26 April 2016

International ISO standardization seminar for the reliability technology and cost areaInternational ISO standardization seminar for the reliability technology and cost area

Statoil Business Centre, Stavanger – Norway

Offshore & Onshore reliability data (OREDA) collection –Snapshots from an OREDA JIP member company in Brazil

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Everton Nogueira Lima, M.Sc. – PETROBRASGuilherme da Silva Telles Naegeli, M.Sc. – PETROBRAS

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Introduction

Objective:

Development and Implementation ofa Reliability Databank for Petrobras

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• Present some highlights in the developmentand implementation of a reliability data bankfor the process equipment and productionsystems;

• Present the first results from data collectedfrom Downstream and Upstream areas;

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Development and Implementation ofa Reliability Databank for Petrobras

3Source: https://www.oreda.com

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ISO-14224 - Indústrias de petróleo e gás natural - Coleta e intercâmbio de dados de confiabilidade e manutenção para equipamentos

1. Overview

Source: ABNT NBR ISO 14224:2011 4

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2. Definition

Source: ABNT NBR ISO 14224:2011 5

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Exercise for Pre-Qualification for OREDA -2010

3. Pilot

Source: ABNT NBR ISO 14224:2011 6

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Exercise for Pre-Qualification for OREDA -2010

3. Pilot

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P-A P-B P-C Total Equip. Class

17 18 16 51 HE15 15 13 43 VE8 6 3 17 PU8 6 3 17 EM

21 20 41 VA

48 66 55 169

Upstream: August/2011 – April/2012

4. Data Collection – Phase X

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Upstream: Analysis of Water Injection Pumps and its Electrical Motors.

Failure modes: ISO14224 vs OREDA vs SAP for Centrifugal Pumps

4. Data Collection – Phase X

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Upstream: Analysis of Water Injection Pumps and its Electrical Motors.

Operational time: Counting from PI – Plant Information System

4. Data Collection – Phase X

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26 April 2016

Upstream: Analysis of Water Injection Pumps and its Electrical Motors.

Demand: Counting from PI – Plant Information System

4. Data Collection – Phase X

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Upstream: Analysis of Water Injection Pumps and its Electrical Motors.

Overview: Work orders, notes, maintenance records and addressing

4. Data Collection – Phase X

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Upstream: Distribution of corrective and preventive maintenance

Upstream: Analysis of Water Injection Pumps and its Electrical Motors.

4. Data Collection – Phase X

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Upstream: Analysis of Water Injection Pumps and its Electrical Motors.

Upstream: Distribution of corrective maintenance by failure modes

4. Data Collection – Phase X

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Upstream: Work orders and maintenance plans – Maintenance criticality

Upstream: Analysis of Water Injection Pumps and its Electrical Motors.

4. Data Collection – Phase X

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� Data collection showed the need to adequate the equipment borders according to the ISO-14224 in the hierarchical trees in the SAP;

� SAP Failure Catalogue is 85% in compliance with ISO Failure Modes for the equipment class;

� Identified difficulties for the opening and closure of “Failure“ work orders.

� Around 50% of the work orders were opened as “Service” instead of “Failure”

� Identified the pointing of the w.o. to many different locals, instead of the equipment unit.

� Identified the need of recording or updating the inventory information in theSAP. (missing data)

� The Downstream and Midstream business areas have organized the SAPhierarchical trees.

� Upstream areas are using the data in RAM analysis.

Upstream : Analysis of Water Injection Pumps and its Electrical Mot ors.

5. Data Collection – Phase X - RESULTS

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Everton Nogueira Lima Guilherme da Silva Telles Nae gelievertonlima@petrobras.com.br gnaegeli@petrobras.com.brPhone: +55 (21) 2162-1777 Phone: +55 (21) 2162-7084PETROBRAS/CENPES PETROBRAS/CENPESRio de Janeiro – RJ Rio de Janeiro – RJ

Thanks!

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