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Introduction to Rockpress
Rocklea Pressed Metal trading as Rockpress
established 1972
major manufacturer and fabricator of metal products
located in industrial hub of Acacia Ridge
factory floor space ~13,600 m2
Approx 100 staff
Physical Layout
Accreditation
ISO 9001 – Quality Management
AS 4801 – Health & Safety
ISO 14001 – Environmental Management
Main Roads accredited supplier
ASSDA accredited
Competitive Manufacturing
Based on “Lean Manufacturing” focusing on reduction of waste
Engagement of employees to improve production flow and deliver
business objectives
Improving daily processes by identifying and analysing supply chain
and production issues
Nationally recognised Cert III & Cert IV training for staff
Organisation ChartDIRECTORS
Donn Todd, Phil Silcock, Patrick Kelly,
Colin Klazema, Barbara Mansell, Lyle Todd, Karen Bizzell
GENERAL MANAGER
Dave OsborneASSISTANT & MARKETING
MANGER
Allan Mortensen
ADMINISTRATION & IMS
MANAGER
Vicky Dawson
SALES / OPERATIONS
MANAGER
Stewart Russell
PRODUCTION SUPERVISOR
Josh Reid
FABRICATION SUPERVISOR
Brett Griffiths
Material Control, Laser,
Press Brake, Machine Ops,
Light & Heavy Fabrication,
QA, Coating, Despatch
IMS
IT & Security
HSE, Purchasing
Accounts & Reception
Sales
Sales Support
CADCAM
Maintenance
Markets
Custom Jobbing Work
Mining & Transport
Engineering & Construction
Food
Marine
Pharmaceutical
Electrical Engineering
Architectural & Streetscape
Agricultural
Sugar
Medical
Key Customers
Products
Truck and Trailer components (Volvo, Mack, etc)
Bus and Coach components
Profiles and blanks (Laser or Turret)
Stainless Steel componentry for Pharmaceutical & Food industries
Architectural items (buildings and street furniture)
Hoppers and Hoods, Transitions
Signs & frame structures
Pump skids & pressure pipe work
Brackets & frames
Products cont.
Tool Boxes (stock size and custom made)
Fan Cases (axial and centrifugal)
Tanks and Conveyor components (stainless and mild steel)
Void cover plates (stainless and carbon steel)
Machine Guards
Mining components
Enclosures (cabinets)
Main Suppliers
Process Interactions
Staff Capacity
9 x Factory Supervisors
53 x Sheet Metal,
Boilermakers & Machine
Operators
10 x Apprentices
6 x Despatch & Transport
4 x Managers
8 x Sales Techs + Sales
Support
4 x CAD/CAM Draftsmen
9 x Administration Staff
Laser Machines 1 x TRUMPF 6KW Laser, 4000 x 2000 bed
1 x TRUMPF 4KW Laser, 3000 x 1500 bed
1 x TRUMPF 5KW Laser, 3000 x 1500 bed
1 x TRUMPF 6KW Fibre Laser, 3000 x 1500 and
Tube Processing
25mm Carbon , Stainless Aluminium.
10mm Copper & Brass
Press Brakes
1 x V320 TRUMPF 6 axis 4400mm long
1 x V170 TRUMPF 6 Axis 4200mm Long
1 x V200 TRUMPF 6 Axis 4000mm long
3 x V130 TRUMPF 6 Axis 3000mm long
3 x V50 TRUMPF 5 Axis 1250mm long
Up to 320 tonne (4400mm long)
Machining & Turning
1 x Makino PS95 Vertical Machining Centre
2 x Nakamura Tome SC300MY Multi-Tasking Turning Center
CNC Vertical Machining and Turning
Turret (Punch Press)
2 x TRUMPF 22 tonne Sheet Metal punch presses
Bed size: 1500 x 3000mm
CNC Punching
Guillotines
2 x Guillotines Max 4000mm long x 6mm M/S plate
NC Guillotining: 4080 x 6mm Mild Steel, 4080 x 4mm Stainless Steel
Inclinables “C” Presses
4 x Capacity 10 to 90 tonne
Welding
Max 500 amp Pulsed MIG / TIG (water cooled)
Approx. 40 x MIG, TIG and MIG/TIG combinations.
2 x Universal Welding Robots, Beam Welding
Spot welders, Rotary welding jigs
Pressure welding Carbon & Stainless steels to AS
4041(class 1) & AS 4458
Aluminium Welding to AS 1665 covering Tig/Mig in
5000 & 6000 series
Heavy and Light Fabrication to AS 1554.1SP, AS 1554.4
SP, AS 1554.5, AS 1554.6 Cat 1B, including Stainless
Steel, Zinc Coated and Carbon and Alloy Steels,
Aluminium, Copper, Brass
Polishing, Blasting & Coating
Glass Bead Blaster – 4000 x 3000 x 2500 high Booth for S/S and
Aluminium use only, with magnetic separator
Garnet blasting Boot size: 8.5mtrs long x 3.5mtrs wide x 3.5mtrs high
Powder Coating Oven size: 8.5mtrs long x 2.4mtrs wide x 2.6mtrs high
Thermal spraying (metal spraying) & wet spraying
