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International CCS Conference - Norcem

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International CCS Conference Langesund May 20-21 st 2015 Knut Rutlin HESQ-Manager Yara Porsgrunn
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Page 1: International CCS Conference - Norcem

International CCS Conference Langesund May 20-21st 2015 Knut Rutlin HESQ-Manager Yara Porsgrunn

Page 2: International CCS Conference - Norcem

Key Numbers

Revenues and other income (2014)

NOK 95.3 Billion

Number of employees > 12 000 Operations in more than 50 countries Sales to about 150 countries

26.3 million tons Crop nutrients

6.6 million tons Industrial products

1.8 million tons Environmental solutions

Page 3: International CCS Conference - Norcem

The World Must Feed 9 Billion People by 2050

The challenge is to do so without consuming more resources

• Arable land

• Fresh water

• CO2 generated per output unit

5,5

6,5

7,5

8,5

9,5

1800

2000

2200

2400

2600

2800

2000 2015 2030 2050

Arable land in m2 per person (left axis) World Population in billions (right axis)

Arable land

World Population

Source: UN Medium variant scenario. FAO (2003): World Agriculture: Towards 2015/2030.

Page 4: International CCS Conference - Norcem

Yara Porsgrunn

CN plant NPK plants (NPK 3 & 4)

Solid RM unloading

Bulk storage NPK & CN-G

Ammonia plant

Nitric acid plants

CO2-terminal

Liq CO2

Page 5: International CCS Conference - Norcem

LPG (propane/butane miks)

Ammonia plant NII

Ethane

Light fuel gas (LFG)

CO- gas from Eramet

Ammonia Stack

Fullgjødselfabrikker NPK 2, 3 og 4

Kalksalpeterfabrikk, KS

a b

c d

Steam

Main emissions points, CO2

C1 A1 A2 C2

Captured CO2

a,b,c and d = The different feed/fuel stock A1 = Stack in water wash in NII A2 = Fuel gas stack in NII C1+C2 = Captured CO2 in NII

Page 6: International CCS Conference - Norcem

Estimated Figures 2015

Ktons/year Comments

Ammonia production 520

Total CO2-generation 1030

CO2 to fuel stack (A2) 330 Ca. 10 vol% CO2 in gas

CO2 to stack in water wash (A1) 280 Ca. 8 vol% CO2 in gas

CO2 captured (C1,2) 420 Ca. 96-98 vol% CO2

CO2-delivered as liq. (C1) 210 Ca. 50 % of captured CO2

Could be captured easily (C2) 210 With existing technology

Page 7: International CCS Conference - Norcem

Water wash towers(CO2-removal by use of water)

Page 8: International CCS Conference - Norcem

6 stage Compression and cooling

by water

CO2 Liquefaction Plants & Storage

C1=CO2 gas from ammonia plant

Purification filter and

drying

Cooling/ condensation by ammonia

inerts

CO2 liq. to storage vessels

Stripping

Cooling/ condensation

by water

CO2 liq. from storage vessels to boat or trucks

15 bar -25 ⁰C

~70 bar

CO2

Page 9: International CCS Conference - Norcem

Porsgrunn storage – cap. 3000 tons. Storage at 15 baro. – 25 C

Storage Tanks

Page 10: International CCS Conference - Norcem

Liquid CO2 is Shipped With Yara’s Dedicated Ships For Liquid CO2 Distribution…

Started in 1988

Management done by Larvik Shipping - Under DNV GL rules - Own maintenance program.

Page 11: International CCS Conference - Norcem

M/T”YARA GAS III”

Yara Porsgrunn 2014: Import : 3500 t - 4 vessels (1200-1800t/shipment) Export : 86900 t - 58 vessels

16bar - 26 ⁰C

Page 12: International CCS Conference - Norcem

…to CO2 Terminals Across Europe

Page 13: International CCS Conference - Norcem

Logistics Route pattern CO2 ships

Production

Porsgrunn

Fredericia

Sluiskil

Hamburg

Production

Terminals

Teesside

Purfleet

Montoir

Page 14: International CCS Conference - Norcem

Bringing Recovered CO2 to End Users

Fertilizer Production plant

Co-product CO2

Storage and transportation

Beverage Carbonation Chilling, Freezing Packing

Cold Chain Assurance Dry ice

CO2

Page 15: International CCS Conference - Norcem

Emissions of GHG to Air - Challenges Emission of climate gases from Yara Porsgrunn in CO2 - equivalents (kton last 12 months)

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015CO2 Fgj 10.3 10.7 6.2 7.1Laughing gas Fgj 181 179 129 97 98CO2 NII 714 640 565 679 847 673 686 562 671 608 640 624 675 546 512 533Laughing gas SS 1149 1115 1322 1241 1268 1409 1184 975 644 331 236 217 256 220 237 238

0

500

1000

1500

2000

2500

Page 16: International CCS Conference - Norcem

Conclusions • Yara Porsgrunn have reduced outlet of CO2-eqv with 1,2

Mt CO2/year with own developed catalyst technology. • 5 Mt of CO2 have transported since 1988 (27 years)

without any safety issues. • Yara Porsgrunn can capture 210 kt CO2/year with

proven/excising technology.

27/05/2015 16


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