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Introduction to HLG System room-temperature glass coating Completely inorganic coating material...

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Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method
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Page 1: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Introduction toHLG System

room-temperature glass coating

Completely inorganic coating material

Environmentally friendly coating method

Page 2: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Glass that does not need heat treatment!

Heatless glass is a completely inorganic coating material used at room-temperature to produce a glass film (ceramic film).

Conventional ceramic and glass products are formed through the fusion of component materials at high heat, followed by rapid cooling and hardening. In the past, ceramic and glass film could not be produced without a high temperature treatment process. However, Dr. of Engineering Kazumi Yasuda has overturned the conventional wisdom of previous ceramic production methods by inventing a heatless glass production method for ceramic and glass film. With his revolutionary heatless glass production method high-temperature processing is unnecessary, and ceramic and glass film can be produced at ordinary room-temperature.

Page 3: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Glassification by catalytic reaction

When a heatless glass coating is applied, moisture in the air causes some of the components to begin transformation. In a chain-reaction, this transformation is repeated automatically. Each changed molecule triggers the transformation of the next molecule, causing the process to continue until the coating material stabilizes and hardens, resulting in a glass film.

Once applied this coating material dries and becomes glass

This production methods are developed by Dr. of Engineering Kazumi Yasuda

Page 4: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Why is this coating material environmentally friendly?

• The coating is inorganic.The coating is inorganic.Most Most coating materials are made from petroleum – in short, organic matters. These organic substances are being scrutinized recently because they cause the production of dioxins and other harmful substances. Furthermore, the need to conserve petroleum and other limited resources has spurred efforts to switch from organic to inorganic primary materials.

Page 5: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

No water pollutionRecyclable

• Glass and ceramics are completely inorganic materials that release no harmful substances into water, so this coating material has almost no environmental impact.

• Since the coating contains no harmful substances, disposal is not problematic. This material can be treated just like rocks or sand. Handled carefully, it can even be recycled as aggregate.

Page 6: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

HLG System Key Features

Completely inorganic: glass and ceramic Heat resistant: withstands high temperatures Corrosion resistant: does not decay Isolation: does not conduct electricity

Page 7: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Comparison with typical organic Comparison with typical organic coating materialscoating materials

Test item Test method Heatless glass Organic coating

Heat resistance Coated surface exposed to gas burner flame Surface incombustible Combustible

Water resistance Immersion in 50º C water for 10 day seal test No change No change

Oil resistance Machine oil test No change Solution swelling

Flexibility 6 mm bend No change No change

Temperature stress JIS A 6910 No change No change

Impact test DuPont Method No change No change

Pencil hardness Hardness measured using Mitsubishi Pencil Uni leads 4–5 H 2 H

Acid resistance test Observation of effects of 5% sulfuric acid solutiondripping for 24 hours

No change Whitening and swelling

Solvent resistance Immersion in lacquer thinner, benzene, etc. No change Solution swelling

Vapor permeability

Salt tolerance

ASTM E-96-8 (g/m2 for 24 hours) 23º C at RH 60%with slate sheet as a standard of 100

Japan Road Association guidelines chloride penetrationamount in mg/cm2/day

1.0

1.2 or less0.5 or less

0.2 or less

Page 8: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Evaluation certifications

1. Discoloration preventing materials for civil engineering uses evaluation testsDiscoloration prevention certification No. 024101 (Type I) Discoloration prevention certification No. 024102 (Type II)

2. (Water elution) Utensil and container wrapping standard test No. 502110687-0023. Combustibility test for railway rolling stock materials Passed 2002, No. 163: incombustible, no harmful gas produced4. Ministry of Land, Infrastructure and Transport NETIS registered Registration No. KT-010032 (new technology registration) 5. Sanitation tests and certification in accordance with the Food Sanitation Law

Number: 10 HiTEC No. 0-1804 Certification date: 99/03/19Certifying agency: High Polymer Test & Evaluation CenterCertification extent: to Food Sanitation Law food and additive standards conformation

Page 9: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

HLG System Purposes

Protect and preserve buildings and civil engineering structures for an extended time

Reduce lifetime costs Maintain and preserve coated materials used at high temperatures

for an extended period with heat resistance Reduce lifetime costs Prevent graffiti and posting of bills Scenic improvement and environmental preservation Prevents stains with self-cleaning effect Scenic maintenance and cleaning cost reduction Resists chemicals For places where the durability of glass is necessary

Page 10: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Long-term protectionand preservation of buildings

Excellent climate resistance (long-term appearance maintenance)

25–30 years of resistance when calculated in terms of natural climate resistance

Accelerated climate resistance test Test device: Super UV Tester W-3 UVExposure: 90 mW RH 70%Dew Cycle: Light/Dark 4/2 hrsWater Spray: 15 sec/30 minLuster: 60-60 specular reflection rate (%)

Page 11: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

SL-600

Page 12: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Coating application examplesPipe internal heat resistance use

Special heat resistant coating

Building exterior wallHL-C method

HLG layered anti-corrosive coating

Heat ray reflection method and layered anti-corrosive method

Pipe frame concrete salt damage preventionCT Coating Series

Gaia Clean NC-7 Prevention of attachment of sea organisms* Note: This is not an HLG system.

Page 13: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Coating application examples

FlooringHLG flooring method

Nano Treatment System (NTS) Exterior

wall HL-C

method

Residential building exteriorHL-C method

Building rooftopHLG heat blocking protection and waterproofing method

LG layered anti-corrosive method

Heat ray blocking method andlayered anti-corrosive method

Page 14: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

HLG System heat resistant coating material

This line includes products that can resist temperatures as high as 1400º C.

Uses are as diverse as the variety of facilities where heat is used.

This excellent coating material is not only heat resistant, it is also resistant to sulfurous acid gas and other chemicals!

Power generation plants, high-temperature incinerators, smokestacks, etc.

Page 15: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Heat resistant coatingapplication example

Thermal power station flue interior heat resistant coating installation (resistant to sustained heat of 400º or more)

Page 16: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

HLG system graffiti andposting prevention coating material

Making use of the features of glass, HLG is effective in the prevention of graffiti and bill posting.

Contributes to crime prevention and urban scenic preservation.

Also resistant to cigarette burns and heat, making it highly durable.

Page 17: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Introduction to Introduction to HLG System GT-XHLG System GT-X

Reactive acrylic resin

Cross-linking agent B

Cross-linking agent A

Organopoly siloxane

• Excellent climate resistance• Very hard• Flexible• Extremely low pollution• Fire resistant

Note: Acrylic resin and cross-linking agent B form a film structure with a suspension effect that makes it both hard and flexible

Page 18: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Feature Comparison ChartFeature Comparison Chart

HLG System HLG System FluorineSL-600 (A) GT-X Resin coating

Pencil hardness 3–9 H 4–6 H 3HClimate resistance ◎ ◎ ○

Pollution ◎ ◎ ×Flexibility ○ ○ ○

Layerability ○ ◎ △Lifespan (years) More than 30 25–30 about 20

In accelerated climate resistance tests (Super UV Tester), HLG In accelerated climate resistance tests (Super UV Tester), HLG maintained 80% of its luster even after 25–30 years. maintained 80% of its luster even after 25–30 years.

By putting a layer of SL–600 Series film that has a 30 year By putting a layer of SL–600 Series film that has a 30 year resistance on top of GTX film, which has 25 year resistance, resistance on top of GTX film, which has 25 year resistance, amazing durability can be achieved. amazing durability can be achieved.

Page 19: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Realization of amazing durability

★ HLG System GT-X is 70% inorganic and 30% organic. ★ By combining the strengths of inorganic and organic

materials, an excellent coating film that surpasses fluorine resin coating is achieved.

★ As a finishing material, HLG System SL-600 Series (completely inorganic, room-temperature glass coating material) is coated on top of GT-X.

Super long-term protection for coated materials that is impossible with conventional organic coating materials has been realized.

Page 20: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Coating function 10-year guarantee (Assurance guarantee system)

① Heatless glass coating material SL-600 Series ② Heatless glass coating incombustible material SL-200 Series ③ Heatless glass coating material primer SL-100 Series ④ Long-lasting organic inorganic hybrid color HLG system GT-X ⑤ Organic-inorganic hybrid type ⑥ Special epoxy primer ⑦ Undercoat adjustment filler (polymer cement) For first applications, concrete saturation ⑧ Special etching primer for steel surfaces

Note: 10-year guarantee from coating is a guarantee system endorsed by a Japanese insurance company.

Top coating Middle layerUndercoat 2Undercoat 1

① SL-600 SL-200② ③ SL-100 GTX ④ Hard coating ⑤ ⑥ Primer-E ⑦ Filler Scepter-P⑧

↑Coating surface↑ (Civil engineering method standard specification)

Page 21: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Photographs of Installation

1. Materials are incombustible (when scorched poisonous gas is not emitted).

2. Long-term preservation possible.

3. Easy to install, so installation time (period of traffic disruption) is short compared to other finishes.

Tunnel interior wall graffiti and bill posting prevention

Page 22: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Photographs of installation (Bridge support graffiti and bill-posting prevention)

1. Installation is possible regardless of shape. 2. Coating material resistant to cigarette burns and other damage. 3. Easy to install, so installation time (period of traffic disruption) is

short compared to other finishes.4. Possible to choose from various colors.

Page 23: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Product examples(Potential applications are unlimited)

Long-term preservation and graffiti and posting prevention functions

1. For snowy regions, this coating material is highly resistant to snow melting agents

2. Long-term preservation and graffiti and posting prevention functions

Page 24: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Rust-resistant coating material

Steam blocking, low vapor permeability are excellent. Salt-resistance is high. For any installation on earth, the

coating is inevitably thinner at the edge because of surface tension.

Foundation material (iron)

Organic coating material 100μ–200μ

Only a few microns thick at the edge

HLG top coating film is only about 15μ, making it a thin film design from the outset. Foundation material (iron)

HLG system coating material is protected by a top coating

Page 25: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Blocks water (steam) and salt

1. Good steam blocking and low vapor permeability. 2. High salt resistance.

Page 26: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Electrical insulation use (surface insulation)

• HLG acts as surface insulation and prevents static electricity on building exterior surfaces.

• Negative electrons are not retained. • Dirt is not attracted, helping keep

the surface clean. • Use for electronic parts and other items

also possible.

Discoloration preventing materials for civil engineering uses evaluation test (self-cleaning effect)

Discoloration Certification No. 024101 (Types I and II)

Page 27: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Installation photographs (long-term preservation and protection)

Ginza Christian Dior Apartment building in Naruse

Installation system with manufacturer guarantee (up to 10 years)

Page 28: Introduction to HLG System room-temperature glass coating Completely inorganic coating material Environmentally friendly coating method.

Installation photographs (long-term preservation and protection)

Application on flooring materials protects them and preserves their beauty for a long time.

1. Daily maintenance is easy.

2. Chemical resistance is high.

3. Since the coating is SiO2, the friction coefficient is high, making it less slippery than resin finishes.

4. Surface is incombustible.


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