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INTRODUCTION TO HOOK-UP & COMMISSIONING

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    MOHD HAZWAN BIN JAMHURI2010872644

    HOOK-UP & COMMISSIONING

    ANDPIPELINE SERVICES

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    COMPANY PROFILE

    Baxtech Resources Sdn. Bhd., a Malaysiancompany was formed to provide a specializedand dedicated approach to Engineering,Construction fields and supply especially in

    the oil and gas industries both on onshoreand offshore and power station development.

    Offer a broad spectrum of mechanical

    engineering, construction and maintenanceservices in the petroleum/gas plant,petrochemical, power plant, offshorefabrication works and general industries too.

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    Expert in onshore (Prefabrication) andoffshore (Installation) work.

    Hook-Up & Commissioning (HUC) and

    Pipeline Services.

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    WHAT IS HUC?

    Two different jobs

    The scope encompasses all surface

    engineering capabilities that include

    design, engineering, procurement,provision, fabrication, installation, and

    construction.

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    The HOOK-UP" refers to making theconnections from the well to the oil

    and gas separator and from the

    separator to either the storage tanksor a flow line. It also includes

    connection the utilities needed for the

    controls to function. The COMMISSIONING" refers to

    activating the system once it is hooked

    up.

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    WORKING EXPERIENCES

    Learned from the engineer on how toread pipeline drawing.

    Learned from the yards supervisor,

    Encik Azaha on how to make QualityControl (QC) Calculation and Fitter

    Calculation.

    Prepared weld map on the drawing. Prepared Job Hazardous Analysis.

    Prepared Material Tracking Report-

    Cable Instrument (MTR).

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    Learned safety requirement foronshore and offshore work.

    Learned several Standard Operation

    Procedure (SOP) for several job. Learned on how to prepare Daily

    Progress Report (DPR) for HUC.

    Pipeline services- PIGGINGprocedure.

    Preparing NORMS.

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    JOB DESCRIPTION

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    JOB HAZARD ANALYSIS (JHA)

    This analysis of a project is completed

    by engineer to identify hazards toemployees and the public. It identifies

    hazards, corrective actions and the

    required safety equipment to ensure

    public and employee safety.

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    MATERIAL TRACKING

    REPORT(MTR)

    Is the process of analyzing thedrawings and determining all the

    materials required to accomplish the

    design.

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    DAILY PROGRESS REPORT

    (DPR)

    HUC PROCEDURE Work instruction from NEWFIELD

    Site visit

    Send site visit report to NEWFIELD Work order from NEWFIELD

    Material Verification Report (MVR)

    Welding Procedure Specification / WQT

    Fit-up Report

    Visual Report

    Welding Summary

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    Non Destructive Report (NDT)

    i. Radiographic testing

    ii. Dye penetrant inspection

    Hydrotest Test Teport

    Painting Report

    Pipework Checksheet

    ISO Drawing and Weld Map

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    PIPELINE SERVICES-PIGGING

    PROCESS

    Which uses pressurised container to

    shoot a cleaning device (PIG)

    through the pipeline to perform a

    variety of functions.

    Objectives:-

    i) Used to clean and clear the pipeline.

    ii) Removed unwanted material from theline.

    iii) Examined the pipe from the inside.

    iv) Corrosion inspection of the pipe.

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    PIG DEVICES

    TYPICAL CONFIGURATION OF PIG LAUNCHER

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    PIPELINE CLEANING CALIPER INSPECTION

    METAL LOSS INSPECTION

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    NORMS

    Stands for NUMBER OFMANHOURS.

    The purpose of this document is as a

    guideline for PBJV staff or contractorsto carry out construction manhours

    estimate of Offshore

    engineering/maintenance activities. The schedule of NORMS shall be

    used to evaluate all works.

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    HEALTH AND SAFETY

    ENVIRONMENT

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    ONSHORE AND OFFSHORE

    REQUIREMENT

    18 years old and above.

    i. OFFSHORE

    Attending safety course. The company will give the workers

    safety passport:Basic Offshore Safety Induction and Emergency Training

    (BOSIET)

    a. Helicopter safety and escape training

    (HUET)

    b. Sea survival

    c . Fire fighting and self rescued . Basic safety induction

    e . Emergency Breathing Systems (EBS)

    f . Survival first aid

    Medical card

    COMPULSORY

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    ii. ONSHORE Medical check-up

    Attending rigging and slinging course (for

    RIGGER)Attending scaffolding course ( for

    SCAFFOLDER)

    NIOSH card (if work in plant)

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    IN PROGRESS PROJECT

    (SITE VISIT)

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    LADDER WITH

    HANDRAIL

    16 PIPE WITH 10 PIPE

    REDUCER

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    DECK WITH THE GRATINGS

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    HYDROTEST

    FIT-UP PROCESS

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