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VISION
To be a leader amongst the Original Equipment Manufacturers by constantlyEvolving, Continuously absorbing and implementing latest Techniques.
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MISSION
To work efficiently and Meeting Total
Satisfaction of our Valued Customers and for
the Prosperity and Growth of our Associates
and People with us.
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QUALITY POLICY
We will endeavour to be world class organizationand satisfy our customers needs towards reliableperformance in all our products.
We shall be committed to continualimprovement through Quality ManagementSystem in order to meet customer needs &
expectations with increased morale of ourpersonnel.
For this, we shall create an environment toencourage all our employees and suppliers toprevent defects and strive for excellence.
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MILESTONES
1969 Started A.K.Automatics, Rohtak
1981 Started Micro Turners, Rohtak
1983 Started Micro Turners, Parwanoo
1984 Started supply of engine/chasis
components for motorcycles to Hero
Honda.
1988 Started supply of Gear Shifter Shaft for
Maruti Suzuki 1993 Vendor approval & supply to
Bajaj Auto Ltd. 1994 Gas Carburising and LCN Treatment
facilities added
1996 Gear Shapers and Gear Hobbing m/c addedfor complete gears finish
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1998 Bearing Races manufacturing including
track grinding added 2002 Started Micro Turners, Barotiwala (HP) 2005 Started Micro Turners, Chakan for
supplies to Bajaj Auto 2005 Started Micro Turners, Gurgaon 2007 Started Micro Turners, Pantnagar for
supplies to Bajaj Auto 2010 Started Micro Turners, Haridwar 2010 Started Micro Turners, Nalagarh (HP) 2010 Started Metal ManMicro Turners,
Pantnagar for supply of frame &otherfabricated item for Bajaj AutoLtd.
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MAN POWER
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COMPONENT SALE TREND FOR THE YEAR 2010-11
8 57 865 72 8 61 93 85 5 9 02 90 04 2 93 84 13 44
66878353 68157011 69861861 7438026496570341
79233047 82806525
77618848 85298344 92896808
97 94 96 92 88 99 99 89 97 90 94 99 95
1004642948
8877441897613010
87397298
84638782759017027094278470997428
72265713
950696659
8687793270117325
0%
20%
40%
60%
80%
100%
Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10 Jan-11 Feb-11 Mar-11 TOTAL
MONTHS
COMPONENTSALE
(PLAN
VsACTUALIN
RS)
SAHINResponsiity
MONTHS
Apr-10May-10
Jun-10
Jul-10Aug-10
Sep-10 Oct-10Nov-10
Dec-10
Jan-11 Feb-11Mar-11
TOTAL
TARGETS
72265713
70997428
70942784
75901702
84638782
87397298
97613010
88774418
85786572
86193855
90290042
93841344 1004642948
ACTUAL
70117325
66878353
68157011
69861861
74380264
86877932
96570341
79233047
82806525
77618848
85298344
92896808 950696659
VRIANCE
2148388
4119075
2785773
6039841
10258518
519366
1042669
9541371
2980047
8575007
4991698
944536 53946289
% 97 94 96 92 88 99 99 89 97 90 94 99 95
MONTH WISE SALES TREND
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SR.NO MONTH
TOTAL RECEVING
QTY.
TOTAL
REJ. PPM1 JANUARY 9713992 149066 15345
2 FEBRUARY 7838836 234461 29910
3 March 6964507 195532 28075
4 April 6964507 195532 28075
5 May 5559304 126259 22711
6 June 20893521 586596 28075
7 July 8938068 227342 25435
8 August 10919179 574736 52635
9 September
10 October
11 November
12 DecemberMONTH WISE P.P.M
15345
2991028075 28075
22711
28075
25435
52635
0
10000
20000
30000
40000
50000
60000
JANUARY FEBRUARY March April May June July August September October November December
MONTH
P.P.M
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MONTHNAME
2010-2011 APRIL,11 MAY,11 JUNE,11 JULY,11 AUG,11
P.P.M 1166 246 284 536 722 279
TARGET 0 0 0 0 0 0
MONTHLY P.P.M TREND OF B.A.L
536
722
279284246
1166
0
1500
2010-
2011
APRIL,11 MAY,11 JUNE,11 JULY,11 AUG,11 SEP,11 OCT,11 NOV,11 DEC,11 JAN,12 FEB,12 MAR.12
MONTH
P.P.M
MONTHLY P.P.M TREND OF B.A.L Apr-11 to Aug.11
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PPM REPORT (FCC RICO LTD )
Month Wise PPM
941.18 941.181201.35 1205.01
2730.78
3796.27
246.130.00 0.00
2613.31
1625.482233.35
1116.45784.90
0.00
500.00
1000.00
1500.00
2000.00
2500.00
3000.00
3500.00
4000.00
Mar-10 Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10 Nov-10 Dec-10 Jan-11 Feb-11 Mar-11 Apr-11
DescriptionMar-
10Apr-
10May-
10Jun-10 Jul-10 Aug-10 Sep-10 Oct-10
Nov-
10Dec-10 Jan-11 Feb-11
Mar-
11Apr-
11
Inspection Qty.27837
527837
5312150 318670 335801 348500
316910
371055
314984
319135 333440 339400 32066024844
0
Rejection Details
Thread Damage 262 262 375 384 888 673 34 0 0 694 542 731 355 194
Other model 29 650 44 0 0 140 0 27 3 0
NO FULLTHREADS
1
Total Rejection 262 262 375 384 917 1323 78 0 0 834 542 758 358 195
PPM 941.18 941.181201.3
51205.0
12730.7
83796.2
7246.13 0.00 0.00
2613.31
1625.48
2233.35
1116.45
784.90
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FOUR WHEELERMARUTI SUZUKI LTD.HONDA SIEL CAR INDIA LTD.MAHINDRA & MAHINDRA
LTD.TATA MOTORS LTD.ASHOK LEYLAND NISSANVEHICLES PVT LTD.OTHER CUSTOMERSSUZUKI POWER TRAIN LTD.
SONA KOYO STEERINGSYSTEM LTD.MUSASHI AUTO INDIA LTD.Hi-TECH GEARSHi-WAY INDUSTRIESPRECI FORGE & GEARSSUMEDH TOOLS
ENDURANCE SYSTEMLUCAS TVS LTD.
TWO WHEELERBAJAJ AUTO LTD.HERO HONDA M/CYCLE LTD.SUZUKI M/CYCLE INDIA LTD.
TVS MOTOR COMPANY LTD.HONDA MOTORCYCLE &
SCOOTER INDIA P LTD.INDIA YAMAHA MOTOR PVT.LTDMAHINDRA TWO WHEELER
LTD.
CUSTOMERS
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KICK SHAFTS &
KICK SHAFTASSEMBLYTRANSMISSIONGEARS & SHAFTS
SPROCKET CAMCHAINBEARING RACESCAM BRAKE
DOWELPIPE BREATHER
PRODUCT PROFILE
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SPACER & BUSH
BOLTS & STUDSROCKER SHAFT ASSY
SHIFTING SHAFT ASSYDIFF PINION SHAFTSCLUTCH RELEASE SHAFTS
AXLES
FRAME ASSYOTHER PRECISION
MACHINE COMPONENT
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MANUFACTURING
LOCATIONSAK AUTOMATICS ROHTAK
MICROTURNER-1 ROHTAK
MICROTURNER-2 BAROTIWALA
MICROTURNER-3 GURGAON
MICROTURNER-4 CHAKAN
MICROTURNER-5 PANTNAGAR
MICROTURNER-6
NALA GARH (SOLAN)
MICROTURNER-7 HARIDWAR
MICROTURNER PARWANOO
METAL MAN MICRO TURNERS
PANTNAGAR
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MANUFACTURING FACILITIES
COLD FORGING
HOT FORGING
CNC MACHINING
CNC GRINDING
GEAR SHAPING
HOBBING
BORE HONNING
MIG WELDING
ASSY. STATION
HEAT TREATMENT
SURFACE COATING
FABRICATION & WELDING
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DETAILS OF EQUIPMENT
COLD FORGING
PART FORMERS Upto 22mm 02
MULTI STATION BOLT 18MAKERS
HYDRAULIC PRESSES 02
KNUCKLE JOINT PRESSES 07 LONG STROKE HEADERS 12
STRAIGHTENING M/Cs 20
TRIMMING M/Cs 19
ONE DIE TWO BLOW SPLIT DIE 02COLD HEADING M/C
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CNC TURNING MACHINES342SINGLE SPINDLE AUTOMATS140VMC 21
CYLINDERICAL GRINDERS68CNC CYLINDERIAL GRINDER02CENTER LESS GRINDERS95INTERNAL DIA GRINDERS06ROTARY SARFCAE GRINDER
03HOBBING MACHINES 35CNC HOBBING56THREAD ROLLING MACHINE 47SHAPING MACHINES11BROACHING MACHINES 09GEAR SHAVING04CNC SHAVING06HONNING MACHINES 06SPECIAL TAPPING MACHINES 12SPMs 22
MACHINE SHOP
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HOT FORGING
POWER PRESSES -200 TONS 17
TO 1600 TONS CAPACITY
WITH INDUCTION HEATER
TRIMMING PRESSES - 08
250 TONS CAPACITY
RESISTANCE HEATING & 05
METAL GATHERING M/Cs
BAND SAW M/Cs 06
CIRCULAR SAW 01
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SEALED QUENCH FURNAC E 10
GAS CARBURISING FURNACE 05
INDUCTION HARDENING 16
SHAKER HEARTH FURNACE 04
MESH BELT FURNACE LINE 06
LCN TREATMENT FURNACE 09 TEMPERING FURNACE 08
NORMALISING FURNACE 05
SHOT BLASTIN MACHINE 10
HEAT TREATMENT
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SURFACE COATING
ZINC PLATING
DACROCOATING
PHOSPHATING
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TOOL ROOM & MISC. M/Cs
MILLING 60 LATHE 28
SURFACE GRINDER 31 E.D.M. 02 TOOL & CUTTER GRINDER 02 MIG WELDING 11
CAPSTUN & TURRET LATHES 06 POLISHING MACHINE 03 BELT GRINDER 10 MIG WELDING 100
CNC WIRECUT (SODIK) 01 HOB RESHARPING M/C 04
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INSPECTION & TESTING
EQUIPMENTSMetallurgical MicroscopeRockwell HardnessTesterMicro Vicker Hardness
TesterSuperficial HardnessTester
Eddy Current TesterPlating thickness testing
gaugeSalt spray chamberC.S apparatus.
Height GaugeMagna Flux TestingMillipore Testing M/cLead & Profile Testers
Gear Roll TestersProfile Projector
Surface Roughness TesterRoundness TesterImage Analyzer
Air Ring/Plug gaugesUniversal Testing M/C
Coordinate Measuring M/C(CMM)
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DESIGN SOFTWARE
AUTO CAD 2004
SOLID WORKS
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CAPACITIES
COLD FORGING CAPACITY/MONTH
2000 TONS
HOT FORGING CAPACITY/MONTH
500 TONS
MACHINING CAPACITY/MONTH
2500 TONS
FABRICATION CAPACITY/MONTH
1000 TONSCURRENT CAPACITY UTILIZATION 70%
T
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ROAD MAP TO EXCELLENCE
PARWANOOPLANT
TS16949 CERTIFIED
Established
In Process
TS 16949In All other plants
Exp.byMarch 2012
5S&
TPMIn Progress
TPM-JIPMCERTIFICATION
By -2013-16
Pant Nagar Plant
N J i t V t
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New Joint Ventures
MICRO TURNERS has concluded for Technical Collaborationwith Japanese firms, KORITU and HAYASHIKOGYO for ManufacturingShift Tower for MARUTI SUZUKI. The plant is coming up at Manesar.
Shift Tower
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AWARD FOR ZERO DEFECT
FROM BALBroze Award for continuous 6 month
Zero defectSilver Award for continuous 12 month
Zero defect
A A O T O A
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AWARD FOR TPM FROM BAL
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AWARD FOR QUALITY & DELIVERY
EXILENCE FROM HMSIL
2009-10 2010-11
AWARD FOR OUTSTANDING QUALITY
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AWARD FOR OUTSTANDING QUALITY
PERFORMANCE FROM HHML
AWARD FOR BEST VENDOR
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AWARD FOR BEST VENDOR
PERFORMANCE & VALUE ENGG. MERI
FROM IYM
BEST VENDOR PERFORMANCE VALUE ENGG. MERIT
MICRO TURNERS III A.K.AUTOMATICS
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MICRO TURNERSII
VILLAGE JHARMAJRI
P.O. BAROTIWALA - 173205
TEH. NALAGARH,
DISTT. SOLAN (H.P.) INDIA
PHONE NO : - 01795-645368Email [email protected]
MICRO TURNERSI
HISSAR ROAD ROHTAKHARYANA INDIA
PHONE NO. : - +919215171769Email [email protected]
MICRO TURNERS III
& MARKETING OFFICE
57-58, MILESTONE N.H-8
DELHI JAIPUR HIGHWAY, VILL.BINOLA 122413( GURGOAN )HARYANA INDIAPHONE NO. : - +919215159321
+919911203355Email :[email protected]
HISSAR ROAD ROHTAKHARYANA INDIA
PHONE NO. : - +919215227499Email : [email protected]
MICRO TURNERS
SECTOR-10, PLOT NO. -13, I.I.EPANTNAGAR, RUDARPUR
UTTRANCHAL, INDIA
Email [email protected]
MICRO TURNERS
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VILLAGE NARYAL, SECTOR-4,PARWANOO DISTT. SOLAN (H.P.) INDIA
PHONE NOS. 01792- 234422 / 232523.Fax : 01792- 232923Email : [email protected]
CORPORATE OFFICE
35-36, SCO 345 SEC 09
PANCHKULA -134109HARYANA
PHONE No :+91 172 6459634E mail : [email protected]
MICRO TURNERS
Plot No. 8, Industrial Park-4
Haridwar UttranchalINDIAEmail : [email protected]
MICRO TURNERS
VILLAGE HARRAIPURNALAGARH ROAD NALAGARHHIMACHAL PRADESHINDIAEmail: [email protected]
MICRO TURNERS
PLOT NO-54/1
VILLAGEMAHALUN TALUK
KHED PUNE - MAHARASHTRA
INDIAEmail: [email protected]
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THANK YOU
WEB SITES:-
www.microturners.in
www.microturners.com
http://www.microturners.in/http://www.microturners.in/http://www.microturners.in/http://www.microturners.in/http://www.microturners.in/