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inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4...

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07.11.2018 / Hamburg system combination screw“ + “inverter“ = rock n´roll… ?!
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Page 1: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

07.11.2018 / Hamburg

system combination

“screw“ + “inverter“ = rock n´roll… ?!

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4

preliminary remarks

placeholder

• constant screw

• inverter

The aim of the presentation is show the combination of a constant screw

compressor with an external inverter. It´s content is purely technically driven

as being based on a generic and conceptual level.

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agenda

• expectations / customer

• technical characteristics / generic m+e

• application & integration / product

• Q & A

• job done for today -

Page 4: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

6

expectations - customer / consultant

• low inrush currents / start-up

• high(er) EER-values

• accurate capacity control (25 – 100%)

• add-on cooling capacity / supersychronous operation

• plug & play

• + + … =

Page 5: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

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affinity laws

VSD – why it all started

VSD (+)

partload optimized (+)

energy efficiency (+)

n1 = 1.000 rpm

n2 = 500 rpm

= “2“ -> 2³ ≙ “1/8“ ≙ 12,5 %

Page 6: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

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(AC)

EC

VSD - where it all started

(constant speed)

VSD

turbocor

VSD

screw

VSD(screw – constant)

a.k.o. VSD

Page 7: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

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characteristics – asynchronous motor

compressor – speed constant inverter– speed variable

∑= VSD compressor ?

Page 8: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

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characteristics – asynchronous motor

conceptual setup – constant speed

nmotor = f x 60

number of pole pairs− nslip

nmotor = ~ 2.900 rpm

n ~ f

Page 9: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

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characteristics – asynchronous motor

nvariable - VSD

≙ constant torque

≙ constant magnetic flux

break loose torque

voltage (U)

frequency (f)= constant !ratio =

Page 10: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

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operation mode

< 50Hz (load 0-50%) “ok-?“

< 50Hz (load 50-100%) “ok-!“

> 50 Hz (load 100-111%) “ok-?!“

inverter modifies

− voltage = no !

− frequency = yes !

voltage (U)

frequency (f)= constant !ratio =

characteristics – asynchronous motor

Page 11: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

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application & integration / product

(A) (B)

• LRA, OA, FLA = ?

modulation with slider bar

modulation with inverter

compressor load (%)

com

pre

ssor

frequency

(Hz)

Page 12: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

inverter separate inverter integrated

(±) 2.900

rpm

application & integration / product

1.250 - 8.000

rpm

12.000 - 38.000

rpm

LRA = 666 A (?!) LRA = < 20 A LRA = ~ 5 A

Page 13: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

Q0 = 1.000 kW Pel = 300 kW

EER = 3,33 (gross)

ref. circuit electrical power supply

losses ~ 5% Pel = 315 kW

EER = 3,17 (net)

application & integration / product

Page 14: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

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Eurovent

• no free cooling (Mix / FC)

• load profile (Q0 ~ AT)

• CHW - temp. level (7 / 12)

• operation mode 1 : 0 / 0.5 : 0.5 ?

• tolerances0

25

50

75

100

load / %

ESEER /

weighting0,23 0,41 0,33 0,030

Page 15: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

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Eurovent - tolerances

? --- !

? --- !

? --- !😕😮😩

😥😋

Page 16: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

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combination - screw compressor / inverter

expectations – customer / consultant

• low inrush currents / start-up

• high(er) EER-values

• accurate capacity control (25 – 100%)

• add-on cooling capacity / supersychronous operation

• plug & play

• + + … =

? !

Page 17: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

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n ~ fvoltage (U)

frequency (f)= constant !ratio =

wrap up

“limited“ VSD

characteristics /

asynchronous motor

“unlimited“ VSD

asynchron asynchron synchron

Page 18: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

5 € / question

standard ratespecial offer – TODAY !!!

12,50 € / 3 questions

Q & A

Page 19: inverter“ = rock nroll… ?!€¦ · “screw“ + “inverter“ = rock n´roll… ?! 4 preliminary remarks placeholder • constant screw • inverter The aim of the presentation

? ! “THX & cheers”


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