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7/27/2019 INTRODUCTION TO HOOK-UP & COMMISSIONING
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MOHD HAZWAN BIN JAMHURI2010872644
HOOK-UP & COMMISSIONING
ANDPIPELINE SERVICES
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COMPANY PROFILE
Baxtech Resources Sdn. Bhd., a Malaysiancompany was formed to provide a specializedand dedicated approach to Engineering,Construction fields and supply especially in
the oil and gas industries both on onshoreand offshore and power station development.
Offer a broad spectrum of mechanical
engineering, construction and maintenanceservices in the petroleum/gas plant,petrochemical, power plant, offshorefabrication works and general industries too.
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Expert in onshore (Prefabrication) andoffshore (Installation) work.
Hook-Up & Commissioning (HUC) and
Pipeline Services.
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WHAT IS HUC?
Two different jobs
The scope encompasses all surface
engineering capabilities that include
design, engineering, procurement,provision, fabrication, installation, and
construction.
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The HOOK-UP" refers to making theconnections from the well to the oil
and gas separator and from the
separator to either the storage tanksor a flow line. It also includes
connection the utilities needed for the
controls to function. The COMMISSIONING" refers to
activating the system once it is hooked
up.
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WORKING EXPERIENCES
Learned from the engineer on how toread pipeline drawing.
Learned from the yards supervisor,
Encik Azaha on how to make QualityControl (QC) Calculation and Fitter
Calculation.
Prepared weld map on the drawing. Prepared Job Hazardous Analysis.
Prepared Material Tracking Report-
Cable Instrument (MTR).
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Learned safety requirement foronshore and offshore work.
Learned several Standard Operation
Procedure (SOP) for several job. Learned on how to prepare Daily
Progress Report (DPR) for HUC.
Pipeline services- PIGGINGprocedure.
Preparing NORMS.
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JOB DESCRIPTION
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JOB HAZARD ANALYSIS (JHA)
This analysis of a project is completed
by engineer to identify hazards toemployees and the public. It identifies
hazards, corrective actions and the
required safety equipment to ensure
public and employee safety.
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MATERIAL TRACKING
REPORT(MTR)
Is the process of analyzing thedrawings and determining all the
materials required to accomplish the
design.
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DAILY PROGRESS REPORT
(DPR)
HUC PROCEDURE Work instruction from NEWFIELD
Site visit
Send site visit report to NEWFIELD Work order from NEWFIELD
Material Verification Report (MVR)
Welding Procedure Specification / WQT
Fit-up Report
Visual Report
Welding Summary
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Non Destructive Report (NDT)
i. Radiographic testing
ii. Dye penetrant inspection
Hydrotest Test Teport
Painting Report
Pipework Checksheet
ISO Drawing and Weld Map
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PIPELINE SERVICES-PIGGING
PROCESS
Which uses pressurised container to
shoot a cleaning device (PIG)
through the pipeline to perform a
variety of functions.
Objectives:-
i) Used to clean and clear the pipeline.
ii) Removed unwanted material from theline.
iii) Examined the pipe from the inside.
iv) Corrosion inspection of the pipe.
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PIG DEVICES
TYPICAL CONFIGURATION OF PIG LAUNCHER
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PIPELINE CLEANING CALIPER INSPECTION
METAL LOSS INSPECTION
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NORMS
Stands for NUMBER OFMANHOURS.
The purpose of this document is as a
guideline for PBJV staff or contractorsto carry out construction manhours
estimate of Offshore
engineering/maintenance activities. The schedule of NORMS shall be
used to evaluate all works.
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HEALTH AND SAFETY
ENVIRONMENT
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ONSHORE AND OFFSHORE
REQUIREMENT
18 years old and above.
i. OFFSHORE
Attending safety course. The company will give the workers
safety passport:Basic Offshore Safety Induction and Emergency Training
(BOSIET)
a. Helicopter safety and escape training
(HUET)
b. Sea survival
c . Fire fighting and self rescued . Basic safety induction
e . Emergency Breathing Systems (EBS)
f . Survival first aid
Medical card
COMPULSORY
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ii. ONSHORE Medical check-up
Attending rigging and slinging course (for
RIGGER)Attending scaffolding course ( for
SCAFFOLDER)
NIOSH card (if work in plant)
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IN PROGRESS PROJECT
(SITE VISIT)
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LADDER WITH
HANDRAIL
16 PIPE WITH 10 PIPE
REDUCER
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DECK WITH THE GRATINGS
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HYDROTEST
FIT-UP PROCESS
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