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Ellwood Na onal Forge (ENF) is a wholly owned subsidiary of the Ellwood Group Inc. By
leveraging the ver cal integra on of the Ellwood Group, ENF can offer a turn‐key solu on to
its customers that can ensure the highest quality and reliable delivery, at compe ve pricing.
By u lizing strong project management experience, ENF can effec vely manage the steel
making, forging and finish machining steps required to produce a finished part. Our offering
eliminates the need for mul ple purchase orders and mi gates many of the risks our
customers accept when managing the processes themselves.
Simplifying Your Supply Chain With
Customer Inspired Turn‐Key Solu ons
Ellwood Na onal Forge
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814 563 7522 – Email: [email protected]
Regards,
Phone: Email:
Ellwood Na onal Forge (ENF) is a global manufacturer of high quality, engineered, heavy metalproducts characterized by high length/width ra o, ght tolerance OD requirements, and/or bored interior diametersfor a wide range of specialized markets including:
ENF’s unique manufacturing capabili es, skilled cra smen and fully integrated capabili es permit ENF to o er a wide
range of solu ons to its global customer network. ENF has customers from both the public and private sectors mee ngthe needs of the United States and over 20 countries.
ENF’s core competencies:
ENF's onsite machining and heat trea ng facili es are designed to handle a wide variety of material propertyrequirements and to produce a wide range of sizes and product geometries to very close tolerances.
As a wholly owned subsidiary of Ellwood Group Inc, ENF is uniquely posi oned to o er reliable and compe veturn key solu ons by managing complex projects from melt to machine.
We appreciate the opportunity to promote our o ering and earn your business.
MetallurgyHorizontal and Ver cal Heat TreatmentLarge Diameter BoringTight Tolerance Finish Machining
Component Level Project ManagementRota ng Equipment
NuclearPower Genera onRota ng EquipmentOil and Gas (Upstream and Down Stream)
MarineDefenseDuc le Iron PipeSub Sea
8/4/2016
Norandal USA
Jeff Cary
Engineering and Maintenance Manager
Tom Clarke
Product Manager
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: [email protected]
Consolidated Capabili es
Crane Capaci es: 100 ton – Warren PA
50 ton– Irvine, PA (Heat Treatment)
Heat Treatment: 4 Horizontal 50 ton / 46’L / 72” Diameter 13 Ver cal– 50 ton / 35’L / 76” Diameter
Quench: Ver cal – 45’L X 96” Diameter / Oil Ver cal– 35’ L X 76” Diameter/ Air & Water Mist Horizontal – 45’L X 72” Diameter/ Water
Roughing: 40 ton – 50’ L X 90” Diameter
Turning/Milling
50 ton – 70’L X 78” Diameter 100 ton— 33’L X 115” Diameter
Boring: 50 ton – 70’L X 48” Bore Diameter
Paint: 15 ton – 8’ W X 16” L
QC/TESTING: Heat Indica ng Lathe – 30 ton – 30’ L X 60” Diameter Tensile Impact V & U Notch Drop Weight Bend Hardness Tes ng Hot Etch Macro Tes ng Magne c Par cle (Level III) Liquid/Fluorescent Penetrant
Ultrasonic (Level III) Hardness
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: [email protected]
Ver cal Heat Treatment
ENF is capable of thermal stress relieving, annealing, normalizing, quenching and tempering.
13 vertical and 4 horizontal furnaces are used in conjunction with vertical oil and water
quench tanks. Horizontal spray quench facilities, differential quench tower, and fan air cooling
tower add to our array of equipment. Furnaces are equipped with state-of-the-art controls to
assure accurate temperature and furnace operation during the thermal cycle process. Heat
Stability Testing capabilities are available to measure the stability of turbine rotors under
operating conditions. In addition to heat treating low alloy steel forgings, ENF has the
capability to heat treat stainless, titanium and a wide range of oilfield and defense specific
alloys.
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: [email protected]
Ver cal Differen al Quench
Today’s highly engineered rota ng equipment needs components born from ever increasingly
complex designs. Ellwood Na onal Forge’s differen al quench towers play an important role
in bringing these high concept components to life. Leveraging ENF’s ver cal heat treatment
capabili es the ver cal differen al quench tower is designed to provide up to five different
levels of localized hardness and strength characteris cs as required by the engineer.
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: [email protected]
ENF is capable of offering tight tolerance finish machining on products up to 115” in diameter
and 70’ in length. We maintain machines and tooling for all types of conventional and CNC
machining operations required in the production of large precision machined forgings. ENF’s
wide array of capabilities include state-of-the-art multi-axis CNC work centers consisting of
lathes, boring machines, mills, hones, saws and support equipment. ENF has an experienced,
proficient workforce capable of holding tight tolerancing of all types of profiles, configurations
and steel based materials.
Turning and Boring
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: [email protected]
Quality and Tes ng
ENF’s #1 priority is making sure we exceed our clients’ expectations. Our Quality and Testing
teams are key components in making quality a reality. ENF’s commitment to excellence is dis-played through our ISO 9001:2015 standards, and our many other quality and continuous im-provement programs. These initiatives are driven by a highly trained and dedicated staff along with the industry’s best equipment. A Coordinate Measurement Machine (CMM) and a
Faro Laser Tracker are just two of the tools used by ENF Quality to assure extreme accuracy and precision in verifying measurements.
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: [email protected]
Research and Development
Ellwood Group, Inc. is focused on producing and marketing high-quality, engineered, heavy
metal sections. In order to continuously improve our offerings and remain on the cutting
edge of technology, Ellwood Materials Technologies was formed. EMT, located in New
Castle, Pennsylvania, performs research and development in conjunction with Ellwood
National Forge. Either by developing new grades, or optimizing the properties of existing
materials, EGI’s complete vertical integration allows industry leading metallurgists and
research scientists to monitor all materials from development all the way through final
machining.