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WEST Control Solutions – Your global partner for measurement and control technology
Introducing the PMA Range
WEST Control Solutions – Your global partner for measurement and control technology
Three DIN Sizes - One Family
• 1/8 DIN „landscape“ or vertical
• 1/4 DIN with big 19mm process value indication
• One depth: 118 mm (4.65“)
WEST Control Solutions – Your global partner for measurement and control technology
KS 40-1 Features at a Glance
Limit signaling function with latch
Maintenance manager and error list
Automatic/manual key
BluePort interface
Timer and programmer with "end" signal
Alarms for heating current & control loop
Various certifications (DIN 3440, UL)
WEST Control Solutions – Your global partner for measurement and control technology
KS 40-1 Application Examples
• Furnaces and Ovens
• Burners and Boilers
• Plastics Processing
• Packaging
• Driers
• Climatic Chambers
• Heat treatment plants
• Sterilizers
WEST Control Solutions – Your global partner for measurement and control technology
KS 40-1 Control Functions• signaller (= on/off control)• 2-point controller
> relay or> logic (SSR driver)
• continuous controller > 0/4...20mA or> 0/2...10V
• 3-point > relay / relay> relay / logic (SSR driver)> continuous / relay
• 3-point stepping / motorized valve controller.
WEST Control Solutions – Your global partner for measurement and control technology
KS90-1 & KS92-1
• KS 90-1 1/8 DIN
• KS 92-1 1/4 DIN
• One depth: 118 mm (4.65“)
WEST Control Solutions – Your global partner for measurement and control technology
KS 90-1 Features at a Glance
Alarms for heating current & control loop & actuator
Maintenance manager and error list
Day & Night display shows bargraphs and plain text
BluePort interface
Two universal inputs
Limit signaling function with latch
Optimization at set-point
Configurable function key
WEST Control Solutions – Your global partner for measurement and control technology
KS 90-1 Control Functions
• signaller (= on/off control)
• 2-point controller
> relay or
> logic (SSR driver)
• continuous controller
> 0/4...20mA or
> 0/2...10V
special algorithmfor water, oil and fan cooling
• 3-point
> relay / relay
> relay / logic (SSR driver)
> logic / logic (SSR driver)
> continuous / continuous
> continuous / relais
> continuous / logic
• 3-point stepping (valve) controller
> with position feedback
• with positioner
WEST Control Solutions – Your global partner for measurement and control technology
Plain Text in the Operating Level
Actuating variable, deviation or process value
Bar graph with 40 steps resolution
Numeric valueActuating variable, deviation, process value, effective setpoint
Numeric value with user defined text
INP1, INP2, INP3
Alternating display of plain text and value
WEST Control Solutions – Your global partner for measurement and control technology
Built-in Operating Manual
in the configuration level
plain text explains the codes
in the parameter level
plain text explains the parameter
WEST Control Solutions – Your global partner for measurement and control technology
KS 90-1 Features at a Glance
Selectable time or rate segments
Plain text program names
Easy one-key operation
16 program patterns
16 segments and 4 control (event) tracks
Dedicated program operating level
WEST Control Solutions – Your global partner for measurement and control technology
Programmer Function
1 2 3 4 15 16
b.Hib.Lo
Event track 1
Event track 2
Event track 3
Event track 4
Program end
• 16 program pattern• Bandwidth control adjustable for each program• 4 control (event tracks) and end signal
WEST Control Solutions – Your global partner for measurement and control technology
Plain Text Program Names
ru n
- PrgEdi t -
ru n
- PrgEdi t -
run
- P rgEdit -
run
- PrgEdit -
run
- PrgEdit -
Program number8-digit text
WEST Control Solutions – Your global partner for measurement and control technology
The family - KS 92 to KS 98-1The family - KS 92 to KS 98-1
Universal line:
KS 92-1Industrial controller
Advanced line:KS 94Process controller
Advanced line:KS 98-1multi-function unit for 1001 applications
WEST Control Solutions – Your global partner for measurement and control technology
Display of KS 92 / 94Display of KS 92 / 94
• "Day & night" display features
> Active illumination in dark surroundings
> Reflecting in bright and very bright surroundings
WEST Control Solutions – Your global partner for measurement and control technology
• Operator manual in three languages
• Plain text instead of codes
• Display of the last value
On-board operating instructionsOn-board operating instructions
WEST Control Solutions – Your global partner for measurement and control technology
User-defined texts (KS 94 function)User-defined texts (KS 94 function)
• 12 freely definable texts with up to 16 characters (ASCII)
• Selection of the texts via:
> digital inputs
> status information (e.g. alarms)
WEST Control Solutions – Your global partner for measurement and control technology
KS 98-1 Advanced
• Front layer
> BluePort style
• Display
> Day & Night display
> Resolution: 160 x 80 Pixel
> Area: 66,5 x 37,4 mm
> Technique: Transmissive (like KS 90-1/92-1)
> Back light: red / green swichable
> Control: „Chip on glass“
> Number of lines: 10
WEST Control Solutions – Your global partner for measurement and control technology
Display Quality
• ISTN technique very good contrast also with high ambient temperatures
• Ambient temp.: 0...70 °C
• “Chip on glass“ Only a few connections (interface + supply)
• “FPC“ connectors instead of “rubber conductor“
or “heat seal“
WEST Control Solutions – Your global partner for measurement and control technology
Display Mode & Colour• Colour
> Selectable
> Changable by event from engineering
•Mode
> Direct or reverse mode
> Event-driven change
• Dynamic
> static
> flashing
WEST Control Solutions – Your global partner for measurement and control technology
Day & Night Display
• Good visibility
> under worst conditions
> from extreme perspective
> known from BluePort® and KS94!
WEST Control Solutions – Your global partner for measurement and control technology
Engineering Tools
• Graphical: ET/KS 98plus
• Simulation SIM/KS98
• Downloader DL/KS98
• BlueControl Basic
WEST Control Solutions – Your global partner for measurement and control technology
• Universal process control
> Energy generation and distribution, chemical industry, heaters, furnaces, ...
• Dedicated automation of medium processes including control, sequence control, data logging and visualisation
> Extruder, pumps, compressors, boilers, ....
• Controllers with dedicated operating design
> Operating displays, variable names, text-messages, ...
Application Examples KS 98-1
WEST Control Solutions – Your global partner for measurement and control technology
• All in one - do-it-all:
PLC
Closed loop control
Calculation unit
Visualisation and operation
• 450 functions selectable
• Powerful 32 bit micro processor
• Simple to use Engineering Tools
KS 98-1 Conclusion
WEST Control Solutions – Your global partner for measurement and control technology
TB 40-1 Features at a Glance
All types of thermocouples
Maintenance Manager and error list
Two additional pre-alarm relays
Versions for DIN EN14597 & Pressure Equipment Directive
BluePort interface
Alarm reset via front key or digital input
Applicable for heating and cooling processes
WEST Control Solutions – Your global partner for measurement and control technology
TB 40-1 Applications
• All applications where an over or under temperature fault condition could pesent fire or other hazard
• Heat generating plants with outflow temperatures up to 120°C to DIN 4751
• Thermal transfer plants with organic transfer media to DIN 4754
WEST Control Solutions – Your global partner for measurement and control technology
heatingheating
TB 40-1 Application Example
oven
sensor (control)
sensor
(limit)correcting
variable
temperature-controller
temperature-limiter
WEST Control Solutions – Your global partner for measurement and control technology
TB 40-1 Highlights
• All types of thermocouples> Type L, J, K, N, S, R and T, C, D, E, B
• Customer-specific linearizations for all sensors> thermocouples, RTD’s, mA, V, mV
• Protection with password and the internal security switch> approved safety, TÜV-tested> individual access levels (“master level”)
• Extended operating temperature up to 60 °C> mounting closer to the process
•Minimum self-heating > increased service life
WEST Control Solutions – Your global partner for measurement and control technology
Rail Line
• Compact design> only 22,5 mm wide> for DIN rail mounting (EN 50022)
• Performance class like BluePort® KS 40-1
Platform for a whole instrument family1. Universal transmitter UNIFLEX CI 45
> successor of UNIFLEX CI/CB
2. Universal controller KS 453. Temperature limiter TB 45
> attractive layout
rail line1
2
3
WEST Control Solutions – Your global partner for measurement and control technology
Example applications
• Furnaces and Ovens
• Burners and Boilers
• Plastics Processing
• Packaging
• Driers
• Climatic Chambers
• Heat treatment plants
• Sterilizers
• Oxygen
WEST Control Solutions – Your global partner for measurement and control technology
General features (1)• Fast mounting
> Simply snap on DIN rail • Cable connection
> Time saving plug-in connectors> Screw terminals> Optionally spring-clamp connectors
• Local operating> Dual-line LCD: - process value always visible -> Convenient 3-key operation> Additional display indicators> Multi-colour LED.
WEST Control Solutions – Your global partner for measurement and control technology
General features (2)
• Communication (1)> BluePort® - front interface
• Communication (2)> RS 485> Protocol MODBUS RTU > Connected via DIN rail bus connector> Wireless cross connection
• Communication (3)> Fieldbus connection via bus coupler> PROFIBUS-DP> Additional Ethernet, CAN (planned)> Central power supply> Hot swap
WEST Control Solutions – Your global partner for measurement and control technology
General features (3)• 3-port galvanic isolation
> input against output> input / output against power supply and
interface• Power supply
> 90 ... 260 V AC> 18 ... 30 V AC, 18 ... 31 V DC
• Engineering Tool BlueControl®
•Maintenance Manager
WEST Control Solutions – Your global partner for measurement and control technology
Transmitter UNIFLEX CI 45
• 2 universal inputs> 30 input ranges> O2 - measuring> Signal combinations (difference, min/max, mean, selection...)
• 1 digital input> control input> counter (up / down)> frequency input
• 1 analogue output> current / voltage / logic> frequency
• 2 relay outputs• Interfaces (RS485 / System)
WEST Control Solutions – Your global partner for measurement and control technology
CI 45 Features at a Glance
• Counter / frequency input
• Universal input 2
• Universal input 1
• Operator’s interface
• Communication capabilities
• BluePort interface
• Analogue output (I&U) / frequency output
• 2 relays
WEST Control Solutions – Your global partner for measurement and control technology
Housing
• Small sizes
> Width: 22,5 mm (0.87“)> Height: 99 mm (3.90“)> Depth: 120 mm (4.71“)
• Plug-in connectors
> screw terminals> spring-clamp connectors
•Mounting on DIN rail TS 35
> closed-packed mounting possible.
WEST Control Solutions – Your global partner for measurement and control technology
Communication capabilities
• BluePort -front interface• RS 485 MODBUS - RTU interface (optionally)
> connection to visualisation tools and PLC’s> space saving mounting, easy to connect on DIN rail> wireless cross connections> extensible up to 31 devices
• System option> connection to fieldbus coupler via internal system bus> available bus couplers PROFIBUS -DP> other fieldbuses in preparation> extensible up to 62 devices> sharable up to 4 levels
WEST Control Solutions – Your global partner for measurement and control technology
KS 45 Features at a Glance
• Input 2: mA, optional universal / alternative: HC-input• Universal input 1• Operator‘s interface• Communication capabilities• Timer and programmer with "end" signal• Timer and programmer with "end" signal• BluePort interface• Analog output (I & U)• 2 relays• Alternative: 2 optocoupler outp.• 1 relays
WEST Control Solutions – Your global partner for measurement and control technology
KS 45 Control Functions• signaller (= on/off control)• 2-point controller
> relay or> logic
• continuous controller > 0/4...20mA or> 0/2...10V
• 3-point > relay / relay> logic / logic> relay / logic> continuous / relay
•motorized valve controller (3-point stepping)
WEST Control Solutions – Your global partner for measurement and control technology
KS 45 Features (1)
• Universal version: continuous/switching output
> reduced stocks of spare parts
• 100 ms cycle time
> suitable for fast control loops
• Special linearization for RTD‘s possible
> KTY, PTC, NTC, Pt 1000, Ni 100, Ni 1000,
• Freely configurable analog output
> 14-bit resolution
> galvanically isolated
WEST Control Solutions – Your global partner for measurement and control technology
KS 45 Features (2)
• RS485 MODBUS RTU interface
> connection to visualization software and PLCs
• Built-in transmitter supply
> galvanically isolated
> direct and economic connection of 2 and 3-wire transmitters
• Programmer with 4 segments and "end" signal
• Timer functions
WEST Control Solutions – Your global partner for measurement and control technology
X
SP
Pt.01 Pt.02 Pt.03 Pt.04
OFF runOFFEnd
The Programmer Function
End signal and End indication
Starts with the process value
WEST Control Solutions – Your global partner for measurement and control technology
TB 45 Features at a Glance
• Applicable for heating and cooling processes
• Universal input 2
• Universal input 1
• Operator’s interface
• Communication capabilities
• Approved safety: tested to DIN 3440 & EN 14597
• BluePort interface
• Analogue output (I & U)
• 2 relays
WEST Control Solutions – Your global partner for measurement and control technology
TB 45 Applications
Products certified to EN 14597 are needed for:• Heating system in buildings to EN 12828• Large hot-water boilers to EN 12953-6• Thermal transfer plants with organic transfer media to DIN
4754• Oil-fired installations to DIN 4755
• Applications, in which a certified limiter is mandatory:
• All applications, in which an exceeded min/max temperature limit can cause serious damage.
WEST Control Solutions – Your global partner for measurement and control technology
heatingheating
TB 45 Application Example
oven
sensor (control
)
sensor
(limit)correcting
variable
temperature-controller
temperature-limiter
WEST Control Solutions – Your global partner for measurement and control technology
Housing
• Small sizes
> Width: 22,5 mm (0.87“)
> Height: 99 mm (3.90“)
> Depth: 120 mm (4.71“)
• Plug-in connectors
> screw terminals
> spring-clamp connectors
•Mounting on DIN rail TS 35
> closed-packed mounting possible.
WEST Control Solutions – Your global partner for measurement and control technology
Communication capabilities
• BluePort -front interface• RS 485 MODBUS - RTU interface (optionally)
> connection to visualisation tools and PLC’s> space saving mounting, easy to connect on DIN rail> wireless cross connections> extensible up to 31 devices
• System option> connection to fieldbus coupler via internal system bus> available bus couplers PROFIBUS -DP> other fieldbuses in preparation> extensible up to 62 devices> sharable up to 4 levels
WEST Control Solutions – Your global partner for measurement and control technology
Fieldbus Coupler
• System capability (option)> Instrument connection to fieldbus via several couplers> Bus connection via wireless connectors fitted in the top-hat rail> Close-packed mounting up to 62 instruments> sharable on 4 levels> central 24V supply> central engineering tool - connection> Hot swap – capability
• Supported fieldbuses> PROFIBUS-DP> CAN**> Ethernet**
WEST Control Solutions – Your global partner for measurement and control technology
Fieldbus Coupler
• Together with PLC or other master systems
> RL40-CAN open
> RL40-ETH Ethernet MODBUS/TCP
> RL40-DP PROFIBUS DP V1
> RL40-MOD MODBUS RTU
WEST Control Solutions – Your global partner for measurement and control technology
I/O system rail line 400 with PMA specials
Overview
WEST Control Solutions – Your global partner for measurement and control technology
• Several I/O modules with intelligence on board> Analogue input> Analogue output> Mixed analogue in- and output> Digital input> Digital output
• High galvanic isolation 300V (some AI modules) • Hot swap – capability• Up to 62 modules with one coupler• Different fieldbus coupler• Useable together with KS45, CI45, TB45• Compact design only 22,5 mm wide• for DIN rail mounting (EN 50022)• Easy module connection via DIN rail bus connector• Easy cable connection via screw terminals or spring-clamp terminals • Configuration with BlueControl
I/O system rail line 400 with PMA specials
WEST Control Solutions – Your global partner for measurement and control technology
Ethernet
MODBUS RTU
Modular Multiloop Controller SystemModular Multiloop Controller System
WEST Control Solutions – Your global partner for measurement and control technology
• plastic machinery> extrusion / blow- and injection molding> hotrunner control
• textile machinery • packaging techniques• semiconductor
> production> waver handling> soldering process
• biochemistry •medical engineering
> sterilizing systems> autoclaves
• industrial dryer • industrial oven• paint finishing systems
KS Vario – Applications and Markets
WEST Control Solutions – Your global partner for measurement and control technology
• Applications with few/some single loop controllers
• Applications with some additional I/O (64 dig. IO points, 90 analog IO
points)
• Applications with temperature control and PLC functionality (f.e. extrusion
package, oven package)
> together with KS Vario operator panel
Applications / MarketsApplications / Markets
WEST Control Solutions – Your global partner for measurement and control technology
Application ExtrusionApplication Extrusion
WEST Control Solutions – Your global partner for measurement and control technology
Application with 3rd Party PLCApplication with 3rd Party PLC
WEST Control Solutions – Your global partner for measurement and control technology
Bus-Coupler ControllerKS vario
I/O
Modular Multiloop Controller SystemModular Multiloop Controller System
WEST Control Solutions – Your global partner for measurement and control technology
Connecting to KS VARIO
> via Modbus RTU> or via Ethernet> 4 until 30 loops
Solution for replacement of single loop controllers
Operator Panel for KS VARIOOperator Panel for KS VARIO
WEST Control Solutions – Your global partner for measurement and control technology
Thank you.
For further production information including specifications and relevant literature please view the PMA Product Range online.
For more information please contact the Technical Support Team.
60 12. April 2023