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Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process...

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13/02/2018 Oliver Smith Bentley Motors - Supplier Qualification Introduction to VW Formel Q & VDA
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Page 1: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

13/02/2018

Oliver Smith

Bentley Motors - Supplier Qualification

Introduction toVW Formel Q & VDA

Page 2: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Presentation Targets

Introduce Formel Q, VDA 6.3 and other associated quality documentation

Summarise contents & demonstrate importance

Show interlink between documents

Explain access to themIntro to Formel Q & VDA

Page 3: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

VW Formel Q

VDA 6.3

VDA 6.5

IATF 16949

Overview of Topics

Page 4: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Bentley Motors

Introduction

Intro to Formel Q & VDA

Page 5: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Bentley 2025 Mission & Vision

Page 6: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Product Line Overview

Page 7: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

Crewe Site5000+ Employees

300+ Quality

60+ Supplier Quality

IATF 16949

Page 8: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

15 Year Growth 2002 - 2017 11,089 cars were sold in 2017

2017 was our fourth consecutive

year of selling over 10,000 cars

Page 9: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Sports and Luxury Brand Group

Sports and Luxury Brand Group

Page 10: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Quality Standards

& Agreements

Intro to Formel Q & VDA

Page 11: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

Formel Q , VDA & Related Documents

FQ QPNI

FQ Capability Software FQ

Capability

FQKonkret

Formel Q Intro

StandardsAccess

VDA 6.3

FQCapability Appendix

VDA 6.5

BENTLEY LASTENHEFT

(TSD 4238)

IATF16949

IATF VW CSR’s

Page 12: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Document Landscape Overview

Intro to Formel Q & VDA

Page 13: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Brand

Application

Intro to Formel Q & VDA

Page 14: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

All VWAG Group Brands

Intro to Formel Q & VDA

Page 15: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Standards

Access

Intro to Formel Q & VDA

Page 16: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

Link -http://www.vwgroupsupply.com

VW Portal Access – FQF Documents

Page 17: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

Access to VDA & IATF standards

Link –https://shop.industryforum.co.uk/

Page 18: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

Page 19: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

VW Formel Q

Intro to Formel Q & VDA

Page 20: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Formel Q Layout “house of quality”

Intro to Formel Q & VDA

Page 21: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

FQ Documents

Intro to Formel Q & VDA

Page 22: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

FQ Documents

Intro to Formel Q & VDA

AGREEMENT

ASSURANCE

BOLT ON REQUIREMENTS & INFORMATION TO VDA 6.3 / 6.5

Page 23: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

FQ Konkret Intro

Intro to Formel Q & VDA

Formel Q Konkret is an important Volkswagen Group agreement with suppliers.

The agreements contained are to guarantee component and process quality within the supply chain.

Page 24: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

FQ Konkret Summary Topics 1 of 2

Page 25: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Requalification

Escalation

FQ Konkret Summary Topics 2 of 2

Page 26: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

FQ Capability Intro

Intro to Formel Q & VDA

Formel Q-Capability contains contractually agreed requirements for the companies of the Volkswagen Group

It assures the quality of processes and also the components in the procurement and supply chain.

Page 27: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

FQ Capability Topics 1 of 2

POT

SL

VA Process Audit

Supplier Self Audit

Supplier Product Audit

Page 28: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

FQ Capability Topics 2 of 2

Application Review

Quality Verification Audit D/TLD D/TLD

TRL

ULPA

AP

Page 29: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro only – Formel Q

Capability Software

&

QPNI

Intro to Formel Q & VDA

Page 30: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

FQ Capability Software

Intro to Formel Q & VDA

Stable and mature development processes are fundamental for software intensive components.

The "Formel Q Capability Software" governs the evaluation of the quality capability and quality performance of suppliers and development suppliers for software-based purchased parts and software components.

Page 31: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

FQ QPNi

Intro to Formel Q & VDA

Overall QualityManagement in theSupplyChain ProductCreation

Page 32: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

VDA 6.3 Intro

Intro to Formel Q & VDA

process based audit standard for evaluating and improving controls in a manufacturing

organisation's processes. The standard can be used by any

organisation, either for internal process audits, or for

evaluating potential or existing suppliers. Source: Industry Forum

Page 33: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

Process Audit Services

Instructions for use

Requirements for Process Auditors

Audit Process

Potential Analysis

Best Practice/Lessons Learnt

Assessment Forms

Audit of Processes & Services

VDA 6.3 –Topics

Page 34: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Audit Result

Intro to Formel Q & VDA

Page 35: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

VW FQ Capability Appendix Intro

Additional VW

rules and

Requirements

Intro to Formel Q & VDA

!

Page 36: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

VW FQ Capability Appendix

VW FQF Requirements that Exceed VDA 6.3

Supplier Audit Process POT & VA

Page 37: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

FQ Capability Appendix Topics 1 of 3

A>B>C

5.1

5.2

5.7

6.2.3

6.4.1

6.4.3

Page 38: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

6.5.2

6.5.4

6.6.1

6.6.4

7.1

FQ Capability Appendix Topics 2 of 3

Page 39: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

7.2

7.4

7.5

FQ Capability Appendix Topics 3 of 3

Page 40: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

VDA 6.5 Product Audit

Intro to Formel Q & VDA

Defines a code of practice for the

management of product audit programmes.

Increased customer expectations, safety requirements, statutory

requirements as well as the increased use of electronic

components and software lead to more complex products....

Some customers mandate the use of VDA 6.5. ( e.g. VW ) Source: Industry Forum

Page 41: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

VDA 6.5 Product Audit Topics

Intro to Formel Q & VDA

Page 42: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

Related

Documents

Page 43: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Bentley Lastenheft

Intro to Formel Q & VDA

Supplements VW Formel Q

Documents general quality requirements for purchased

parts for Bentley Motors.

Note. VW brands will have their own documents.

This is the Bentley Agreement as an example.

Page 44: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

IATF 16949:2016

Intro to Formel Q & VDA

It defines the requirements of a

Quality Management System

for all organizations in the automotive

industry globally

Page 45: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

VW CSR additional to IATF 16949:2016

Page 46: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

Examples taken from 20 slides

VW CSR additional to IATF 16949:2016

Page 47: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Presentation Target Review

Introduce Formel Q, VDA 6.3 and other associated quality documentation

Summarise contents & demonstrate importance

Show interlink between documents

Explain access to themIntro to Formel Q & VDA

Page 48: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Intro to Formel Q & VDA

FQ Documents Recap

Page 49: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

FQ Documents Recap

Intro to Formel Q & VDA

AGREEMENT

ASSURANCE

BOLT ON REQUIREMENTS OVER VDA 6.3

Page 50: Introduction to VW Formel Q & VDA - Industry Forum...VDA 6.3 Intro Intro to Formel Q & VDA process based audit standard for evaluating and improving controls in a manufacturing organisation's

Thank You


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