+ All Categories
Home > Documents > Introduction - dpluk.co.uk · Diamond Butterfly Valves The Diamond Butterfly Valve is a hygienic,...

Introduction - dpluk.co.uk · Diamond Butterfly Valves The Diamond Butterfly Valve is a hygienic,...

Date post: 13-Jul-2020
Category:
Upload: others
View: 0 times
Download: 0 times
Share this document with a friend
35
Transcript
  • Introduction

    Diamond Valves - Reliability and Performance You Can TrustA successful and efficient processing plant demands the very highest standards of performance from its process equipment.

    The Diamond Range of Hygienic Stainless Steel Valves are available from Dairy Pipe Lines (DPL), a company registered toISO 9001:2008 Our Valves are widely used in many industries such as Food, Dairy, Brewing, Soft Drinks, Cosmetics andPharmaceutical. DPL and the Diamond brand are well established industry names, with products specified and installedworldwide.

    DPL can help you in the following ways:

    Provide technical support and advice to ensure you make the right choice of valve for your application, saving you time●and helping to prevent future problems.Ensure compatibility with your system by supplying valves with a wide range of end connections.●Provide you with traceability on parts and spares via dedicated coding on all valves.●Meet your control requirements - most Diamond valves are available with actuators and switchboxes for central computer●control.Help you to meet your deadlines by offering fast efficient delivery.●

    With more than 100 years of experience as a specialist valve manufacturer to numerous sectors of the fluids handlingindustry, we have gained an enviable reputation for satisfying customer needs promptly. This combined with a high quality,reliable product range and technical help and support ensure that you get the product and the service that you deserve.

    Simply put, we have the expertise to meet your requirementsHOVER OVER THE BUTTONS AT THE SIDE OF THIS PAGE FOR MORE INFORMATION ABOUT THESE PRODUCTS

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.

  • Diamond Butterfly ValvesThe Diamond Butterfly Valve is a hygienic, in-line, 1/4 turn or multi-position unit for manual and actuated service.

    Fully machined from 316L forgings for a high quality, non porous construction.●Polished, crevice free disc which is easily cleaned.●'0' ring spindle is environmentally sealed.●Spindle bearings fit into seal cross holes resulting in low torque.●Range of seal materials available including EPDM, Silicone, Viton steam resistant and Nitrile to suit your application.●

    Valve Dimension 'A'

    FITTING TYPE DIMENSION 'A' mm 1.0" - 3.0" 4.0"

    RJT MALE 80 90FEMALE 85 125

    IDF MALE 80 100FEMALE 102 160

    ILC MALE 80 100FEMALE 102 142

    CLAMP 60 100BUTT WELD ENDS 60 100

  • MANUAL FLANGED 260 260ACTUATED FLANGED 140 140

    Maximum Operating Pressure: 10 Bar. Working Temperature dependent on seal materials range -10°C up to 150°C. Valvescan be supplied to operate outside these parameters - please enquire.

    For other combinations, contact DPL.

    Other Dimensions

    Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"B mm 90 94 101 107 113 129C mm 39.5 43.5 50.5 57 63 79

    Dia. D mm 83 83 83 102 102 102E mm 231 235 242 268 275 291F mm 138 138 138 160 160 160

    Actuation and ControlButterfly valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuators including

    all ancilliary equipment such as solenoids, limit switches and positioners.

    ATEX approved version available for use in potentially explosive atmospheres.

    Group 2, Category 2, Gas and dust compliant

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

    http://www.dpluk.co.uk/contactshttp://www.dpluk.co.uk/contacts"http://www.dpluk.co.uk/javascript:void(location.href="mailto:"

  • Diamond Actuators & SwitchboxesActuators

    DPL stainless steel actuators are designed to fit quarter turn valves and offer you electronic control.

    Cylindrical, stainless steel construction is corrosion resistant and easily cleaned.●Compact design offers you space saving.●Factory lubricated, therefore maintenance free.●Sealed unit means safe operation.●Direct mounting onto DPL valves.●Double acting and spring return versions ensure fail safe options are available.●Visual indicator fitted to coupling indicates valve position.●Proven design, random samples tested for 1 million actuations.●

    CLICK HERE FOR FULL TECHNICAL INFORMATION ON ACTUATORS AND SWITCH BOXES

    Switchboxes

    DPL switchboxes fit on DPL manual or actuated valves, if you require remote control or an electrical feedback signal.

    Cylindrical construction is easily cleaned.●Removable cap for easy wiring.●IP65 for high protection grade.●High quality components offer you reliability.●Wide range of components and voltages tailored to suit your application.●Pressure relief vent for safe operation.●

    CLICK HERE FOR FULL TECHNICAL INFORMATION ON ACTUATORS AND SWITCH BOXES

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

    http://www.dpluk.co.uk/index.php/quality_and_technical/diamond_intro/actuation_and_switchbox_datahttp://www.dpluk.co.uk/index.php/quality_and_technical/diamond_intro/actuation_and_switchbox_datahttp://www.dpluk.co.uk/index.php/quality_and_technical/diamond_intro/actuation_and_switchbox_data

  • Diamond Non-Return ValvesThe DPL hygienic Diamond Non-Return Valve is designed to prevent back-flow of product in the pipework system.

    The valve is constructed to the highest specification, thus ensuring optimum levels of hygiene and cleanliness by nature ofit's design.

    Stainless Steel product contact components are manufactured from 316 and 316L. Seals and elastomers carry FDA approval.All valve component parts are designed to enable thorough in-line cleaning, even in the most challenging of applications.

    With options of surface finish, seal material and fitting type, the valve is suited to many industry sectors. These sectorsinclude Food and Beverage, Pharmaceutical, Biomedical and Chemical.

    Please call us to further discuss your requirements. We are confident that we have a valve designed to suit your application.

    ATEX approval for use in hazardous areas. (Please see information below)●Fully machined valve components offering excellent corrosion resistance and no porosity.●Aseptic design ensures wide acceptance in world-wide pharmaceutical, food and beverage industries including biomedical●applications e.g. WFIClamp body design ensures minimal downtime when sterilising / dismantling.●Wide selection of seal material and end fittings available, thus ensuring compatibility with your system.●

    Size 0.5" 0.75" 1" 1.5" 2.0" 2.5" 3" 4"L1 Weld 75 75 60 75 75 75 75 119L2 Clamp 87 87 102 117 117 117 117 161L2 Male 1DF/RJT NA NA 102 117 117 117 117 161 RJT

    179IDF

    Diameter 63 63 63 93 107 133 145 185Weight 0.57 0.55 0.65 1.10 1.30 1.85 2.15 4.85

    Weight (kg) includes clamp ferrules, dimensions in mm

  • Technical Data

    Initial Opening Pressure: 0.5 - 3psiFully Open Pressure: 1 - 4 psiMax Operating Pressure: 150 psi (10 Bar)Seal Material Options: EPDM (standard), Nitrile,

    Silicone, Viton, FEP/PTFEEnd Connection Options: Clamp, RJT, IDF, ILC, DIN,

    SMS, Flange, Butt WeldInternal Surface Finish: 0.8um (standard)

    0.5um and/or Electro-Polish.Certification: EN10204 3.1, ATEX,

    P.E.D 97/23/EC(SEP)

    Working temperatures dependent upon choice of seal material, please consult DPL if in doubt

    ATEX approved version available for use in potentially explosive atmospheres.

    Group 2, Category 2, Gas and dust compliant

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Diamond Series 3 Pressure Relief Valves

    Designed to meet the changing needs of the process industry, the new Series 3 Pressure Relief valve uses elements of theDPL single and double seat valves to produce a full bore, self draining device ranging in size from 1-4".Available in manual and actuated format, the Series 3 valves have a tamper-proof pressure setting mechanism which can beadjusted in-line.The valve can be disassembled for servicing without affecting the factory pressure setting.

    Full bore.●Self draining to reduce the risk on contamination●Profiled seat seal to ensure a secure seal●316L forged material for better corrosion resistance●Captive spring to ensure consistent system pressure settings●Wide range of seat materials appropriate for a wide range of applications●Suitable for CIP for full compatibility with your process systems●Steam sterilisable giving you complete peace of mind●Serviceable in-line to avoid costly downtime during maintenance●

    Size 1" 1.5" 2" 2.5" 3" 4"A 30.5 42 45.5 55 59 71

    B 185 275 280 305 310 330

  • C 52 75 79 95 99 127D 150 210 210 210 210 210

    Size (ins) Spring Ratings (psi)0-30 0-35 0-40 0-60 0-65 0-80 0-90 0-100 0-150

    1.0" DP58 DP59 DP941.5" DP64 DP65 DP62 DP552.0" DP65 DP62 DP55 DP952.5" DP66 DP67 DP66/67 DP963.0" DP66 DP69 DP66/69 DP964.0" DP69 DP96

    Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked). The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar g.Accordingly DPL valves are marked with the relevant directive number and S.E.P.

    Working temperatures dependent upon choice of seal material, please consult DPL if in doubt

    ATEX approved version available for use in potentially explosive atmospheres.

    Group 2, Category 2, Gas and dust compliant

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Diamond Miniature Pressure Relief Valves

    The 1/2" and 3/4" miniature PRV is available for applications not requiring a manual or actuated override. The Miniature PRVhas a pressure range of 0.5 to 10 bar.

    Ideal for applications where space is at a premium, where cost is critical or where weight is important; the Mini PRV has beendesigned to meet a wide range of applications.

    Low cost pressure relief.●Clamp, ILC, weld and BSP connections.●Tamper proof setting.●Easily re-set in line.●Low service cost.●Steam sterilisible.●316L forged material.●

    1/2" CLAMP 3/4" CLAMP 1/2" ILC 3/4" ILC 1/2" BSPFEMALE

    1/2" BSPMALE

    3/4"BSPMALE

    1/2" PLAIN 3/4" PLAIN

    A (mm) 42.5 42.5 37 40 51 41 55 34 34B (mm) 41 26 35 23.5 35 25 40 20 5

  • C (mm) 145 130 139 127.5 139 130 144 124 109

    Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked). The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar g.Accordingly DPL valves are marked with the relevant directive number and S.E.P.

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Diamond Ball ValvesThe Diamond Three Piece Cavity Filled Ball Valve is a stainless steel, full bore, on/off valve that can besupplied with any fitting or flange to suit your requirements.

    316 material●Three piece design offers you easy in-line maintenance.●Anti blow-out stem for safe operation.●10 bar working pressure to meet industry needs.●PTFE seals as standard offering compatibility with a wide range of applications●

    TECHNICAL DATA

    Seat Material: PTFE

    Standard Internal Finish:

  • Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of today's processindustry.

    Constructed from 316 Stainless Steel and built to the highest specification, the valve ball is fully encapsulated in PTFE, thusensuring optimum levels of sanitation and cleanliness by nature of it's design.

    Flow routing options of "T" port and "L" port are available from stock, thus ensuring that all common process applicationrequirements are met. With options of end fitting, actuation and feedback the valves are suited to many industry sectors.These sectors include Food and Beverage, Pharmaceutical, Biomedical and Chemical.

    Please call us to further discuss your requirements. We are confident that we have a valve designed to suit your application.

    Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance.●PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness.●"L" Port and "T" port options available to ensure maximum application suitability.●Optional actuation package available including feedback switches and solenoid options to provide a full automation●solution.Direct mount ISO pad for ease of actuation.●Wide selection of end fittings available, thus ensuring maximum compatibility with your system.●Lockable handle for optional security.●

    TECHNICAL DATA

    Seat Material: PTFE●Standard Internal Finish:

  • Size L W H H1 C SQ ISO0.5" 59 121 85 44.5 9 9 F03/F040.75" 63.5 121 90 48 9 9 F03/F041.0" 76 137 95 59 11 11 F04/051.5" 87.5 182 110 72 14 14 F05/072.0" 95 182 110 81 14 14 F05/072.5" 114 400 130 100 17 17 F07/F103.0" 130 450 160 125.5 23 22 F10/F12

    0.5" 0.75" 1.0" 1.5" 2.0" 2.5" 3.0"Break-out Torque (Nm) 4 4 10 23 41 68 128

    Running Torque (Nm) 3 3 7 15 23 38 75

    ( 25% Safety Factor included )

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality, compact, on/off unit offering you space-saving.

    Unobstructed full bore means low pressure drop and no puddling.●Full flow - suitable for pigging●Machined from 316L forgings offering good corrosion resistance and no porosity.●Fully machined.●Patented body alignment ring is easily assembled and installed.●Anti blow-out stem for safe operation.●Viton energised PTFE stem seal is self compensating for pressure and temperature. Other seal materials also available.●Low torque actuation offers you cost benefits.●Available with any fitting or flange to suit your requirements.●

  • Actuation and Control

    SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids, limit switches and positioners.

    Working temperatures dependent upon choice of seal material, please consult DPL if in doubt

    Technical Data

    Seat Material: PTFE

    Standard Internal Finish:

  • Standard End Connections: Butt Weld, RJT, IDF, Clamp, ILC, Flange (other options available upon request)

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Diamond Single Seat Valve

    The Diamond shut off and divert range of Single Seat valves is advanced, modular and upgradable to suit your requirements.

    ATEX approved Version Available - Enquire for more details!

    BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance.●Self draining, crevice free interior is easy to clean.●Bolted assembly gives you easy, safe assembly.●Full flow, spherical design gives Iow pressure drop and is gentle on your product.●

  • SealsLow stress on seals offers long life and reduces your maintenance costs.●Stem is double sealed for environmental protection.●Choice of Seal Materials including EPDM, Viton, Nitrile or FEP/PTFE to suit your application●

    Lantern/CouplingOpen area between valve and actuator meets 3A requirements.●Quick release pin means reduced service time, saving you money.●Actuator is detachable, no need for you to drain the line.●

    Working temperatures dependent upon choice of seal material, please consult DPL if in doubt

    Double Body Valves

    Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0'A (mm) 268 416 422 497 503 522B (mm) 62.5 63.3 76 92.8 105.5 142C (mm) 30.5 42 45.5 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 4.5

    ActuatorReversible, fail safe action gives you peace of mind.●Factory lubricated, therefore maintenance free.●Safe, tamper proof spring assembly for extra security.●Equal force on air and spring stroke give balanced pressure rating.●Viton seals available for high temperature applications.●Proven design, randomly tested for 1million actuations.●

    "http://www.dpluk.co.uk/javascript:void(location.href="mailto:"

  • SwitchboxLocating ring offers you reliable operation.●Pressure relief vent avoids pressurisation.●AS Interface compatible, for 2 wire communications.●

    Single Body Valves

    Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"A (mm) 268 416 422 497 503 522C (mm) 30.5 42 45.5 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 4.5

    The most common valve configurations are shown above. Many other configurations and orientations are available. Pleasecontact DPL for further help and advice.

    As standard, the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring, this istermed normally closed (NC). The valves can be fitted with the actuator opening the valve spindle upwards with the spring,this is termed normally open (NO). The actuator is easily field reversible for NC or NO.

    ATEX approved version available for use in potentially explosive atmospheres.

    Group 2, Category 2, Gas and dust compliant

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Hygienic Tubes

    Hygienic TubeTo compliment the hygienic fittings range, DPL also stock a full range of hygienic tube.

    Manufactured from premium grade 316L Stainless Steel which also complies with BS4825, the tube is suited to manyindustry sectors. These sectors include Dairy, Food and Beverage, Pharmaceutical and Chemical.

    Available in 6 meter lengths, the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry.

    Tube lengths can also be cut to suit individual requirements.

    Our Tube:

    Complies with BS4825 to ensure maximum compatibility with your process system.●Wide range of tube OD sizes available to suit your application (see Table below)●Tube lengths cut to order for ease of shipping etc●Fully annealed option to ensure ease of fabrication and manipulation if required●Full certification provided on request thus providing full traceability.●

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Hygienic Tubes

    Plain Bends & Tees (BS4825 PT2)• Special bends can be made to yourrequirements.• Jacketed pipework incorporating bends,together with jacketed bends and tees, areavailable for applications where the product iscontinually heated. Please contact DPL.

    • Plain bends and tees conform to ISO standardsand BS 4825 PT 2 for orbital or hand welding onsite.• Plain bends can be supplied with radii otherthan BS 4825 if required. Please consult with DPL.

    90° PLAIN BEND CODE 77 (ISO) LONGSize 0.5" 0.75" 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    A(mm) 62 62 65 85 110 135 155 195

    90° PLAIN BEND CODE 78 (BS) SHORTSize 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    A (mm) 44 64 89 114 134 174

    PLAIN PULLED TEE CODE 169Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    A (mm) 44 64 89 114 134 174B (mm) 14.3 22.2 28.6 34.9 41.3 54

  • PLAIN TEE CODE 168 WELDING TYPESize 0.5" 0.75" 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    A(mm) 32 44.5 44 64 89 114 134 174

    V-02

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Hygienic Tubes

    Crosses & Y-PiecesCrosses and 'Y' Pieces can be manufactured to your specifications and drawings with or withoutfittings.

    CROSS CODE 177Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"A (mm) 44 64 89 114 134 174

    SWEPT TEE CODE 170Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"A (mm) 65 85 110 135 155 195

    'Y' PIECE CODE 171Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Hygienic Tubes

    Unions - Clamp (BS4825 PT3)The Clamp union offers you simple, rapiddisconnection without the use of tools, savingtime and money.• Identical ferrules helps simplify plant designand maintenance• 10 bar working pressure (1/2" - 4")• Crevice free, fully hygienic• CIP compatible• Lipped seal aids assembly• Wide range of seal material including Silicone,EPDM, Viton and PTFE• Stainless steel 316L contact parts• Size range 1/2" - 12"

    Size OD (mm) Bore Size (mm) 0.5" 25.0 9.5

    0.75" 25.0 16.0 1.0" 50.5 22.2 1.5" 50.5 34.9 2.0" 64.0 47.6 2.5" 77.5 60.3 3.0" 91.0 73.0 4.0" 119 97.6 (14 swg)

    CLAMP 90° BEND CODE TC128Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    A(mm) 65 85 110 135 155 195

    CLAMP 45° BEND CODE TC192Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    A(mm) 43 52 65 79 89 106

    CLAMP HOSE LINER CODE TC125Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    L (mm) 97 103 106 116 122 173

    CLAMP TEE CODE TC109Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    A(mm) 65 85 110 135 155 196

    CLAMP PLAIN BLANK CODE TC103Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"OD

    (mm) 50.5 50.5 64 77.5 91 119

  • Hygienic Tubes

    Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin place.• Crevice free, fully hygienic• CIP compatible• Available with a round nut to limit risk ofunauthorised dismantling, giving added security• 16 bar working pressure, reinforced seal above10 bar• Wide range of seal material including Nitrile,EPDM, Viton and PTFE• Stainless steel 316 contact parts• Size range 1" - 4"Size Hex Nut Seal Bore

    Sizein A/F

    (mm)L (mm) ID (mm) (mm)

    1 46 30 22.2 22.21.5 60 30 34.9 34.92 75 30 47.6 47.6 2.5 90 30 60.3 60.3 3 105 30 73.0 73.0 4 133 35 97.6 97.6 (14

    swg) CODE F101 - FW32

  • 90° BEND MALE x FEMALE CODE F146Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    A(mm) 65 85 110 135 155 203

    ADAPTOR - MALE TO BSP MALE CODEF135

    Size 1.0" 1.5" 2.0" 2.5" 3.0" -L (mm) 51 57 60 63 64 -

    A/F(mm) 42 56 70 90 106 -

    45° BEND FEMALE x MALE CODE F192Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    A(mm) 43 52 65 79 89 115

    HOSE LINER CODE F125Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    L (mm) 97 104 107 116 123 182

    TEE MALE x MALE x MALE ORFEMALE*

    Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"A

    (mm) 65 85 110 135 155 203

    ADAPTOR - MALE TO BSP FEMALECODE F186

    Size 1.0" 1.5" 2.0" 2.5" 3.0" -L (mm) 44 50 54 54 54 -

    A/F(mm) 42 56 70 90 106 -

    * REQUEST CODE FOR COMBINATIONS

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Hygienic Tubes

    Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs. It combines the properties of quick connectionand hygiene in a unique coupling.• Metal to metal seat for controlled compression.• Crevice free.• CIP compatible design.• Easily assembled.• Wide range of seal material including Nitrile, EPDM, Viton and PTFE.• Stainless steel 316L.• Size range 1/2" - 4".Size Hex Nut Seal Bore Size

    (mm)Maximum Operating Pressure

    in A/F (mm) ID (mm)1 51 22.2 22.2 40 Bar (588 psi)1.5 65 34.9 34.9 40 Bar (588 psi)2 79 47.6 47.6 30 Bar (441 psi)2.5 92 60.3 60.3 24 Bar (353 psi)3 105 73.0 73.0 20 Bar (294 psi)4 130 97.5 97.6 (14 swg) 19 Bar (279 psi)CODE L101 - LW32

    The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used. Size Hex Nut Liner Seal Male in L (mm) A/F(mm) L (mm) ID (mm) L (mm) 0.5 13.4 28 16 9.5 16 0.75 16 38 19 15.8 19 CODE L101 LW74 - LW132

    90° BEND MALE x FEMALE CODE L146Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"A (mm) 65 85 110 135 155 195

    ADAPTOR - MALE TO BSP MALE CODE L135Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"L (mm) 51 57 60 63 64 -A/F (mm) 42 56 70 90 106 -

    45 BEND FEMALE X MALE CODE L192Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"B (mm) 43 52 65 79 89 106

    HOSE LINER CODE L125Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"L (mm) 89 95 98 108 114 165

    TEE MALE OR FEMALE*Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"A (mm) 65 85 110 135 155 195

    ADAPTOR - MALE TO BSP FEMALE CODE L186Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"L (mm) 44 50 54 54 54 -A/F (mm) 42 56 70 90 106 -

    *REQUEST CODE FOR COMBINATIONS

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Hygienic Tubes

    Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry. It isparticularly suitable for applications requiringfrequent dismantling.• Robust construction enabling repeateddismantling for sterilising and washing, with noreduction in performance.• 10 bar working pressure.• Wide range of seal material including Nitrile,EPDM, Viton and PTFE.• Stainless steel 316 versions available.• Size range 1' - 4"Size Hex Nut Seal Bore

    Size(mm)

    in A/F(mm)

    L (mm) ID (mm)

    1 51 22 27 22.2 1.5 65 22 39.7 34.9 2 79 22 52.4 47.6 2.5 92 22 65.1 60.3 3 105 22 77.8 73.0 4 130 22 103.2 97.6 (14

    swg) CODE R101 - RW32

  • 90 BEND MALE x FEMALE CODE R146Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    A(mm)

    57 77 102 127 147 187

    B(mm)

    66 86 111 136 156 196

    MALE TO BSP MALE ADAPTOR CODER135

    Size 1.0" 1.5" 2.0" 2.5" 3.0" -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -

    45° BEND FEMALE x MALE CODE R192Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107

    HOSE LINER CODE R125Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"

    L (mm) 89 95 98 108 114 165

    TEE MALE x FEMALE x FEMALE CODER167

    Size 1.0" 1.5" 2.0" 2.5" 3.0" 4.0"A(mm) 57 77 102 127 147 187

    B(mm) 66 88 111 135 156 196

    MALE TO BSP FEMALE ADAPTORCODE R186

    Size 1.0" 1.5" 2.0" 2.5" 3.0" -L (mm) 44 50 54 5444 55 -A/F(mm) 42 56 70 90 106 -

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Hygienic Tubes

    Stainless Steel Filters

    ATEX approved version available - Enquire for more details!To ensure that product remains free from unwanted foreign bodies and oversize solids, DPL offer arange of filters to suit your requirements. Other sizes and designs are available, please enquire.All the following dimensions apply to filters with fitted ends as follows:ILC, IDF, RJT Male, ILC Female and Clamp - other variations available, please ask.

    Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipeline.Available in 1.0" to 3.0" size rangeSee table below for avilable filtration sizes

    'Y' Type FilterThe 'Y' Type filter is designed for use where'in-line' filtration is required. The element can bechanged or cleaned without removing theassembly from the pipeline.Y TYPE FILTERSize 1.0" 1.5" 2.0" 2.5" 3.0"A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400

    See table below for avilable filtration sizes

    Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solids.PUMP PROTECTION FILTERSize 1.0" 1.5" 2.0" 2.5" 3.0"A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229

    3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40%

  • FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100

    Wire Diamm - 0.56 0.32 0.16 0.1

    Aperturemm 6.0 2.0 1.0 0.25 0.16

    Openarea % 40 60 57 38 38

    Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeve.The 6mm perforated tube is also available without the meshsleeve as shown on the table. Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh). Wetted parts are 316L grade stainless steel, sealmaterial is EPDM / Nitrile, hygienic design throughout.

    ATEX approved version available for use in potentially explosive atmospheres.

    Group 2, Category 2, Gas and dust compliant

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Hygienic Tubes

    Flow Plates

    DPL offer a range of flow plate designs or we can manufacture to specific customer requirements.

    Flow Plates are available with valves, position switches and swing bends with handles, drains and drain valves. Completewith box section as required and available in a variety of finishes the DPL, flow plates can be fitted with cable conduit anddrip trays.

    The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors.

    Our ability to import/export information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money.

    Dairy Pipe Line Ltd, Unit 1, Dencora Park, Shire Hill, Saffron Walden, Essex CB11 3GB.Tel: +44 (0)1799 522 885 | Fax: +44 (0)1799 525 916Email: [email protected] www.dpluk.co.uk

  • Introduction.pdfButterfly Valves.pdfActs_Switchboxes.pdfNRV.pdfS3PRV.pdfMiniPRV.pdfBallValves.pdf3WyBallValves.pdfslimline.pdfseatvalve.pdftube.pdfbendstees.pdfcrosses_Ys.pdfclampunion.pdfIDFunion.pdfILCunion.pdfRJTunion.pdffilters.pdfflowplates.pdf


Recommended