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T r a n s a c t i o n P a p e r Introduction The final pit limits optimization algorithms conventionally search for an ultimate contour, which maximizes the total sum of the profits of all the blocks in the contour. The optimal final pit limits is an important key for long- term strategic planning. Current algorithms assume that this contour is dug at once without considering the time aspect of the problem. The planning of an open pit mine considers the temporal nature of the exploitation to determine the sequence of block extraction in order to maximize the generated income throughout the entire planning period. Mine planning as an economic exercise is constrained by certain geological, operating, technological, and local field constraints. The mine planning models usually define a discrete finite planning horizon. These models usually attempt to maximize the discounted present value of profit 1–6 , or to optimize the plant feeding conditions 7–10 . Heuristic methods, economic parametric analysis, operations research, and genetic algorithms have been used to formulate periodic open pit planning problems. Open pit design, optimization, and subsequent materials scheduling are governed by stochastic dynamic processes. Thus, current algorithms are limited in their abilities to address the problems arising from these random and dynamic field processes 11,12 . In practice, the optimized mining schedule cannot be attained without examining all possible combinations and permutations of the extraction sequence. Therefore, to solve large industrial problems with efficiency, it is crucial to deal with the limitations of computing resources, time and space. The main purpose of this study is to model the dynamics of open pit geometry and the materials movement as a continuous system described by time-dependent differential equations. The simulator uses a geometrical open pit model based on modified elliptical frustum 13 to capture the changes of the open pit geometry and the subsequent materials’ movement. A set of partial differential equations (PDEs) captures the time-related behaviour of the open pit mining systems. Merely the specification of the PDEs does not allow a unique solution to the problem, Investigating continuous time open pit dynamics by H. Askari-Nasab*, S. Frimpong , and J. Szymanski* Synopsis Current mine production planning, scheduling, and allocation of resources are based on mathematical programming models. In practice, the optimized solution cannot be attained without examining all possible combinations and permutations of the extraction sequence. Operations research methods have limited applications in large-scale surface mining operations because the number of variables becomes too large. The primary objective of this study is to develop and implement a hybrid simulation framework for the open pit scheduling problem. The paper investigates the dynamics of open pit geometry and the subsequent material movement as a continuous system described by time-dependent differential equations. The continuous open pit simulator (COPS) implemented in MATLAB, based on modified elliptical frustum is used to model the evolution of open pit geometry in time and space. Discrete open pit simulator (DOPS) mimics the periodic expansion of the open pit layouts. Function approximation of the discrete simulated push-backs provides the means to convert the set of partial differential equations (PDEs), capturing the dynamics of open pit layouts, to a system of ordinary differential equations (ODEs). Numerical integration with the Runge-Kutta scheme yields the trajectory of the pit geometry over time with the respective volume of materials and the net present value (NPV) of the mining operation. A case study of an iron ore mine with 114 000 blocks was carried out to verify and validate the model. The optimized pit limit was designed using Lerchs-Grossman’s algorithm. The best-case annual schedule, generated by the shells node in Whittle Four-X yielded an NPV of $449 million over a 21-year mine life at a discount rate of 10% per annum. DOPS best scenario out of 2 500 simulation iterations resulted in an NPV of $443 million and COPS yielded an NPV of $440 million over the same time span. The hybrid simulation model is the basis for future research using reinforcement learning based on goal-directed intelligent agents. * School of Mining and Petroleum Engineering, University of Alberta, Edmonton, Alberta, Canada. Department of Mining and Nuclear Engineering, University of Missouri-Rolla, Rolla, USA. © The Southern African Institute of Mining and Metallurgy, 2008. SA ISSN 0038–223X/3.00 + 0.00. Paper received Apr. 2007; revised paper received Apr. 2007. 61 The Journal of The Southern African Institute of Mining and Metallurgy VOLUME 108 REFEREED PAPER FEBRUARY 2008 SAIMM_feb_7-17:Template Journal 3/3/08 12:16 PM Page 61
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Page 1: Investigating continuous time open pit T dynamicsThe geometrical model can capture the push-back outlines of most of the open pits with a good approximation. The modified elliptical

Transaction

Paper

Introduction

The final pit limits optimization algorithmsconventionally search for an ultimate contour,which maximizes the total sum of the profitsof all the blocks in the contour. The optimalfinal pit limits is an important key for long-term strategic planning. Current algorithmsassume that this contour is dug at oncewithout considering the time aspect of theproblem. The planning of an open pit mineconsiders the temporal nature of theexploitation to determine the sequence of block

extraction in order to maximize the generatedincome throughout the entire planning period.Mine planning as an economic exercise isconstrained by certain geological, operating,technological, and local field constraints. Themine planning models usually define a discretefinite planning horizon. These models usuallyattempt to maximize the discounted presentvalue of profit1–6, or to optimize the plantfeeding conditions7–10. Heuristic methods,economic parametric analysis, operationsresearch, and genetic algorithms have beenused to formulate periodic open pit planningproblems. Open pit design, optimization, andsubsequent materials scheduling are governedby stochastic dynamic processes. Thus, currentalgorithms are limited in their abilities toaddress the problems arising from theserandom and dynamic field processes11,12. Inpractice, the optimized mining schedule cannotbe attained without examining all possiblecombinations and permutations of theextraction sequence. Therefore, to solve largeindustrial problems with efficiency, it is crucialto deal with the limitations of computingresources, time and space.

The main purpose of this study is to modelthe dynamics of open pit geometry and thematerials movement as a continuous systemdescribed by time-dependent differentialequations. The simulator uses a geometricalopen pit model based on modified ellipticalfrustum13 to capture the changes of the openpit geometry and the subsequent materials’movement. A set of partial differentialequations (PDEs) captures the time-relatedbehaviour of the open pit mining systems.Merely the specification of the PDEs does notallow a unique solution to the problem,

Investigating continuous time open pitdynamicsby H. Askari-Nasab*, S. Frimpong†, and J. Szymanski*

Synopsis

Current mine production planning, scheduling, and allocation ofresources are based on mathematical programming models. Inpractice, the optimized solution cannot be attained withoutexamining all possible combinations and permutations of theextraction sequence. Operations research methods have limitedapplications in large-scale surface mining operations because thenumber of variables becomes too large. The primary objective of thisstudy is to develop and implement a hybrid simulation frameworkfor the open pit scheduling problem. The paper investigates thedynamics of open pit geometry and the subsequent materialmovement as a continuous system described by time-dependentdifferential equations. The continuous open pit simulator (COPS)implemented in MATLAB, based on modified elliptical frustum isused to model the evolution of open pit geometry in time and space.Discrete open pit simulator (DOPS) mimics the periodic expansion ofthe open pit layouts. Function approximation of the discretesimulated push-backs provides the means to convert the set ofpartial differential equations (PDEs), capturing the dynamics ofopen pit layouts, to a system of ordinary differential equations(ODEs). Numerical integration with the Runge-Kutta scheme yieldsthe trajectory of the pit geometry over time with the respectivevolume of materials and the net present value (NPV) of the miningoperation. A case study of an iron ore mine with 114 000 blocks wascarried out to verify and validate the model. The optimized pit limitwas designed using Lerchs-Grossman’s algorithm. The best-caseannual schedule, generated by the shells node in Whittle Four-Xyielded an NPV of $449 million over a 21-year mine life at adiscount rate of 10% per annum. DOPS best scenario out of 2 500simulation iterations resulted in an NPV of $443 million and COPSyielded an NPV of $440 million over the same time span. The hybridsimulation model is the basis for future research usingreinforcement learning based on goal-directed intelligent agents.

* School of Mining and Petroleum Engineering,University of Alberta, Edmonton, Alberta, Canada.

† Department of Mining and Nuclear Engineering,University of Missouri-Rolla, Rolla, USA.

© The Southern African Institute of Mining andMetallurgy, 2008. SA ISSN 0038–223X/3.00 +0.00. Paper received Apr. 2007; revised paperreceived Apr. 2007.

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Investigating continuous time open pit dynamics

because an indefinite integral must be integrated. Therefore,there is a need for additional information and auxiliaryconditions to obtain a unique solution. The discrete stochasticsimulation model14 is used to yield the additional andauxiliary conditions needed to convert the set of PDEs to a setof ordinary differential equations (ODEs).

The discrete open pit production simulator13 (DOPS)mimics the periodic expansion of the open pit layouts. Theinteraction of the economic expansion model (EPEM) withthe geological and economic block model returns therespective amount of ore, waste, stockpile materials, and thenet present value (NPV) of the venture. The simulation is rununder different scenarios with a sufficient number ofiterations to yield the sequence of extraction, whichmaximizes the NPV, subject to all the underlying constraints.Function approximation of the discrete simulated open pitpush-backs provides the framework to reduce the number ofindependent variables, and convert the set of PDEs to asystem of ODEs. Numerical integration with the Runge-Kutta15 scheme yields the trajectory of the pit geometry overtime with the respective volume of materials transferred.Interaction of the continuous open pit simulator (COPS) withEPEM returns the cash flow of the mining operationthroughout the mine life.

This paper discusses the theoretical framework of thestudy based on open pit geometrical model, continuous timeopen pit dynamics, and the economic pit expansion model. Itcontains COPS models, its application to an iron ore mine,and comparative analysis of COPS vs. DOPS schedule. TheNPV of the best-case schedule, generated by parametricanalysis using Whittle Four-X16 software, is compared to theresults of DOPS.

Geometrical model of an open pit layout Ore and waste extraction from an open pit mine takes placeon different elevations. The pit expands horizontally andvertically towards the final pit limits. The main long-termobjective is to meet quantity and quality targets of productionin order to maximize the market value of the mining venture.There is therefore a need for models that capture theevolution of the open pit geometry as the pit expands throughtime and space. Frimpong et al.11 provided a basis for usingthe solid geometry of an elliptical frustum to model the openpit expansion process. The assumption underlying theelliptical frustum causes a considerable error in volumecomputations. To reduce this error, a more reliable, modifiedelliptical frustum model was presented by Askari-Nasab et al.13. The modified geometry consists of four quadrants ofelliptical frustums, which are appended along the major andminor axes of the top ellipsoid. Figure 1 illustrates themodified elliptical frustum, which is defined by two ellipsoidswith areas A1 and A2 separated by a vertical distance h. Thismodel divides the open pit into four sections, north-west,north-east, south-west, and south-east. Each area is definedby the major and minor axes of the respective top ellipsoid.The overall stable pit slope θ is defined for each regionaccording to the rock slope stability and geomechanicalstudies.

The volume of material in each area is given by a quarterof the volume of Equation [4]. Table I illustrates variablesdefining open pit quadrants. The areas of the top and bottomellipsoids, defining the frustum, are given by Equations [1],[2], and [3].

[1]

[2]

[3]

The total volume of material in the frustum is given byEquation [4]:

[4]

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Figure 1—Modified geometrical frustum model

Table I

Frustum variables in each region of open pit

Region Major axis (m) Minor axis (m) Slope (degree) Area (m2)

NW aW bN θNW ANWNE aE bN θNE ANESW aW bS θSW ASWSE aE bS θSE ASE

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Continuous modelling of open pit dynamics

The mechanics of open pit layout expansion depends on theproduction rate, which is a function of several variables.These variables include: (i) volume of proven reserve; (ii)reserve geometry; (iii) proposed mine life; (iv) capacity ofloading and hauling fleet; (v) number of active loadingequipments; (vi) number of active working faces; (vii) millingand processing plant capacity; (viii) mill head grade; and (ix)site and working conditions. A uniform feed is required tomaintain the plant’s optimal capacity during the mine life.Continuous modelling of open pit dynamics involves charac-terization of the changes made in the geometry of the openpit and the volume of materials moved by a set of differentialequations. In general, the model does not have analyticsolutions, and requires using approximate solution methodssuch as finite elements, finite differences, or boundaryelements. Discretization of the open pit dynamics concernsthe process of transferring the continuous models andequations into discrete counterparts. Typically discretizationinvolves splitting the region of interest into a set of smallelements, producing a discrete approximation of the differ-ential equations in each element, and then solving all of thediscrete approximations simultaneously. The total volume ofmaterial transferred throughout the pit expansion processgiven by Equation [4] can be represented as the differentialchanges in volume of material by Equation [5]. The differ-ential changes in volume, ΔV, is a function of the fleet size,Fs; fleet capacity, Fc; availability, A; utilization, U; cycle time,CT; the loose density of materials, γl; and the elliptical frustumparameters, φ2.

[5]

The geometrical model can capture the push-backoutlines of most of the open pits with a good approximation.The modified elliptical frustum will have some limitations incalculating the volume of materials in very irregular shapedopen pits. Current research is focusing on developingsimulation models of dynamics of each bench separately. Theresults are expected be able to overcome the current error forvery irregular shape open pits.

DOPS13, based on Monte Carlo simulation methods,returns a series of equally probable simulated realizations ofthe long-term mine plan. One of these realizations would bechosen as a guide for the long-term plan, which best satisfiesthe objectives of the management. After the approval of thestrategic plan, the next step is to break it into operating andachievable targets within the framework of a tactical plan.COPS generates a schedule based on the same conditionsunderlying the strategic plan. It defines periodic targetswithin a shorter time frame. The amount of change in volumegiven by Equation [5] depends on the production planningand scheduling requirements. At this stage the goal is todesign a production process to make infinitesimal changes inEquation [5] with respect to changes in parameters offunction φ2. The result will be sequential ΔV ′s with respect toany changes in production time, Δt. Overall slopes in differentregions θNW, θNE, θSW, θSE, are assumed to be constant overeach region. The changes in parameters of function θ1(Fs, FC,A, U, CT, γl) will have a direct effect on ΔV, which are defined

in terms of ΔaW, ΔaE, ΔbN, ΔbS and Δh. So V will be a functionof five variables aW, aE, bN, bS, and h. V, (aW, aE, bN, bS, h) isassumed as an analytic function, so all its derivatives wouldexist. As a result, V can be represented by its Taylor seriesexpansion in five variables. The generalized form of Taylorseries expansion for a real function in n variables17 is givenby:

[6]

Accordingly, the Taylor series expansion of function V(aW, aE, bN, bS, h) in five variables is given by Equation [7]:

[7]

Using the second order approximation in Equation [7]yields to Equation [8]:

[8]

According to Equation [8], the changes in volume of theopen pit geometry at any specific period of time, Δt, could becaptured as a set of partial differential equations. Theboundary conditions underlying Equation [8] are the initialbox cut and the final pit limits geometry. The volume of openpit is a function given by Equation [4]. The first order,second order, and cross term partial derivatives in Equation[8] are derived from Equation [4]. There is a need torepresent ΔaW, ΔaE, ΔbN, ΔbS, and Δh as functions of time.Functional approximation of DOPS simulation results is usedto yield the additional conditions needed to convert the set ofPDEs to a system of ODEs. DOPS returns the feasible miningincrements ΔaW, ΔaE, ΔbS, ΔbN, and Δh at the end of eachperiod of production. DOPS simulates tabular data for theincrements over the mine life. Trend analysis and curvefitting are used to approximate functions for increments ΔaW,

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ΔaE, ΔbS, ΔbN, and Δh over the mine life. The increments arerepresented as functions of time. Substitution of the approx-imated incremental functions of ΔaW, ΔaE, ΔbS, ΔbN, and Δh,in Equation [8], and replacement of the partial derivativesderived from Equation [4] in Equation [8], converts the set ofPDEs into a system of ODEs with time as the onlyindependent variable. Thus, the changes in the volume of thefrustum as well as the changes in depth, major, and minoraxes of the frustum are represented as functions of timegiven by Equations [9] to [14].

[9]

[10]

[11]

[12]

[13]

[14]

The set of Equations [9] to [14] with the respectiveboundary conditions are represented as Equations [15] to [17].

[15]

Where:

[16]

[17]

The numerical integration of the system of ODEs specifiedby Equation [15] captures the behaviour of pit shellexpansion over time. The results are a practical guide for theshort-term production planning. The most commonly usedfamily of numerical integration schemes, Runge-Kutta15, isused by COPS to capture the dynamics of the continuous-timesystem described by the set of ODEs given by Equation [15].The hybrid simulation model above is a combination ofdiscrete and continuous-time mathematical models,numerical solutions, and analytic techniques to capture thedynamics of open pit and material movements in open pitenvironment.

Economic pit expansion model

A useful planning model must be able to relate the dynamicsof the open pit with the geological and economic block model.Such a model must yield grade of ore, stockpile, andcontaminant materials. It must also provide the amount of oreand waste moved on a bench-by-bench basis, as well as, theeconomics of the push-back design for each period of themining operations. EPEM places the modified open pitgeometrical model on the economic block model, and itreturns the pit monetary value, average grade of ore, waste,and stockpile material at any desired period of production.Figure 2 illustrates how EPEM fits the open pit geometricalmodel on the economic block model. The centre of the top

64 FEBRUARY 2008 VOLUME 108 REFEREED PAPER The Journal of The Southern African Institute of Mining and Metallurgy

Figure 2—Economic pit expansion model

Z

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ellipse is located on the excavation starting point. Theprocedure starts searching the economic block model level bylevel. In each level, the distance between the centre of theellipse and the centre of the current block denoted byEquation [19] is compared to the length of the radii of theellipse given by Equation [24]. Afterward, a decision is madeas to whether or not the block is inside the frustum. In thefollowing formulas and Figure 2: C(x0, y0) = centre of theellipse; (x0, y0) = starting point of extraction; αij = the anglebetween the centre of the ellipse and the block (i,j) denotedby Equation [18]; k=0,1,…,n-1, number of levels in the blockmodel; h = bench height; d = the distance between the centreof each block and the centre of the ellipse denoted byEquation [19], r = the distance between the centre of theellipse to the perimeter in the direction of d given by Equation [24].

[18]

[19]

The equation of the ellipse is as follows:

[20]

In polar coordinates, the angle αij in Equation [18] iscalled the eccentric angle. Substituting the polar equationsinto Cartesian coordinates in Equation [20] and solving for rwill yield in Equation [24].

[21]

[22]

[23]

[24]

The procedure compares r from Equation [24] with dfrom Equation [19] to decide if the block is in the current pitor not. The routine finally returns the volume of ore, waste,stockpile material, and their respective grades, and the cashflows of the simulated push-backs.

Continuous open pit simulator

COPS is a hybrid simulation model implemented in MATLAB,based on the modified open pit geometrical model, the systemof PDEs capturing the continuous-time open pit dynamics,and the economic pit expansion search scheme.

The specification of the continuous-time open pitdynamics as a system of PDEs with the respective boundaryconditions given by Equations [9] to [14] does not allow a

unique solution to the long-term scheduling problem. Thereare possibly infinitely many solutions to the set of PDEs, orin other words there are many pushback designs that candeplete the orebody from the initial box cut to the final pitlimits. Whereas general ODEs have solutions that are familieswith each solution characterized by the values of someparameters, for PDEs the solutions often are parameterizedby functions. Informally put, this means that the set ofsolutions is much larger. Therefore, there is a need foradditional information and conditions to obtain a uniquesolution to the continuous-time open pit expansion model,which satisfies the management objectives over time.

DOPS is used to yield the additional and auxiliaryconditions needed to convert the set of PDEs to a set of ODEs.Discrete simulation is used to capture the open pit layoutevolution as a result of material movement throughout themine life. DOPS simulates the material movement in open pitmining process and records net pit value at the end of everyperiod of pit expansion. The simulation is run under differentscenarios with sufficient realizations to yield the sequence ofextraction, which maximizes the NPV subject to all theunderlying constraints. Figure 3 demonstrates the DOPS flowchart. The simulation generates probability distributionfunctions for incremental push-backs of ΔaE, ΔaW, ΔbN, ΔbS,and Δh. Using Monte Carlo methods, the simulator samplesfrom incremental push-back distributions and interacts withEPEM. Accordingly it records the discrete changes in the openpit geometry, which maximizes the NPV among all thesimulation realizations. The DOPS output is the input forCOPS, where the set of PDEs is converted to a set of ODEsand is solved by Runge-Kutta integration scheme. The best-case outcome of the discrete simulation is used as the inputfor the continuous simulation model. The best curve fit isused to approximate functions of the incremental push-backsΔaE, ΔaW, ΔbN, ΔbS, and Δh generated by DOPS. Numericalintegration of the system of ODEs generates the continuoustrajectory of changes in the open pit geometry, with itsrespective volume of ore, waste, stockpile material and theNPV of the venture. The first step in investigating the openpit dynamics with continuous-time systems characterized bythe set of ODEs given by Equation [15] is integration toobtain trajectories. Since most ordinary differential equationsare not soluble analytically, numerical integration is thechoice to obtain information about the trajectory. Manydifferent methods have been proposed and used to solveaccurately various types of ordinary differential equations.However, there are a handful of methods known and useduniversally (i.e., Runge-Kutta, Adams-Bashforth-Moultonand Backward Differentiation Formulae methods). All thesemethods discretize the differential system to produce adifference equation or map. The numerical methods have thesame aim that the dynamics of the map should correspondclosely to the dynamics of the differential equation15.MATLAB uses explicit Runge-Kutta codes in its ode45 suite,which are used in integrating Equation [15] in COPS. Thesolution of the continuous system returns the trajectories ofchanges in major and minor axes of the frustum as well asthe volume of materials transferred. Then, the solution ispassed to the EPEM. The scheme returns the blocks in thepush-back design contour, net present value of the simulatedschedule, and the volume of ore and waste.

Investigating continuous time open pit dynamicsTransaction

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Investigating continuous time open pit dynamics

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Figure 3—DOPS and COPS flowchart

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Numerical application of COPS

A case study of an iron ore deposit is carried out to verifyand validate the models. The case study is under thefollowing assumptions: (i) no stockpiles or materials re-handling was considered; (ii) blending of materials was notconsidered; (iii) the mill head grade and the annual mill feedwere not set as a rigid requirements.

The final pit limits are determined using the LGalgorithm18, using Whittle Four-X16 software. The final pitlimits geometry captured by the elliptical frustum model withparameters, aW, aE, bN, bS, and h, are the inputs into DOPSfor simulation of the practical push-backs. The NPV of thebest-case nested pits, designed with Whittle Four-X iscompared to the results of the best-case DOPS simulation.

The iron ore deposit is explored with 159 exploration drillholes and 113 infill drill holes totalling 6 000 m of drilling.Three types of ore, top magnetite; oxide; and bottommagnetite are classified in the deposit. Processing plant is

based on magnetic separators so the main criterion to sendmaterial from mine to the concentrator is weight recovery.Kriging is used to build the geological block model19,20. Thesmall blocks represent a volume of rock equal to 20 m x 10 m x 15 m. The model contains 114 000 blocks that make amodel framework with dimensions of 95 x 80 x 15. Figure 4illustrates a multi cross-section of the deposit along sections100100-east, 600245-north, and elevation of 1 590 m.

The block model contains almost 243 million tons ofindicated resource of iron ore with the average grade of 63%.Figure 5 illustrates the average grade, total amount of ore,and iron ore concentrate on a bench-by-bench basis. Slopestability and geo-mechanical studies recommended a 43degree overall slope in all regions. The economic block modelis based on: (i) mining cost = $2/ton; (ii) processing cost =$2/ton; (iii) selling price = $14/ton (Fe); (iv) maximummining capacity = 20 Mt/year; (v) maximum milling capacity= 15 Mt/year; (vi) density of ore and waste = 4.2 ton/m3;(vii) annual discount rate = 10%.

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Figure 4—3D view of the deposit

Figure 5—Tonnage of ore - bench report

Ben

ch #

Ben

ch #

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Investigating continuous time open pit dynamics

The dimensions of the final pit limits captured bymodified elliptical frustum and designed with Whittle Four-Xare defined as: aW = 1 040m; aE = 440 m; bN = 260 m; bS =360 m; and h = 120 m. DOPS was used to run the simulationwith 2 500 iterations with different scenarios of miningstarting points. The best-case scenario had a starting point at101600-east and 600340-north, which is located inside thesmallest pit generated by nested pits in Whittle Four-Xsoftware. Figure 6 demonstrates the push-backs of the best-case schedule simulated by DOPS for years 16 to 18. Theoptimized final pit limits shows the total amount of 343million tonnes of material consisting of 201 million tons ofore and 142 million tons of waste. The best-case long-termschedule designed with parametric analysis in Whittle Four-Xshows an NPV of $449 million for a 21-year mine life. Theresults of the DOPS schedule under the same circumstanceswith equal mine life, maximum annual production, andmilling capacity demonstrates an NPV of $443 million.

The best-case simulation result of DOPS, with the highestNPV is used as the input for COPS. The annual incrementalpush-backs generated by DOPS represents the discretechanges of ΔaW, ΔaE, ΔbN, ΔbS, and Δh. COPS requires theincrements to be represented as functions of time. This featurefacilitates capturing the dynamics of open pit expansion as aset of continuous time-dependent, differential equations.Function approximation of DOPS simulation results, is used toyield the additional conditions needed to convert the set ofPDEs to a system of ODEs. Trend analysis and curve fittingare used to approximate functions for ΔaE, ΔaW, ΔbN, ΔbS, andΔh, and increments over the mine life. To obtain reliableresults, goodness of fit statistics for all the approximations isevaluated by residuals. Residuals are the differences betweenthe response data and the fit to the response data at eachpredictor value. The sum of squares due to error (SSE)21 isevaluated, as well, to obtain the best fit.

Figure 7 illustrates the residuals of exponential,Gaussian, and polynomial function approximations on thedata along axis, bS. The Gaussian function with an SSE =285.72 and rsquare = 0.99399 is the best fit among all theapproximations.

Figure 8 demonstrates the Gaussian fit on the incrementalchanges along bS with the error prediction bounds. The bestfit analysis recommends Gaussian functions for ΔaW, ΔaE,and Δbs, and exponential functions for ΔbN and Δh. Thesubstitution of the approximated functions in Equation [8]converts the set of PDEs to a system of ODEs. The COPS usesMATLAB’s standard solver for ordinary differential equationsode45 suite. This function implements the explicit Runge-Kutta15 method with variable time step for efficientcomputation. Numerical integration with the Runge-Kuttascheme yields the trajectory of changes in open pit geometryand the volume of material transferred over mine life. Thevolume of rock in the final pit limits is equal to 8.2056 x 107

m3, but the solution to the differential equationsdemonstrates a volume of 8.3203 x 107 m3 over the mine life(Figure 9).

The linear format of Figure 9 demonstrates that thesolution of the differential equations produces a schedulewith a constant annual rock excavation rate. Figures 10 to 13illustrate the discrete open pit geometry push-backs

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Figure 7—bS function approximation residuals

Figure 8—bS best fit and the error prediction bounds

2 4 6 8 10 12 14 16 18 20Residuals

ExpGaussianPolynomial

bS

ExpGaussian

Polynomial

Data and Fits

350

300

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200

2 4 6 8 10 12 14 16 18 20Year

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pu

sh-b

acks

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)

max_bS_arrayGaussianPred bnds (Gaussian)

Push-backs along bS and the best fit

380

360

340

320

300

280

260

240

220

200

2 4 6 8 10 12 14 16 18 20

10

5

0

-5

-10

-15

Figure 6—Push-backs years 16 to 18 (m)

1.005

6.0066.004

6.002

Ele

vati

on

Northing Easting6

x105

x105

1750

1700

1650

1600

1550

15006.008

1.011.015

1.02

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simulated by DOPS compared to the continuous solution ofthe differential equations capturing the dynamics of the openpit over the mine life. The interaction of the continuouschanges in geometry of the open pit with EPEM returns thevolume of ore, waste and the net present value of the miningoperation. The best-case annual schedule out of 2 500simulation iterations, generated by DOPS yielded an NPV of$443.6 million over a 21-year mine life at a discount rate of10% per annum. COPS schedule resulted in an NPV of $440.2million over the same time span. Figure 14 illustrates thecomparative analysis of DOPS vs. COPS results.

Conclusions

A continuous-time open pit production simulator, COPS, isdeveloped and implemented in MATLAB. The open pitgeometry is captured using modified elliptical frustum.Discrete open pit production simulator, DOPS, mimics thestochastic dynamic expansion of an open pit using discreteincremental push-backs in different directions. Theinteractions of economic pit expansion model, EPEM, with

Investigating continuous time open pit dynamicsTransaction

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The Journal of The Southern African Institute of Mining and Metallurgy VOLUME 108 REFEREED PAPER FEBRUARY 2008 69 ▲

Figure 11—Changes in aW, COPS vs. DOPS

Figure 12—Changes in bN, COPS vs. DOPS

Figure 13—Changes in bS, COPS vs. DOPS

Figure 9—Volume of rock excavated over mine life

Figure 10—Changes in aE, COPS vs. DOPS

Volume of material transfered

0 5 10 15 20 25Time (year)

Continuous

Discrete

a W(m

)

aW—discrete vs. continuous simulation1100

1000

900

800

700

600

500

400

300

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Discrete

b N(m

)

bN—discrete vs continuous simulation300

250

200

150

100

50

0

0 5 10 15 20 25Time (year)

Continuous

Discrete

b S(m

)bS—discrete vs. continuous simulation

380

360

340

320

300

280

260

240

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0 5 10 15 20 25Time (year)

a E(m

)V

olu

me

(m3 )

aE—discrete vs continuous simulation

ContinuousDiscrete

450

400

350

300

250

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0 5 10 15 20 25Time (year)

x 107

9

8

7

6

5

4

3

2

1

0

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Investigating continuous time open pit dynamics

DOPS returns the pit’s NPV following the simulated schedule.The simulation is run for sufficient iterations to find thepractical sequence of extraction among all realizations, whichresults in the highest NPV. COPS models the dynamics of openpit geometry and the subsequent materials movement as acontinuous system described by time-dependent partial differ-ential equations. Function approximation of the discretesimulated push-backs generated by DOPS, provides the meansto convert the set of PDEs to a system of ODEs. Numericalintegration with Runge-Kutta scheme yields the trajectory ofthe pit geometry over time with the respective volume ofmaterials transferred and the NPV of the mining operation.

A case study of an iron ore deposit with 114 000 blockswas carried out to verify and validate the model. The final pitlimits were determined using the LG algorithm. Comparativeanalysis of the results of the extraction sequence generatedby parametric analysis using Whittle Four-X software, DOPS,and COPS resulted in the following conclusions: (i) theoptimized final pit limits show the total amount of 343million tons of material consisting of 201 million tons of oreand 142 million tons of waste; (ii) Whittle Four-X yielded anNPV of $449 million over a 21-year of mine life at a discountrate of 10% per annum; (iii) DOPS yielded an NPV of $443

70 FEBRUARY 2008 VOLUME 108 REFEREED PAPER The Journal of The Southern African Institute of Mining and Metallurgy

Figure 14—Discrete and continuous simulation results

Con

cent

rate

(M

t)C

ashf

low

($M

)T

onna

ge (

Mt)

Ton

nage

(M

t)O

re (

Mt)

Ave

rage

gra

de (

% m

ass)

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million after 2 500 simulation iterations, and COPS generatedan NPV of $440 million under the same circumstances overthe same mine life. Although optimality is not guaranteedwith the parametric analysis in Whittle 4X, it is a strong toolfor identifying high grade ore clusters in the model. Thehybrid simulation model provided is the basis for futureresearch using reinforcement learning by a goal-directedintelligent agent interacting with open pit stochasticenvironment. The intelligent agent framework, in conjunctionwith the presented stochastic simulation models, provides apowerful tool for optimizing the scheduling process, whileaddressing the random field and dynamic processes in openpit mine planning.

References

1. CHANDA, E.K. and WILKE, F.L. An EPD model of open pit short termproduction scheduling optimization for stratiform orebodies. Proceedingsof 23rd APCOM Symposium, SME (ed.), 1992. pp. 759–768.

2. ELVELI, B. Open pit mine design and extraction sequencing by use OR andAI concepts. International Journal of Surface Mining. Reclamation andEnvironment. 1995. vol. 9, pp. 149–153.

3. ERARSLAN, K. AND CELEBI, N. A simulative model for optimum open pitdesign. The Canadian Mining and Metallurgical Bulletin. 2001. vol. 94, pp. 59–68.

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7. DOWD, P.A. and ELVAN, L. Dynamic programming applied to grade controlin sub-level open stopping. Trans. IMM. 1987. vol. 96, pp. A171–A178.

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9. YOUDI, Z., QINGZIANG, C., and LIXIN, W. Combined approach for surface mineshort-term planning optimization. Proceedings of 23rd APCOMSymposium, SME (ed.), Colorado, 1992. pp. 499–506.

10. MANN, C. and WILKE, F.L. Open pit short term mine planning for gradecontrol—a combination of CAD techniques and linear programming.Proceedings of 23rd APCOM Symposium, SME (ed.), Colorado, 1992. pp. 487–497.

11. FRIMPONG, S., ASA, E., and SZYMANSKI, J. MULSOPS: multivariate optimizedpit shells simulator for tactical mine planning. International Journal ofSurface Mining, Reclamation & Environment. 1998. vol. 12, pp. 163–169.

12. FRIMPONG, S., ASA, E., and SUGLO, R.S. Numerical simulation of surfacemine production system using pit shell simulator. Mineral ResourcesEngineering. 2001. vol. 10, pp. 185–203.

13. ASKARI-NASAB, H. and SZYMANKSI, J. Modelling open pit dynamics usingMonte Carlo simulation. Proceedings of Computer Applications in theMinerals Industry (CAMI), Banff, Alberta, Canada. On CD-ROM, The Reading Matrix Inc., CA, USA, 2005. pp. 21–32.

14. ASKARI-NASAB, H., AWUAH-OFFEI, K., and FRIMPONG, S. Stochastic simulationof open pit pushbacks with a production simulator. Proceedings of CIMMining Industry Conference and Exhibition, Edmonton, Alberta, Canada.2004. pp. on CD-ROM

15. CARTWRIGHT, J.H.E. and PIRO, O. The dynamics of Runge-Kutta methods.Int. J. Bifurcations Chaos. 1992. vol. 2, pp. 427–449

16. WHITTLE PROGRAMMING PTY, LTD. Whittle strategic mine planning software,Gemcom Software International Inc., 1998–2004.

17. ABRAMOWITZ, M. Handbook of Mathematical Functions with Formulas,Graphs, and Mathematical Tables. Stegun, I.A.E. (eds). New York: Dover,1972. 880.

18. LERCHS, H. and GROSSMANN, I.F. Optimum design of open-pit mines. TheCanadian Mining and Metallurgical Bulletin, Transactions. 1965. vol. LXVIII, pp. 17–24.

19. DEUTSCH, C.V. and JOURNEL, A.G. (eds). GSLIB geostatistical softwarelibrary and user’s guide. Applied geostatistics series. New York, OxfordUniversity Press, 1998.

20. KRIGE, D.G. A statistical approach to some basic mine valuation and alliedproblems at the Witwatersrand, Masters thesis, University ofWitwatersrand, South Africa, 1951.

21. MARQUARDT, D. An algorithm for least squares estimation of nonlinearparameters. SIAM J. Appl. Math. 1963. vol. 11, pp. 431–441. ◆

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