweight.
üFire once every revolution, while 4-stroke enginesfire once every other revolution. This gives two-stroke engines a significant power boost.
54Introduction toICEngines- Dr.RohitSinghLather
4- STROKEVS2- STROKEDISADVANTAGES
Disadvantages4-StrokeEngine
üHighComplexityoftheValveControl
üReducedPowerDensitybecausetheworkisgeneratedonlyeverysecondshaftrotation
Disadvantages2-StrokeEngine
üHigherfuelconsumption
üHigherHCemissions(Poorscavenging)
üLowerMeanEffectivePressure(PoorVolumetricEfficiency)
üHigherThermalLoad
(Nogasexchangestroke)
üPooridle(Highresidualgaspercentageintothecylinder)
• More pollution because of 30% of the fuel is wasted.
• Less efficiency comparedwith four stroke engine.
• Requires special two stroke oil ("premix")
55Introduction toICEngines- Dr.RohitSinghLather
VALVE/PORTDESIGN1. PoppetValve2. RotaryValve3. ReedValve4. PistonControlledPorting
• ValveLocation1. TheT-head2. TheL-head3. TheF-head4. TheI-head:(i)OverHeadValve(OHV)
(ii)OverHeadCam(OHC)
56Introduction toICEngines- Dr.RohitSinghLather
DIFFERENTTYPESOFVALVELOCATION
57
LHeadSIEnginesOnly
IHeadSI&CIEnginesCurrentPractice
FHeadSIPromising
THeadObsolete
Introduction toICEngines- Dr.RohitSinghLather
OVERHEADVALVEARRANGEMENT
58
SingleOverHeadCamshaft(SOHC)
DoubleOverHeadCamshaft(DOHC)
Introduction toICEngines- Dr.RohitSinghLather
VALVEOPERATION
59Introduction toICEngines- Dr.RohitSinghLather
OVERHEADCAMVS.OVERHEADVALVE
60Introduction toICEngines- Dr.RohitSinghLather
VALVETIMINGDIAGRAM
61
GeneralValveTimingDiagram
Introduction toICEngines- Dr.RohitSinghLather
VALVETIMINGDIAGRAMOFFOURSTROKEENGINES
62Introduction toICEngines- Dr.RohitSinghLather
UNDERSTANDINGVALVEOVERLAP
63
PowerStroke ExhaustStroke IntakeStroke CompressionStroke00 1800 3600 5400 7200
BothValveOpen
ExhaustValveStartstoOpen
IntakeValveCloses
Thedurationofcrankangleinwhichbothinletandexhaustvalveremainsopeniscalledasvalveoverlap
Itoccursattheendofexhauststrokewhenthepiston isabouttoreachTDCandcontinues forafewdegreeofcrankangleafter TDC
ExhaustGasesOut
Introduction toICEngines- Dr.RohitSinghLather
64Introduction toICEngines- Dr.RohitSinghLather
• Exhaust Blowdown : Late in the power stroke, the exhaust valve is opened and exhaust blowdown occurs
• Pressure and temperature in the cylinder are still high relative to the surroundings at this point, and a pressure
differential is created through the exhaust systemwhich is open to atmospheric pressure
- This pressure differential causes much of the hot exhaust gas to be pushed out of the cylinder and through the
exhaust systemwhen thepiston is near BDC
- This exhaust gas carries away a high amount of enthalpy,which lowers the cycle thermal efficiency
- Opening the exhaust valve before BDC reduces the work obtained but is required because of the finite time
needed for exhaust blowdown
EXHAUSTBLOWDOWN
65Introduction toICEngines- Dr.RohitSinghLather
FIRINGORDER
• Every engine cylindermust fire once in every cycle
• The order in which various cylinders of a multi cylinder engine fire is called the firing order
- For a four-stroke four- cylinder engine the ignition systemmust fire for every 180 degrees of crank rotation
- For a six- cylinder engine the time available is only 120 degrees of crank rotation.
• The number of possibilities of firingorder depends upon thenumber of cylinders and throwsof the crankshaft
• It is desirable to have the power impulses equally spaced and from the point of view of balancing this has led to
certain conventional arrangements of crankshaft throws
66Introduction toICEngines- Dr.RohitSinghLather
• Factors to be considered before deciding the optimum firing order of an engine- Engine vibrations- Engine coolingand- Development of back pressure
67
4
3
2
1
4
3
2
1
4
3
2
1
WithoutFiringOrder WithFiringOrder1 WithFiringOrder2
Introduction toICEngines- Dr.RohitSinghLather
GENERALFIRINGORDER• 4-Cylinder engines: 1-3-4-2 (commonly used); 1-2-4-3• 6-Cylinder engine : 1-5-3-6-2-4 (commonly used);1-5-4-6-2-3;1-2-4-6-5-3; 1-2-3-6-5-4.• 3 Cylinder engine: 1-3-2• 8 Cylinder in-line engine: 1-6-2-5-8-3-7-4• 8 Cylinder V engine: 1-5-4-8-6-3-7-2; 1-8-4-3-6-5-7-2; 1-6-2-5-8-3-7-4; 1-8-7-3-6-5-4-2; 1-5-4-2-6-3-7-8.
Note: Cylinder No. 1 is taken from front of the in-line engines whereas in V shape front cylinder on right side-bank is consideredcylinder No.1 for fixing H.T. leads according to engine firing order.
68Introduction toICEngines- Dr.RohitSinghLather
69
ba
1
2 3
4
1 4
2 3
EFFECTOFFIRINGORDERONENGINEVIBRATIONSFire cylinder 1- A pressure p, generated in the cylinder number 1 will give rise to the forces shown in the figure
{pA x[b/(a+b)]} {pA x[a/(a+b)]}
BearingsA BearingsB
LoadonA>B
Fire cylinder 2 – Imbalance in load on the two bearingswould lead to imbalance and sever engine vibration
Fire cylinder 3 - after cylinder number 1, the loadmay be more or less evenly distributed
Introduction toICEngines- Dr.RohitSinghLather
• When the first cylinder is fired its temperature increases.
• If the next cylinder that fires is number 2, the portion of the engine between the cylinder number 1 and 2
gets overheated.
• If then the third cylinder is fired, overheating is shifted to the portion between the cylinders 2 and 4.
• The task of the cooling system becomes very difficult because it is then, required to cool more at one
place than at other places and this imposes great strain on the cooling system. If the third cylinder is fired
after the first the overheating problem can be controlled to a greater extent.
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EFFECTOFFIRINGORDERONENGINECOOLING
Introduction toICEngines- Dr.RohitSinghLather
• After firing the first cylinder, exhaust gases flow out to the exhaust pipe.
• If the next cylinder fired is the cylinder number 2, we find that before the gases exhausted by the first
cylinder go out of the exhaust pipe the gases exhausted from the second cylinder try to overtake them.
• This would require that the exhaust pipe be made bigger. Otherwise the back pressure in it would
increase and the possibility of back flow would arise.
• If instead of firing cylinder number 2, cylinder number 3 is fired. then by the time the gases exhausted by
the cylinder 3 come into the exhaust pipe, the gases from cylinder 1 would have sufficient time to travel
the distance between cylinder 1 and cylinder 3 and thus, the development of a high back pressure is
avoided.
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EFFECTOFFIRINGORDERONFLOWOFEXHAUSTGASES
Introduction toICEngines- Dr.RohitSinghLather
• With the analogy of human metabolism one can explain combustion of engine:
- Human metabolism = Oxidization of food converts chemical energy into Mechanical energy
- Food = Fuel
- Oxygen = Air
- Optimum air fuel ratio leads = Balanced diet leadsto optimum engine performance to healthy human life
- Cooling of engine via water, air or = Human body maintains its temperature byany coolant to maintain its temperature perspiration, sweating
HUMAN ANALOGY
72Introduction toICEngines- Dr.RohitSinghLather
ASSIGNMENT
73Introduction toICEngines- Dr.RohitSinghLather