IONIZER USER MANUAL 2400 User Manual_room.pdf · EOS/ESD Technical Services include ESD Training,...

IONIZERU S E RMANUALModel 2400AirStat® Digital Ceiling Emitter Ionizer

AirStat® Digital Ceiling Emitter Ionizer

IONIZERU S E RMANUALModel 2400

IONIZER USER MANUAL3

Contents

1. Core Insight Introduction

2. Ionization Technology A. Steady State DC Ionization

B. AC Ionization

C. Bipolar Pulsed AC Ionization

D. High Frequency AC Ionization

E. Pulsed DC Ionization

3. Application Guide A. Basic ESD Control

B. Ionization for CDM/CBE Controls

4. Cautions and Personal Safety A. Cautions

B. Personal Safety

5. General Specification

6. Drawings

7. Setup and Operation A. Introduction

B. Contents in the box

C. Descriptions for Model 2400

D. Installation

E. Turning on the ionizer

F. Parameter Settings

8. Maintenance

9. Warranty and Services

4

5

7

9

11

12

12

21

22

Core Insight Introduction

Core Insight is an ionization system manufacturer and supplier to ESD and

contamination control areas. Core Insight also provides ESD Test and

Measurement equipment, Professional Audit Kits, EMI Noise Filters and

EOS/ESD Technical Services include ESD Training, Process Assessment, ESD

Control Program Development, Product Qualification Testing per ANSI/ESD

Standards, Device Testing and System Level ESD Testing per IEC 61000-4-2.

Core Insight is a major ESD supplier in the fields of semiconductors, flat

panel displays, automotive, and electronic manufacturing. Core Insight was

founded in 2003 and is a representative for ProStat, On-Filter, Monroe

Electronics, Electro-Tech Systems, and Dangelmayer Associates etc.

1

4Copyright by CORE INSIGHT, INC.This user manual contents may change without pre-notification.

The CoreStat® Self-Balanced Ionization System uses steady-state DC

ionization technology with an isolated high voltage section in its power

supply. It maintains intrinsically balanced offset voltage performance

within its specification ranges. All Model 300 series and Model 3000 series

ionizers use CoreStat® steady-state DC technology which does not need

adjustment of ion output to maintain balance performance. Only periodic

cleaning emitter points is needed for maintaining decay performance.

Core Insight also offers traditional AC ionization technology for industrial

applications such as roll to roll or winding & unwinding of films for

static-related contamination issues.

Core Insight offers bipolar Pulsed AC ionizers which operate at a lower

frequency than conventional AC ionizers. The ionizer output parameters

are adjustable for applications such as flat panel display (FPD) and other

manufacturing environments.

High Frequency AC is alternative solution for replacement of conventional

AC for ESD control applications requiring very small package sizes. This

technology uses a lower high voltage level than conventional AC ionizers,

but much faster switching time from 16k Hz to 70k Hz. This type of ionizer

can achieve low offset voltage in ESD control application areas.


2 Ionization Technology

Pulsed DC ionization technology is the driver of Core Insight’s ionization

products for cleanroom particle contamination control. There are many

forms and configurations for this type of product which are used to reduce

particle contamination in many work areas such as semiconductor front-end,

back-end, flat panel display factories and many other industrial applications.

Core Insight offers several types of Charged Plate Monitors (CPM) or Test

Kits for ionizer performance testing for qualification and compliance

verification. Monroe Electronics’ Model 288 is the latest version of a CPM

using a highly accurate measurement technique based on voltage follower

technology. Model 300 is cost effective ionizer measurement CPM

equipment. Both CPMs can be remotely controlled to make measurements

using software for detailed analysis and test result reporting. Both CPMs

comply with the ANSI/ESD STM3.1 standard.

For compliance verification measurements, there is a hand-held fieldmeter

based test kit which has a smaller plate, external charging source and

integrated decay timer. This test kit meets the ANSI/ESD SP3.3 test

requirement.

For more detailed information about ionization and its test equipment,

please feel free to contact our sales representative

at [email protected] or your local contacts.

6

2 Ionization Technology

Copyrignt by CORE INSIGHT, INC.This user manual contents may change without pre-notification.


A. Basic ESD Control

Basic ESD control requirements for the electronics industry include

personal grounding, ESD safe worksurfaces, and ESD safe packaging

materials. Methods to accomplish this are well known and it is relatively

easy to establish in ESD protected area (EPA).

B. Ionization for CDM/CBE Controls

Every device has its own ESD sensitivity and can be damaged by ESD

greater than its sensitivity limit. According to many IC suppliers, over

99% of device ESD failures are Charged Device Model (CDM) or

CDM-like and not HBM. Due to increased use of automation and device

sensitivity continually going lower, vulnerability to device CDM is

increasing. Not only CDM, but also Charge Board Event (CBE) like ESD

issues are increasing due to device complexity and the large amount of

charge that can be stored on a printed circuit board.

Strategic guidance has been proposed by the ESD Association.

Lowering device charge level and increasing the resistance of device

contact materials are the key strategic elements to prevent ESD

damage. As ANSI/ESD S20.20-2014 (latest version) described, the

maximum allowable field strength is 125 V/inch for 200 V CDM

withstand threshold devices. Proper ionization is an important solution

to meet this requirement and will result in less CDM/CBE ESD failures in

production or field returns from customers.

Core Insight provides superior solutions for static related issues with

several types of ionization products and systems such as steady-state

DC, AC, pulsed AC, high frequency AC and pulsed DC ionizations.

For more detail information about ionization and ESD controls in

production, please feel free to contact our sales representative

at [email protected] or your local contacts.

3 Application Guide


A. Cautions

The use of improper input voltage may result in poor performance or

damage of the unit.

There are no user serviceable parts inside this ionizer. Any

unauthorized service will void the warranty and may result in additional

repair charge.

B. Personal Safety

Before performing any maintenance on emitter points, shut down the

power to the ionizer. Allow a minute for high voltage power supply to

discharge. Do not wear wrist straps when accessing ionizer units for

maintenance.

Cautions and Personal Safety 4


Input Voltage

Ion Emission

Offset Voltage

Emitter Point

Display

Control

Alarm

Output Monitoring

Material

Operating Environment

Dimensions

Option

Warranty

24 VAC

Pulsed DC Technology

User Defined

Silicon / Titanium

4 Digit LED Display / 2 Color LED

Output Voltage, On/Off Time

Adjustment for each polarity

LED Alarms for Cleaning, Power Failure, Synchronizing, Polling

LED: Alarm display

Audio: Cleaning, Power Fail, Synchronizing, Polling

RS-485 communication

with Model 6320, 6340 and 6380 Controller

Enclosure: ABS, Chassis, Rod: PC-ABS

Temperature: 15~35℃

Humidity: 30~60% RH

450W x 30H x 36D mm

IR Remote Controller

2 years

5 General Specification


Various length of Rods (A) and custom length are available from 125 mm to 900 mm

A. Introduction

The Model 2400 AirStat® digital ceiling emitter Ionizer is designed to

control electrostatics in ballroom, mini-environments, laminar flow

hoods and workstations. The Model 2400 ceiling emitter ionizer uses

pulsed DC technology and emits ions for uniform discharge. For

accurate ion output, output voltage and on/off time can adjusted

through Model 6320, 6340 and 6380 controllers and the Model 5711R

IR Remote controller. Model 2400 is powered and communicates with

controller Models 6320, 6340 and 6380 through RS-485.

Drawing

450

30

25.3

A:125~900

36

6

Setup and Operation 7

1) LED: 4 Digit LED display. Setting output parameter values and alarm level.

2) IR sensor: Design to communicate with the remote controller, Model 5711R.

3) Positive and Negative LED: Operational indication and color changes from

Green to Red at alarm status.

4) Emitter rods: Rods are removable and available in various lengths.

5) RJ-11 terminal: Emitters connect to controller, junction box or another

emitter as daisy-chained cable through this terminal.


B. Contents in the box

C. Descriptions for Model 2400 Ceiling ionizer

7 Setup and Operation

①

②③

④

⑤

D. Installation

Place the ceiling emitter ionizer in the desired location. For installation

of Model 2400, it is recommended to use additional brackets or other

mounting methods to securely attach the ionizers to the mounting

surface. Model 2400 is powered by Model 6320, 6340 and 6380

controllers. The maximum length of communication cable from

controller to junction box is about 10 meter and recommended cable

length between junction box and first ceiling emitter is about 5 meter.

The installation of communication cabling must be tested and qualified

before power is applied to the system. Refer to the following cabling

instruction for Model 2400. Prior to connecting the communicating

cable between Model 2400 to Model 6320, 6340 and 6380 controller or

other emitters, test each cable for opens, shorts and polarity. Do not

connect the cable until the voltage and cable combinations are verified.


After this cable verification testing, connect the cable and apply power

from Model 6320, 6340 and 6380 controllers. Perform the adjustment

procedure to determine the final settings and if necessary, adjust

individual parameters with Model 6320, 6340 and 6380 controllers.


Yeollow Green Red Black Link IN - Wiring Cable

No.

1

2

3

4

BLACK

RED

GREEN

YELLOW

Power VAC

Power VAC

RS485A

RS485B

Color Description

E. Turning on the ionizer

Once the Model 2400 is powered on, the LED will display light. Model 2400 can

communicate with Model 6320, 6340 and 6380 controllers to register the ID

number. Any number from #1 to #120 can be assigned as the ID number. Please

select the ID number desired, and after this ID registration, Model 2400 outputs

ions based on set output values.




F. Parameter Settings

Once the ionizer is powered on, it will operate at the factory settings.

All ionizers require test and initial setup with the charged plate monitor

(CPM).

The following sections describe the functions and features of Model

2400 ceiling emitter ionizers available through the LED display. The

user can select operation on/off, high voltage on-time and off-time for

both polarity, high voltage output levels by 0.1kV resolution, cleaning

alarm settings, power alarm setting, and ID settings.


n xxx(ID) CIn.A

Id HVP.A

Out PHV.A

P.On nHV.A

P.oFF bur.c

n.On I.dEL

n.oFF

PoS.V

nEg.V

VER


User can adjust the parameter of Model 2400 using the remote controller,

Model 5711R. First press START, enter the ID number, and select a parameter

using the FUN key. The LED will display as shown below and all parameters can

be changed by pressing the UP/DOWN switches. Once you change parameters,

press FUN again and setting values will stored in memory.

2) ID change

Press FUN and UP/DOWN or press any number on remote controller, LED

will display as below.

1) Remote Controller

User can change parameters from remote controller.

Press START to change parameters

Press FUN to get each parameter mode and save value

Press NEXT to move next mode

Press UP to get higher value setting

Press DOWN to get lower value setting

Type-in user want parameters from 0 to 9

Once all change parameters done, press END to exit from program mode

UP

DOWN

0-9

END

NEXT

FUN

START



4) Positive On and Off Time

Press FUN and Press NEXT (2nd). P.On will display.

3.5 sec is default set value from factory.

Press UP/Down or Numeric to change value.

Press FUN and Press NEXT (3rd). P.oFF will display.

0.0 sec is default factory set.

Press UP/DOWN or press any number to change value.

3) Output On/Off

Press FUN and press NEXT, output parameters will display.

On is default set from factory.

Press UP/DOWN to change for on or off.

5) Negative On and Off Time

Press FUN and Press NEXT (4th). P.will display.

3.5 sec is default set value from factory

Press UP/Down or press any number to change value.

Press FUN and Press NEXT (5th). n.oFF will display.

0.0 sec is default set value from factory




8) High Voltage Power Alarm on/off set

9) If user wants to check the alarm of HVP, has to change it to On status.

Press FUN and press NEXT (10th). HVP.A will display. oFF is default set

value from factoryPress UP/DOWN to change setting.

(Require emitter point cleaning every month.)

6) Voltage Adjust

Press FUN and press NEXT(6th). PoS.V will display. 7.0kV is default factory

set. Press UP/DOWN or press any number to change value.

Press NEXT (7th). NEG.V will display.

- 7.0kV sec is default set value from factory.


7) Cleaning Setting

Press FUN and press NEXT (8th). Cln.A will display. oFF is default set value

from factory. Press UP/DOWN to change setting.

And Press NEXT button one more (9th), user can change the period of

cleaning cycle from 1 to 5 months. Press UP/DOWN to change value.


18Copyright by CORE INSIGHT, INC.This use manual contents may change without pre-notification.

10) High Voltage Power Alarm range set

Press FUN and press NEXT (11en). PHV.A will display.

If user changes the HVP alarm to On, and then Model 2400 will set the alarm

range of positive to ±20% of Positive value automatically.

Press FUN and press NEXT(12ve), nHV.A will display.

This function is a same like PHV.A

(If user wants to set it to other value, can change it by remote controller.)

11) Audio alarm on/off

Press FUN and press NEXT (13en). bur.c will display. oFF is default factory

set. Press UP/DOWN to change setting.

12) ID delete

If user wants to disconnect to check or fix the Model 2400 to Controller, can

select the ON. Press FUN and press NEXT (14en). I.dEL will display.

Press UP/DOWN to change value.

13) Version

Press FUN and press NEXT (15en). VER will display.


A. Recommended Cleaning Materials:

1) Cleanroom-compatible cleaning cloths (polyester cloth is recommended)

2) Cleanroom-compatible swabs

3) Cleanroom solution of 50% IPA (electronic-grade isopropanol) / 50% de-ionized water

B. Cleaning inside of Enclosures

Moisten a cloth with the IPA solution. Wipe off any dirt that may have

accumulated inside of the unit.

C. Cleaning the Emitter Points

Turn off the unit. A swab moistened with the IPA solution may be used for

cleaning. Gently wipe the tips of the emitter points until the dirt is removed.

After cleaning allow the emitter point to dry out about 20 minutes. Turn power

back on.


Regular maintenance is required by user’s static control program and

compliance verification schedule. When user perform cleaning emitter

points, CPM test required to make sure output of ionizers are same as

before or any changes after cleaning.

8 Maintenance

Core Insight, Inc. provides a limited warranty for all ionizers. New

products manufactured or sold by Core Insight are guaranteed to be free

from defects in material or workmanship for a period of defined

schedules from the date of initial shipment. Core’s liability under its new

product warranty is limited servicing (evaluating, repairing or

replacement) any unit returned from customers that has not been

subjected to misuse, neglect, lack of routine maintenance, repair,

alteration or accident. In no event shall Core be liable for collateral or

consequential damages.

To obtain service under this warranty, please contact sales

representative at [email protected] or local contacts.


Warranty and Service 9

IONIZER USER MANUAL MODEL 2400 AirStat® Digital Cei l ing Emitter Ionizer

Suite 503, 186, Galmachi-ro, Jungwon-gu, Seongnam-si, Gyeonggi-do, 13230, KOREATel: 82-31-750-9200 / Fax: 82-31-750-9205 / [email protected] / www.coreinsight.co.kr

Date post:	10-Mar-2020
Category:	Documents
Upload:	others
View:	18 times
Download:	1 times

IONIZER USER MANUAL 2400 User Manual_room.pdf · EOS/ESD Technical Services include ESD Training,...

Documents