October/November 2009 www.RemoteMagazine.com A Webcom Publication
...on page 4
Networking...on page 10
Semaphore Shipping Wireless Monitor that CanHalve the Cost of Wireless SCADA
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The Cockrell Ranch Waterflood project is an ambitious
enhanced oil recovery project, located in the Texas panhandle.
Cano Petroleum uses state of the art technology and methods
to successfully recover oil from wells that would have once
been considered ‘tapped’.
The waterflooding
process uses pressurized
water to move through the
formation, driving raw
crude oil out of the
ground from wells.
Boss Automation of
Spearman, Texas was
brought in to design and
install the discrete
automation platform and a
control network to moni-
tor pressure and flow of
this water into the wells.
With their experience in
automation, control and
process optimization, the project evolved into the design and
implementation of a new, fully automated, self-monitored
SCADA system. The system was designed to gather, assemble,
and transmit data from the wells and injectors and ultimately
bring it back to a master station. This allowed the day-to-day
operation of the field to be monitored and controlled from these
sites, and allowing the collected data to be used to produce
detailed production models.
Considerations for the system included: reliability, main-
tainability, ease of use, as well as the ability to obtain local
support. With the aid of Rexel, the local Allen-Bradley dis-
tributor, Boss Automation decided on a winning combination
of Allen-Bradley hardware, Rockwell Automation software,
and ProSoft Technology
wireless communication
solutions. Boss
Automation’s familiarity
and past success with
these automation products
made them confident in
the combined solution.
The SCADA system
consists of one
ControlLogix at a Main
Master Station tied to four
ControlLogix slave sub-
stations and over one hun-
dred custom-built Remote
Terminal Units (RTUs),
each comprised of an Allen-
Bradley MicroLogix 1100 programmable logic controller
(PLC) and a ProSoft Technology Industrial Hotspot radio. The
main master station and four sub-stations represent the back-
bone network of the project. Each of the four sub-stations acts
as a master for its respective sub-network. All communication
from the wells and injectors to the sub-stations, and from the
sub-stations to the main master station, is handled wirelessly
using ProSoft Technology’s Industrial Hotspot solution.
Onsite Power Research:Nanospears Could Lead to
Better Solar Cells
...on page 12
Enabling the Smart Grid withCutting Edge Electrical
Load Measurement
...on page 6 ...on page 8
Cano Petroleum’s Cockrell Ranch Waterflood Project: What Wireless Network?
Overpressure Protection withEnhanced Plant Efficiency
From WirelessCommunications and DataDriven Device Management
Please see Prosoft continued on page 2
GE Fanuc Intelligent PlatformsAnnounces PAC8000 RTU Controller
GE Fanuc Intelligent Platforms has released its new
PAC8000 RTU controller, a rugged, field-mountable plat-
form. Combined with the 8000 Process I/OTM, it offers
flexible system design, high system availability and it can
utilize any off-the-shelf HMI package.
The PAC8000 RTU Controller is well suited for all
types of RTU applications, including oil & gas
pipelines and wellheads. It is designed for use in the
harshest environments, operating over a temperature
range of -40ºC to 70ºC, and is resistant to 30 g shock,
5 g vibration and G3 corrosive environments. Access to
timely and accurate mission-critical information from
fixed assets such as oil and gas wells, compressor sta-
tions, pipelines, fluid storage tanks and utility meters,
can eliminate critical gaps in oil and gas operations,
resulting in higher productivity and long-term growth.
The PAC8000 RTU’s relative low power also makes it
suitable for applications using solar power.
The PAC8000 engineering software takes advantage
of Microsoft Windows-based object-oriented technolo-
gy, graphical user interfaces and easy to learn software
solutions to reduce engineering time. It executes control
strategies and manages all control activities for the I/O
modules providing a tight control loop response, quick-
ly giving a control output in response to input data. It
also incorporates a rigorous redundancy model, HART
capability and a fault tolerant Ethernet implementation
to manage communications on the control network and
deliver reliable operation.
The PAC8000 RTU supports DNP3 Ethernet commu-
nication protocol as well as fully supports the five IEC
61131-3 automation languages. Any combination of
Ladder Diagram (LD), Sequential, Function Chart
(SFC), Function Block Diagram (FBD), Structured Text
(ST), Instruction List (IL), plus Flow Chart can be used
to develop, download, simulate, debug, monitor and edit
application programs.
The PAC8000 RTU Controller has two high-speed
Ethernet ports to provide fault-tolerant communication.
The RTU supports fault tolerant communications to the
control room SCADA, however in the event communi-
cations are lost, the RTU can continue to operate
autonomously or adopt a user-defined safe state. If the
RTU continues to operate, data will be logged for trans-
mission once communications have been restored. The
control programs are held in nonvolatile memory so they
are retained in the event of a power loss. A new control
program can be downloaded to a controller while the
existing program is still operating. When the download
is complete, the controller will automatically switch to
the new program without operation interruption.
LEM Releases New Wi-LEM WirelessSub-Metering Components
LEM has introduced the extension of its Wi-LEM
(Wireless Local Energy Meter) family to allow the
remote measurement and monitoring of electricity, water
and other metered utilities as well as temperature and
humidity. It allows industrial and commercial enterpris-
es to break down energy and water usage and identify
areas of efficiency improvement. The Wi-LEM compo-
nents feature a ten-fold increase of RF power from 1
mW to 10 mW, increasing the distance between nodes
compared to the previous LEM generation of compo-
nents. By using the 802.15.4 wireless communication
standard, and the use of split-core transducers, Wi-LEM
reduces the time, cost and disruption involved in deploy-
ing a sub-metering installation.
The Wi-Pulse is an additional dual-input pulse count-
er used to count and transmit pulses generated by utili-
ty meters. It can be connected to an existing Wi-LEM
network thus expanding the range of utilities that can be
monitored, in addition to electricity. Wi-Pulse therefore
enables readings from existing stand-alone water and
energy utility meters and sub-meters with a pulse output
to be monitored centrally using a Wi-LEM network.
The Wi-Zone is a temperature and humidity transducer
that connects to a Wi-LEM network, allowing environ-
mental conditions to be monitored. Both new devices
are battery pow-
ered, simplify-
ing installation
as they require
no external
power supply.
They also both
feature an
internal inte-
grated antenna,
making the trans-
ducers compact and well suited for retrofit applications.
The Wi-LEM family of Energy Meter Nodes (EMN)
has also been enhanced to offer measurements of high
currents up to 2,000 ARMS. EMNs provide more infor-
mation than a simple sub-meter as they measure active,
reactive and apparent energy plus maximum current and
minimum voltage. EMNs comprise an assembly of one
to three current transducers with an integral signal-pro-
cessing module. They can be deployed to measure ener-
gy consumption at any point in a power cabinet and
transmit the data. High-accuracy and compact size is
provided by the use of split-core Rogowski coils, which
also simplify installation. Additionally, all three units
work with LEM’s Mesh Node and Mesh Gate to ensure
compatibility with existing solutions.
2 Remote Site & Equipment Management October/November 2009
Products & ServicesSCADA
www.RemoteMagazine.com
Paul Brooks, business development manager, Networks Portfolio, Rockwell
Automation said, “For this application, ProSoft’s wireless technology provides the
backbone communication for the integration of this system creating a reliable, indus-
trial and transparent network which allows Cano Petroleum to successfully monitor
their process data remotely."
At the main master station, a human machine inter-
face (HMI) application for the system was developed
using Rockwell’s RSView 32 software. The graphical
interface screens have proven to be user-friendly, and
the Messenger Pro feature provides the operators with
detailed information about alarm conditions in human
voice, by automatically calling the cell phone of the
person on call. ProSoft Technology’s RadioLinx OPC
Server is used on the remote access computer to mon-
itor the status of the radio network.
An impressive amount of data, over 3,500 discrete
input/output as well as 1,000 analog points, is gathered
and moved across the wireless network at about 11
Mbps to the main master station where it is then
assembled into data log models, then interfaced by
Cano’s own proprietary modeling software.
Rexel was instrumental in providing logistical as
well as technical support for the project. With respect
to this large-scale wireless network, ProSoft
Technology provided engineering support throughout the length of the project.
Patrick Haga, ProSoft Technology wireless engineer said, “From the technical side
of the project, the main reason this is a success story is because of the planning and
care taken before starting the project. I probably spent close to 80 hours all told
working with Boss Automation control engineers on a path study using ProSoft’s
Pathloss software. We worked very closely together, before and throughout the
installation of the project, not only on the layout of the network but on the strategy
for PLC messaging.”
The overall network covered approximately twelve square miles with the longest
link being only about two miles, and a bulk of the radios were positioned in an area of
about three square miles which presented a concern. “In a radio network of this size it
is imperative that care be taken in setting up the PLC messaging,” said Haga. “If all
radios are trying to communicate at the same time, you can quickly swamp your band-
width with RF collisions and retries.”
Haga continued, “This in mind, we discussed the
need to create a polling style network rather than hav-
ing all the radios trying to communicate at the same
time. It takes a lot of planning up front to successfully
install a radio installation of this size, and ProSoft’s
Technical Support group provides an excellent plan-
ning resource.”
Chris Deakin of Boss Automation said, “The
process is incredibly reliable, consistent and makes for
an essentially self-managed site. From the main
SCADA monitoring station, the operators are able to
see virtual diagrams of the wells and what is going on
within them, as well as all the data collected by the
RTUs and control units.”
The project went live in spring of 2008, and has
since had near zero downtime. “The wireless network
works so seamlessly and reliably that it is virtually
transparent to the user,” said Deakin. “When all was
said and done I asked the customer how they liked the
wireless network. Their response: what wireless network?”
Harry Forbes of ARC Advisory Group said, “The Cockrell Ranch Waterflood proj-
ect illustrates three important points about industrial wireless. First, wireless is indis-
pensible for this kind of SCADA project to be cost-effective. Second, end users need
to select hardened, industrial, field-proven products to provide a lifelong, reliable wire-
less solution. Thirdly, a well-designed wireless network can deliver data in a SCADA
system with very high reliability, in fact so high that end users forget about it.”
Prosoft continued from cover
Volume 9, Issue 6
Editor & PublisherDavid Webster
Director of ContentShannon Given
Associate EditorNick Depperschmidt
Assistant EditorsHeather Krier Joanna Larez
News EditorsJessi Albers, Jeremy Fleming, Sue Hannebrink, Laura Mayo
Finance & AdministrationMarsha Grillo, Director
Julie Williams, Office Manager
Advertising, Sales and MarketingJessi Albers, Account Executive
Jennifer Graham
Production Manager Julie Hammond
Customer Service/CirculationDatabase/Directories
Marc Vang, Circulation ManagerRoss Webster
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Editor’s Note
October/November 2009 Remote Site & Equipment Management 3www.RemoteMagazine.com
October/November 2009CONTENTS
As we head into the last few months of theyear, the Remote 2009 Conference and Expodraws ever closer. Even in tough times, acadre of speakers, exhibitors and attendeesare set to descend on San Antonio, Texas. Ifyou haven’t already registered, now is thetime. Visit www.RemoteExpo.com for moreinformation, or head to pages 16-19 to seethe show program, current exhibitors, andhotel information. See you in San Antonio!
As always, the staff and I have also beenhard at work putting together quality articlesfor Remote Site and Equipment ManagementMagazine. For the October/November 2009issue we have three great features.
The first one details how the smart grid is
being enabled via cutting edge electricalload management. Secondly, BS&B SafetySystems has contributed an article on over-pressure protection via wireless communica-tions and data driven device management.Finally our security section features an articleon protecting the seven OSI layers of IP-based cyber assets, from The Barrier Group.
While this issue is packed with features,you can also find all the product and indus-try news sections you’ve come to dependon in these pages. We hope you enjoy them!
Nick Depperschmidt Editor, Remote [email protected]
Table of Contents
page 2
page 14
page 10
LEM Releases New Wi-LEM Wireless Sub-MeteringComponents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
ICP DAS USA and M2M Data Corp Work TogetherTo Deliver 99.7 Percent Availability . . . . . . . . . . . .5
AutoLog WSN Radio Modems from FF AutomationProvide Maximum Coverage . . . . . . . . . . . . . . . .10
Cermetek Launches Modem Module . . . . . . . . . .11
Chloride Introduces Agility Series UPS for MissionCritical Networking Equipment . . . . . . . . . . . . . .12
New Models with Green Features Added toMinuteman EnSpire Series UPSs . . . . . . . . . . . . . .13
Longwatch Enhances Video System with Video And Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Enabling the Smart Grid with Cutting Edge ElectricalLoad Measurement . . . . . . . . . . . . . . . . . . . . . . . . .6
Overpressure Protection with Enhanced PlantEfficiency from Wireless Communications and DataDriven Device Management . . . . . . . . . . . . . . . . . .8
So You Think You Are Secure? You Might Not Be . .15
Remote 2009 Conference & Expo Update . . . . .16Industry News . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Marketplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Calendar of Events . . . . . . . . . . . . . . . . . . . . . . . .23Advertiser Index . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Visit us Online at: www.RemoteMagazine.com
SCADA
Networking
Security
Features
Departments
Onsite Power
page 16
page 8
Oct. 29th - 30th, 2009San Antonio, Texas
www.RemoteExpo.com
Wafer-Cone Flow Meter Offers Accuracy for NaturalGas Small Line Wellhead Measurement
McCrometer has released its new Wafer-Cone flow
meter that provides accuracy, versatility and low
maintenance in the smaller line sizes utilized for natu-
ral gas wells. Measurement of wellhead gas flow can
pose a challenge for process engineers. To ensure
accuracy, the flow meter needs to be installed as close-
ly as possible to the wellhead. This presents two chal-
lenges including high or low flow velocities, and the
need for a significant length of straight-running pipe.
Unlike flow meters that require a straight pipe run of
10 or more diameters upstream from the meter and 0-5 diameters downstream, the
Wafer-Cone is designed in such a way that only 1-3 upstream diameters and 0-1 down-
stream diameters of straight-run are necessary. The Wafer-Cone preconditions the flow
profile to pass the cone in a uniform pattern, leading to precise gas flow readings with-
out long straight pipe runs.
The space-saving Wafer-Cone Flow Meter is easy to install and requires virtually no
maintenance. It has the ability to self-condition flow making it a space saving device.
It can be installed virtually anywhere in a piping system or be easily retrofit into an
existing piping layout, resulting in installation flexibility and initial cost savings.
McCrometer’s advanced Wafer-Cone flow meter relies on differential pressure sens-
ing technology. Its DP flow sensing technology is actually designed with built-in flow
conditioning to achieve an accuracy of +1.0 percent, with a repeatability of +0.1 per-
cent. It operates over a flow range of 10:1. The Wafer-Cone is designed for gas or liq-
uid service in line sizes from 1 to 6 inches, making it well suited for natural gas well-
heads, small process lines and other plant infrastructure tasks.
The Wafer-Cone conditions fluid flow to provide a stable flow profile that increas-
es accuracy. The flow sensor‘s design features a centrally-located cone inside a tube,
which interacts with the fluid flow and reshapes the velocity profile to create a lower
pressure region immediately downstream.
The pressure difference, which is exhibited between the static line pressure and the
low pressure created downstream of the cone, can be measured via two pressure sens-
ing taps. One tap is placed slightly upstream of the cone and the other is located down-
stream of the cone. The pressure difference can then be incorporated into a derivation
of the Bernoulli equation to determine the fluid flow rate.
The cone’s central position in the line optimizes the velocity of the liquid flow at the
point of measurement and forms very short vortices as the flow passes the cone. These
short vortices create a low amplitude, high frequency signal for excellent signal stability,
resulting in a stable flow profile that is repeatable for continuous accurate measurement.
Semaphore Shipping Wireless Monitor that CanHalve the Cost of Wireless SCADA
Semaphore has commenced shipments of its
T-BOX WM wireless monitor. The monitor can
provide a cost savings of up to 50 percent over
other wireless SCADA monitoring solutions.
First applications are through OEM suppliers of
remote process monitoring systems.
Ultra-low power draw allows use of a lithi-
um battery, which is more economical than AC
or DC power systems. For remote sites that
require battery back-up, costs of high-capacity
lead acid cell batteries and large enclosures
could be prohibitive. The wireless monitor nor-
mally uses a single battery, and an optional second battery offers high reliability when
redundancy is required.
Standard hardware also reduces interfacing costs with instruments for measurement
of flow, level and pressure. Since the wireless monitor is able to provide power to ana-
log transmitters on 4 to 20 mA current loops, separate hardware for DC/DC conversion
or input multiplexing is not required.
A broad selection of wireless communications devices ensures that all remote sites
can be reached without the need for integration of external hardware. Using push mes-
saging via e-mail, text or IP communications, the wireless monitor best utilizes inex-
pensive public networks and informs multiple recipients of alarms, live conditions and
historical data logs.
HMS Industrial Networks Introduces New GSM/GPRSBased Device for Remote Monitoring and Control,Alarm Management and Data Logging
HMS Industrial Networks has
released its Anybus RemoteCom
Web Gateway, which is designed
to simplify remote supervision
and control of automation
devices, minimize downtime and
provide accurate information
anywhere, anytime The Anybus
RemoteCom acts as a Modbus bridge as well as providing remote access and control
of serial devices over Ethernet, Internet, LANs, GSM, GPRS and telephone modems.
The product has a built-in Web server to provide Web-based access from a remote loca-
tion, alarm management, data logging and trend graphs of field equipment data. The
integrated alarm and status handler automatically notifies remote supervisors by email,
SMS, SNMP and Modbus TCP if pre-defined limits are exceeded.
As an additional service, a secure central Web server solution that expands the func-
tionality of Anybus RemoteCom is provided. The central server's purpose is to man-
age, monitor and control remote field equipment. RemoteCom units connect to the
4 Remote Site & Equipment Management October/November 2009
Products & ServicesSCADA
www.RemoteMagazine.com
Products & ServicesSCADA
central server to submit critical equipment data, such as logged parameter data and
alarms. At the server an authorized user can view and manage this information. The
only tool the user needs is a standard web browser. The use of one central location for
all remote equipment simplifies the work for anyone dealing with remote installations.
The user can easily and securely access devices anywhere in the world at anytime.
Anybus RemoteCom devices are available in a DIN-rail mountable IP20 rated plas-
tic housing or in a rugged metal housing. They are powered by a single 9 to 28 Volt
industrial power supply.
Capstone Metering Launches IntelliH2O Water MeterCapstone Metering, LLC has launched the
IntelliH2O water meter, the first intelligent water
meter for residential use. This technology brings
value to global water industries by effectively manag-
ing, controlling and conserving water.
“For more than a century, the water meter went vir-
tually unchanged, until now,” said Scott Williamson,
Capstone Metering president. “The IntelliH2O’s com-
bination of advanced technologies, electronics and
capabilities will fundamentally and forever change the
water industry and how we monitor water usage.”
The IntelliH2O features two way remote communica-
tion that eliminates hand-held or drive-by water meter readings, which saves utility
companies money and manpower while reducing greenhouse emissions. This is possi-
ble with wireless networking communication that integrates the meter into the smart
grid and allows homeowners to manage their water consumption. Remote turn-on and
shut-off also allows the utility to shut-off a meter when a leak occurs. This provides
better security and control for unknown chemicals or contaminants introduced into the
water system.
The IntelliH2O is self calibrating and generates its own power. The self-calibration
allows utilities to accurately measure water usage while providing them with higher
revenues and the ability to save water. Self-generating power eliminates the need for
routine battery replacement and provides longer meter functionality.
ICP DAS USA and M2M Data Corp Work Together toDeliver 99.7 Percent Availability
M2M Data Corp.’s customers rely on M2M’s iServices to
achieve operational excellence. That’s why M2M offers a
service level agreement that guarantees 99.7 percent avail-
ability. To deliver on this promise, M2M utilizes ICP DAS
Embedded Controllers. With ICP’s products, M2M is able to
connect to various pieces of equipment such as natural gas
compressors, EFMs, plunger lift systems and generators.
M2M Data Corp. sourced ICP DAS’s uPAC controller,
uPAC-7186EX-FD-X305B, to communicate with the
equipment’s PLC RTU or control panel. M2M places the
device in a NEMA 4 enclosure to protect it from the ele-
ments. It’s then connected to a satellite terminal or cellular
modem. M2M utilizes communication protocols that pro-
vide duplex communications between the equipment and
M2M’s data center. This allows for acknowledgment that the message has been
received, enhancing the system’s reliability. Once arriving at the NOC the data is
parsed, processed and converted into usable information.
M2M then notifies customers whenever any of the measured data points fall outside
of a normal range. Through the iServices portal, users can easily configure alarm
thresholds. They can also configure who receives alerts, and whether they’re delivered
via fax, SMS (text message) or email. The iServices system also allows users to set up
hierarchies so users only see the information they need.
In case of an unacceptable parameter, an alarm is triggered and client personnel are
alerted via fax, email or text message. This allows clients to respond accordingly and pri-
oritize all open alarms. ICP DAS’s uPAC-7186EX controller is designed for harsh envi-
ronments. With the built in web page, the customers can remotely access the data via
Internet. With 64 MB memory built in, the controller can log the data without a PC. Its
operating temperatures is to the extreme, as low as -25°C and as high as 75°C. It has low
power consumption of 1.5 W to 2.5 W. It also has frame ground for ESD protection.
XServer is a program designed for Ethernet I/O programs. It is provided with uPAC-
7186EX-FD-X305B and allows users to control uPAC-7186EX-FD-X305B hardware.
October/November 2009 Remote Site & Equipment Management 5www.RemoteMagazine.com
Justin Schmid, Vice President, Mobile & M2M GroupSierra Wireless
The concept of the Smart Grid relies on the dynamic management of supply and
demand resources through a combination of data, communications and controls. This
level of automation allows for real-time operational optimization of the grid, which
affects everything from energy economics and emissions to security and reliability.
Demand response, the policy in which energy customers reduce or modify their
usage in response to price signals or other types of
programs and incentives, is a primary component of
Smart Grid strategy. To make the grid “smarter”, cus-
tomer loads and other usage information must be
fully and dynamically integrated into the operation
of the grid. This requirement lays focus on the tech-
nologies that enable demand response, such as smart
meters, communication and control systems, storage
systems and other demand control technologies.
Government Support Helps Smart MetersGain Momentum
In recent years the push toward Smart Grid tech-
nology has been fueled by federal mandates, stimulus
and on-going standardization efforts. In addition to
establishing nationwide renewable fuel standards, the
2005 Domenici-Barton Act also mandates the explo-
ration of smart metering options. This exploration was
provided financial backing by the Recovery Act, in which the Department of Energy
announced distribution of $3.3 billion in stimulus funds for Smart Grid technology
development grants. That amount has since increased and is complemented by an addi-
tional $615 million for regional demonstration projects that exhibit Smart Grid storage,
monitoring and technology viability.
According to a recent market research report (Residential Energy Management:
Company, Alliance & Technology Profiles) released by Parks Associates, eight million
smart meters, more than six percent of all US meters, have already been deployed in
this country and the associated residential energy management market segment is
almost guaranteed to sustain significant growth. Researchers at Parks Associates assert
the deployment of so many meters is the first step
toward deploying Smart Grid technologies and
advanced meter infrastructure on a broad scale.
Factors Dictating Shift to Alternative Energy,Technology and Infrastructure
Concerns over climate change, heavy reliance on
foreign oil and the dwindling quantities of resources
have pushed the US government to implement pro-
grams based on conservation and development of
alternative fuels and infrastructure. In addition, high
energy costs and consumer demand for enhanced
services have prompted providers to look closely at
their automation strategy and look toward utilizing
robust and intelligent technologies to improve opera-
tional efficiency. With the recent sunsetting of AMPs,
many utility providers with existing automated meter-
ing applications are shifting to more standardized,
accessible formats, such as Internet protocol-based data transmission.
Case Study: Advancing the Grid with Smart Metering One such provider is Central Iowa Power Cooperative (CIPCO). CIPCO is a gener-
ation and transmission cooperative serving 12 rural electric cooperatives and a collec-
tion of municipal associations in the state of Iowa. CIPCO's service territory stretches
300 miles diagonally across the state, from the Mississippi River in the northeast to
Shenandoah in the southwest. CIPCO's member distribution cooperatives deliver
power to farmsteads, industrial parks, commercial businesses, urban residences and
manufacturers. Working together, CIPCO and its member cooperatives provide electri-
cal service to over 316,500 Iowans.
Originally motivated by the Rural Electrification Act of 1936, which provided low
interest federal loans to suppliers willing to extend service into less densely populated
areas, the customer-owned utility has spent the last 60 years building a solid coopera-
tive business model for power distribution throughout Iowa.
CIPCO collects power measurements each month for both billing purposes and plan-
ning initiatives such as anticipating future power generation and equipment needs.
These measurements were traditionally collected manually by staff members sent to
substations, often in secluded areas, to read wholesale meters and collect load balance
information being captured in 15 minute intervals on magnetic tape drives. The origi-
nal monthly process required a fleet of trucks, experienced personnel working in high
voltage environments and an inordinate amount of time was eventually supplanted by
a process called probing. This was a similar method that required on-site use of a hand-
held analog phone device and optical cable to collect power measurements. Although
it’s been the industry standard over the last decade, probing remains a time-consuming,
labor intensive and inefficient process, with each field technician only able to cover 12
to 14 metering points each month because of the large distances between points.
With the sunsetting of analog cellular networks, CIPCO was faced with a challenge.
In order to continue collecting its measurements used for billing and planning it would
need to upgrade its analog phone devices to digital communications equipment. The
cooperative viewed the forced migration as an opportunity to employ greener, Smart
Grid technologies and turned to GetWireless to help meet the challenge. After analyz-
ing the current processes and new requirements, GetWireless collaborated with CIPCO
to design a comprehensive solution that would exceed their expectations.
“We’re not in this for the short term,” said Don Chaon, manager of data systems for
CIPCO, on why the company employed GetWireless to aid with the migration. “We
needed someone who knows what they’re doing.”
Using an Intelligent Cellular Solution to Improve Service and ReduceOperating Expenses
CIPCO started by testing four digital wireless products as potential replacements for
current analog devices. After almost four months of field usage, the results pointed to
the AirLink Raven XT communications gateway from Sierra Wireless. Within the field
testing environment developed by CIPCO, the intelligent cellular gateways provided
reliable connectivity, fast data transfer speeds and remote management simplicity
enabled by the gateway’s suite of tools and utilities.
6 Remote Site & Equipment Management October/November 2009 www.RemoteMagazine.com
FeatureSCADA
Enabling the Smart Grid with Cutting Edge Electrical Load Measurement
FeatureSCADA
October/November 2009 Remote Site & Equipment Management 7www.RemoteMagazine.com
The Raven XT gateway provides CIPCO with the remote monitoring and two-way
communication required for unmanned applications. Unlike the probing process that
requires travel to each metering site, the rugged wireless gateway allows remote data
collection and features a Class I Div 2 certification for use in hazardous conditions
such as those found in substation environments and its compact form factor enables
integration within existing infrastructure and enclosures.
Powered by ALEOS core embedded intelligence, the Raven XT provides always-on
connectivity that gives CIPCO access to its data at all times. ACEware tools and utili-
ties provide remote management, configuration and troubleshooting capabilities,
enabling CIPCO to monitor and control its network of wireless gateways 24/7 and from
one central location or from anywhere with an Internet connection. ACEware, coupled
with ALEOS, ultimately lowers total cost of ownership by virtually eliminating the need
for field service to CIPCO’s rural substations.
“We figured that it cost at least $30, every time, to collect a single meter reading
before, but now our only cost is the $10 monthly charge for our cellular service,’ said
Chaon. “The digital cellular solution has also
increased the safety for our field staff, who are no
longer required to travel to and enter high voltage
substations to read meters.”
The $30 meter read includes labor, vehicle,
primary retrieval (meter to handheld at the sub-
station), equipment (handheld, modem, misc.)
and secondary retrieval (handheld to computer at
the distribution coop office). This cost reflects a
single meter read, whereas the digital cellular
solution provides CIPCO with frequent access to
meter data throughout the month.
CIPCO relied heavily on GetWireless to be
part of its solution deployment team, providing
Raven XT setup and configuration, provisioning
and training. As part of the value-added service
provided by GetWireless, they also helped
CIPCO investigate the best network provider
option for the solution and handled the activation
process in its entirety, including account setup,
plan selection and contract completion.
“Getting the new solution deployed was a team
effort,” said Chaon. “It required research, learning
about the new environment, new connections, new
installation procedures, new customer requirements.”
By using the Raven XT for cellular transmission
over the public network, many of CIPCO’s cooper-
atives are able to avoid additional private network
or landline charges, as well as the steep cost of run-
ning copper landlines into rural areas where they
don’t already exist. The cellular gateway allows
CIPCO to create a “virtual rural infrastructure” for
its meter information collection initiatives.
Currently, CIPCO has 106 Raven XT units at
substations across Iowa and has been able to
reduce the time necessary for remote interroga-
tion of billing information to just half a day,
down from seven days with magnetic tape or four
days with handheld analog probing devices. The
Raven XT devices currently account for a little
over 50 percent of CIPCO’s billing activity.
Successful Results Provide Lasting BenefitsThe success of the Raven XT as a communica-
tion conduit for CIPCO’s transmission and distri-
bution environments has given the cooperative a
new tool in electrical load measurement and bal-
ance. This resource has an enabling effect on
billing, load research, capital planning and power
quality. The continuous collection of detailed
usage information using reliable two-way cellular
communications equipment perfectly positions
CIPCO to evolve its planning and load balance
initiatives by enabling the cooperative to accu-
rately predict future power consumption trends
and create the generation programs needed to ful-
fill and/or control consumption levels.
“Before we started deploying, the solution was
new and strange. You can see now that the tension
has gone away and people can see that this solu-
tion is working well,” said Chaon. “Given our current success, we will have no second
thoughts about deploying additional cellular units at new wholesale delivery points or
for end-use studies, either commercial or residential.”
The increasing demand on utilities requires improvements in efficiency, cost savings
and conservation of energy distribution. CIPCO is just one example of how an intelli-
gent, digital cellular solution can increase efficiencies in the meter interrogation process,
which in turn improves related processes throughout the organization. This upgrade to
smart metering technology not only improved the utility’s overall processes by increas-
ing efficiency and improving customer service, it also reduced the TCO of its metering
solution while providing time savings benefits through remote, real-time monitoring
and collection of critical data. To be successful, utilities must embrace the challenge,
and opportunity, to upgrade their processes and begin investing in Smart Grid tech-
nologies that will result in improved demand response policies, as well as lasting mon-
etary and environmental benefits.
8 Remote Site & Equipment Management October/November 2009
FeatureSCADA
www.RemoteMagazine.com
Geof Brazier, Director of Development BS&B Safety Systems, LLC and BS&B Electronics, LLC
A 1928 explosion in an oil and gas separator inspired the world’s first rupture disk
after the founders of BS&B Safety Systems witnessed the blast and fire and became the
inventors of this important pressure relief and safety technology.
More than 75-years later, rupture disk devices have advanced from those calibrated
from simple metal foils mounted between companion flanges to highly-specialized
devices that employ structural as well as material controls in their design along with engi-
neered holders, called safety heads, to ensure safety in critical applications. The rupture
disk devices of today feature high-accuracy
combined with a leak tight construction, long
service life capability, and activation without
fragmentation enabling their use upstream of
pressure relief valves and sensitive instruments.
The evolution of rupture disk devices con-
tinues, with electronics taking its part. Today’s
rupture disk devices can be easily and inexpen-
sively adapted using sensors and rapid data-
logging hardware and software packages to
monitor key characteristics for greater safety
and reliability. These advances allow plant
engineers to optimize their pressurized systems
by monitoring the rupture disk device relative
to critical factors such as: operating pressure
differential (all rupture disks respond to differ-
ential pressure); coincident temperature; vacu-
um and back pressure.
Electronic technology allows the relation-
ship between rupture disk devices and process
operating conditions to be explored at an
unprecedented level of detail while the rupture
disk device is in service and for items of con-
cern to be immediately reported to the plant
operating system. This degree of communica-
tion between rupture disks and operating sys-
tems allows the plant to be operated to the max-
imum while providing immediate feedback of
characteristics that present a threat to the ongo-
ing integrity of the disk and continuing safe
operation of the plant.
Why is Rupture Disk DeviceInformation Important to Collect?
Rupture disk devices are designed to acti-
vate instantaneously, in milliseconds, in the
case of an overpressure condition. This
response time is so rapid that conventional
process control instruments are not going to
capture transient operating conditions that
present a threat to the integrity of a rupture
disk. One can imagine the frustrations of a
plant manager whose facility experiences fre-
quent rupture disk activation because of unde-
tected system operating conditions, such as
pressure spikes. Not only is the plant losing valuable product, but also production time
as well as the direct and indirect replacement costs of the rupture disks. Understanding
abnormal and particularly transient process operating conditions becomes crucial, yet
challenging. In the past, diagnosing the root cause has required trials to be conducted
with estimations of operating parameters. Until such a solution is viable, the plant man-
ager may be forced into reducing production rate to alleviate the source of pressure and
or temperature related problems.
Accurate monitoring solutions for the plant manager require appropriate sensing
technology, rapid data-logging and supporting software. Add to this the considerable
application knowledge gained across tens of thousands of rupture disk applications,
BS&B is uniquely placed to provide cost effective custom engineered solutions.
Industrial Wireless CommunicationsSensor technology has long been available to monitor rupture disk process parame-
ters such as pressure and temperature. However, implementation of sensors was often
viewed as uneconomical due to both the direct and indirect cost of hardwiring. Current
generation wireless solutions have dramatically reduced the cost of monitoring allow-
ing plant engineers to independently collect ‘want to know’ information as opposed to
‘critical to process’ information that supports investment in hard-wired systems. In the
past, if plants wanted to monitor a pressure relief valve, rupture disk or even a safety
shower, they had to run wire from that device to the monitoring location. A wireless
solution eliminates both cost and complexity, reducing monitoring cost by upwards of
80 percent.
An application example: a manufacturing facility has 30 rupture disks to monitor
requiring an average of 1,000 feet of wire to reach the control room. At $10 a foot
installed, each rupture disk position would require $10,000 of expenditure; $10,000
multiplied by 30 locations equals $300,000. Through the use of wireless monitoring,
the cost would be about $50,000; a savings of $250,000.
Wireless solutions permit not only permanent collection of information but also the
implementation of temporary data collection for diagnostic or developmental purposes,
collecting both discrete digital and analog sensor output. This flexibility of wireless
technology permits rapid response and accurate response to troubleshooting.
A misconception still exists that wireless technology is unreliable. Current genera-
tion wireless solutions use self testing protocols to ensure that a system remains active
even when there may be no ongoing sensor data to transmit. For example, monitoring
a rupture disk or pressure relief valve, where a simple ‘closed/open’ switch is used there
will be no ‘change of state’ of the sensor signal for perhaps years. A background ‘heart-
beat’ check is used to confirm that communication between system components is
active with an alarm generated in the rare event of a loss of communication.
Rapid Data-Logging Hardware and Software SystemThe sensors used by a plant for process control purposes are typically not located at
the rupture disk device and are set up to collect data over quite extended time intervals,
perhaps every few minutes. Accurate rupture disk device integrity monitoring requires
that sensors be installed at the rupture disk device with rapid data output and compati-
ble data logging.
BS&B has devoted its research and development team’s expertise to the creation
of an affordable, ready-to-use package of hardware and software capable of accu-
Overpressure Protection with Enhanced Plant Efficiency from WirelessCommunications and Data Driven Device Management
Temperature and pressure sensors are connected to a rup-ture disk installation on a piping configuration that is vent-ing to a stable downstream, normally atmospheric pressurecondition. Being recorded is pressure and temperatureconditions at the rupture disk inlet and sensor status (burstor unburst).
Advancements in electronics have reduced the cost of monitoring allowing plant engineers to independ-ently collect ‘want-to-know’ information as opposed to ‘critical-to-process’ information that once sup-ported investment in hard-wired systems. In this example, a storage tank/vessel, the want-to-knowinformation in yellow. Information like the frequency of the safety relief valve opening; or whether theFlame Arrester is operating properly did not justify the cost of running wires from the device to themonitoring location.
FeatureSCADA
October/November 2009 Remote Site & Equipment Management 9www.RemoteMagazine.com
rately monitoring all of its rupture disk
devices and pressure relief technology. The
goal: allow industrial process plants to opti-
mize the safety, integrity and total cost of
ownership of rupture disk devices. BS&B’s
‘Rupture Disk Manager’ (RDM) collects
pressure and temperature data at the rupture
disk device, analyzes the information for
characteristics that threaten the safety,
integrity or prolonged service life of the
device, and provides the user with alarms
and warnings when it is appropriate to take
planned maintenance action.
Predictive Maintenance SolutionsA frequent question that BS&B receives is,
“How long does a rupture disk last?” The blind
answer to this question is that “A rupture disk
should be replaced every 12 to 24 months.”
Where the rupture disk manager system, or
BS&B approved equivalent, is in place, longer
service intervals can often be accrued by using
the unique application experience gathered by
RDM as a basis for an informed decision. Many
factors exist that determine rupture disk change
out interval, these include:
• Relationship of operating to burst pressure
• Coincident temperature relative to actual
operating temperature conditions
• Vacuum conditions
• Back pressure conditions
With the technology of Rupture Disk Manager,
plant managers can answer the above questions
by simply plugging in this field service tool
which then allows data to be cumulatively ana-
lyzed. Instant feedback is provided regarding
disk integrity and disk life threatening events.
The system continuously compares process oper-
ating conditions to the design performance capa-
bility of the installed rupture disk device in order
to alert the user to circumstances that compro-
mise safety or expected service life.
These systems constantly watch for applica-
tion conditions that impact the accuracy of the
rupture disk device or temporarily affect the
intended safety of the pressurized system that is
to be protected. Alarms are provided when sen-
sors detect that the rupture disk is operating with
excessive pressure cycling or higher operating
pressure and /or temperature conditions that
exceed the design limit of the rupture disk tech-
nology installed. The system also alarms the user
when the rupture disk device is operating much
hotter or colder than its calibrated coincident tem-
perature, which lowers or increases the intended
burst pressure, or if sensors detect a back pressure
that will affect intended safety.
Once sensors detect input, the RDM hard drive
records at least a year of sensor output, alarms
and warnings. This accumulated operating data
allows for analysis and recommendation of opti-
mum rupture disk device performance collected
remote from the rupture disk device.
SummaryAdvances in rapid data-logging hardware and
software improve plant productivity by reduc-
ing the cost of monitoring rupture disk devices
and maximizing their service life. Industrial
Process Plants with the most to gain from
installation include:
• Process plants with a high regard for safety
• Process plants requiring trouble-shooting of
pressure relief devices
• Process plants wanting the lowest cost of
ownership; predictive maintenance tool
• Process plants desiring extended rupture disk service life
• Process plants expecting the highest level of support from their Rupture Disk supplier
About the AuthorGeof Brazier serves as president of Industrial Protection Devices, LLC and as the
director of Product and Market Development for BS&B Safety Systems, LLC and BS&BPressure Safety Management, LLC. Mr. Brazier has been issued more than 20 USpatents in the areas of overpressure protection devices, industrial wireless communica-tion, and related technologies and has more than 25-years of experience in developinginnovative technologies for BS&B and their affiliate companies. He was educated atthe University of Bristol in England as a Physicist, and is a speaker at the Remote 2009Conference and Expo. For more information visit www.bsbsystems.com.
Example of a rupture disk installed inside a pre-torqued safety head. Rupture disks are pressurerelief devices that protect a vessel or systemfrom overpressurization.
Products & ServicesNETWORKING
New Industrial Mobile Router Support InnovativeSolutions in Telemetry and Telematics
Dr. Neuhaus Telekommunikation has introduced two
new mobile routers, the TAINY HMOD-L1-IO and the
TAINY HMOD-V2-IO. Both devices have been devel-
oped for industrial applications and connect de-central
systems to a company network via mobile radio con-
nection. They support UMTS/HSDPA/EDGE/GPRS
and are capable of transmitting very large data volumes
in a cost-effective manner. The L1 model is designed
for use with fixed IP addresses, while the V2 version
offers additional features for safe communication via
open networks or dynamic IP address support.
In general, package-oriented data transmission via
mobile radio networks offers considerable advantages
in both practicality and cost-effectiveness over alterna-
tives which use means such as LAN, ISDN or analogue
modems for data transmission. Typical applications lie in monitoring industrial pro-
duction facilities, condition monitoring, traffic monitoring, substation control or in the
field of security systems. The new mobile routers make it possible to design new solu-
tions in these fields which will reduce operating and process costs. They increase the
reliability of the systems being monitored or controlled and optimize the performance
of the overall system. Furthermore, the high bandwidth of the UMTS/HSDPA opens
new usage possibilities, such as for applications which transmit image or video data.
Both routers use TCP/IP as the base protocol. They are equipped with an integrated
firewall that protects from unauthorized access. The TAINY HMOD-V2-IO transmits
data through a VPN tunnel with additional encryption according to the IPsec standard,
thus establishing a secure end-to-end connection. Moreover, both products set them-
selves apart with their simple configuration, which can electively be conducted locally,
remotely or over a user-friendly Web interface.
FreeWave Expands Family of Small Form FactorMM2 Radios
FreeWave Technologies has expanded its family of
MM2 radios with the addition of two high-speed versions:
the MM2-HS-T (TTL interface) and MM2-HS-P (Ethernet
interface). FreeWave's MM2-HS-T and MM2-HS-P add
high-speed capability and greater throughput to the MM2-
T line, which offers selectable speeds of 115.2 to 153.6
Kbps. The MM2-HS-T and the MM2-HS-P are capable of
an over-the-air speed of 1.23 Mbps allowing users to send
more data in a shorter period of time. The MM2-HS-T is
well suited for embedded applications that require high
data rates, such as video and long distances in the same small footprint. The MM2-HS-
P is slightly larger, but still very compact in size.
The entire family of MM2 radios at FreeWave offers a variety of features. The units
have low signal performance via RISC based signal demodulation with a matched fil-
ter. The GaAs FET RF front end with multi-stage surface-acoustic-wave (SAW) filters
offer a combination of overload immunity and sensitivity. Selectivity is specified and
guaranteed. Additionally, the units can be used in a security network as a master, slave,
repeater or master/slave unit depending upon its programming.
The industrial grade Ethernet, on the MM2 HS-P, supports TCP, wireless security
and serial communications. Meanwhile both units offer high noise immunity, 256-bit
AES encryption and tested RF performance from -40°C to 85°C.
Hear FreeWave Technologies Speak at Remote 2009
Topic: Stretching Wireless IO throughout Your Infrastructure
Learn more at: www.RemoteExpo.com
New GSM, WIFI/WIMAX, 3G and GPS L1 AntennaPCTELs new Medallion GPS Multi-
Band antenna features a modern design in
a rugged low profile housing. This anten-
na offers multi-band coverage of GSM
850, GSM 900, GSM 1800, GSM 1900,
3G (806-960 MHz/1710-2170 MHz) and
WiFi/WiMAX (2.3-2.6 GHz) frequen-
cies, coupled with GPS L1 capability for
outstanding value and performance. This
makes the antenna well suited for public
safety vehicles, mass transit, fleet man-
agement, telemetry and SCADA, field
measurement, wireless network optimiza-
tion and wireless data terminals.
The Medallion’s low profile omni-directional, design and the metal ¾ inch stud
mount slotted jam nut, provides trouble-free installation and antenna replacement. The
IP56 compliant design with custom over molded gasket provides added protection
against water or dust ingress under severe environmental conditions
Additionally features include 3.5 dBic GPS antenna gain, 27 dB amplifier gain, 50
ohms nominal impedance, an output VSWR of 1.5:1 (typical) and 20 dB filtering rejec-
tion at +/- 100 MHz from center frequency.
AutoLog WSN Radio Modems from FF AutomationProvide Maximum Coverage
FF-Automation has
released the AutoLog WSN
radio modem series that offers
a high specification data radio
modem which is well suited
for stand alone wireless data
applications or for integration
into OEM products. A discrete
component RF stage is used to
give better performance than
would be possible using the
simpler "single chip" solu-
tions found in many other low
cost designs.
VHF (138 MHz to 225 MHz), UHF (406 MHz to 512 MHz) and 869 MHz (863 MHz
to 870 MHz) versions of the AutoLog WSN are available for simplex or half-duplex
operation. Applications include oil and gas (complicated narrow band SCADA net-
works), command and control, data logging, metering, SCADA, radio telemetry,
remote switching or any similar applications where serial data needs to be transmitted
reliably by wireless means. Through the use of advanced DSP technology, the AutoLog
WSN data radio has been optimized for reliability and low current consumption, mak-
ing it particularly suitable for operation on remote sites without mains power.
The WSN radio data modem can operate transparently without packetizing the
data and without adding any other overheads, thereby maximising data throughput
rates. Data is simply transmitted and received with minimal delay. Alternatively, a
simple packetization option can be enabled for use with old or non tolerant proto-
cols, where the presence of a mute (squelch) tail may cause a problem at the end
of a message.
Store and forward repeater operation is possible by programming a routing table into
the WSN radio at the master-station site. Routing is based on the protocol address with-
in the message to be transmitted and the WSN currently supports repeater operation
with MODBUS protocol and a number of other similar protocols where the address
byte is in a known position within the message.
10 Remote Site & Equipment Management October/November 2009 www.RemoteMagazine.com
Products & ServicesNETWORKING
AvaLAN Releases Industrial Long Range 5 MbpsOutdoor Wireless Ethernet Bridge
AvaLAN Wireless Systems, Inc. has introduced its
AW5800HTP-Pair long range 5 Mbps industrial outdoor
wireless Ethernet bridge designed for machine to
machine communications. This offering from AvaLAN
combines higher throughput of up to 5 Mbps and higher
radio power of 100 Watts Effective Isotropic Radiated
Power (EIRP), making it suited for wireless connections
to IP-based megapixel surveillance cameras. The
AW5800HTP-Pair is an outdoor wireless product with
20 independent non-overlapping RF channels.
AvaLAN’s new AW5800HTP-PAIR Ethernet Bridge
delivers a line-of-sight connection up to 15 miles away
without sacrificing bandwidth, security or per-
formance. AvaLAN products can be used as
replacements for installations where WiFi sys-
tems are under-performing or failing completely
due to insufficient range, excessive interference
or unsatisfactory reliability. The new
AW5800HTP-Pair long range 5 Mbps industrial
outdoor wireless Ethernet product is with a man-
ufacturer's suggested retail price of $2,800.
900 MHz Radio ProvidesSimple I/O Data Connection
A busable 900
MHz radio is the
newest addition to
Phoenix Contact's
Trusted Wireless
Ethernet (TWE) port-
folio of industrial
wireless products.
The RAD-ISM-900-
EN-BUS allows
direct connection of
I/O modules to the radio.
The radio allows the user to collect I/O without
a remotely located PLC or I/O data concentrator.
The bused I/O is made accessible to the network
using the readily available MODBUS protocol. It
can easily be integrated into new or existing PLC,
SCADA or DCS systems.
Phoenix Contact has also added a multiple
master function to the 900 MHz TWE radio fam-
ily. This function can create redundancy and
wireless failover connections if a master or host
radio is not accessible. The new multiple master
function and busable radio make the 900 MHz
TWE radios well suited for a variety of industrial
applications such as tank level, pressure and tem-
perature monitoring, pump status and control and
SCADA system expansion.
Cermetek Launches itsLowest Cost EmbeddedModem Module
Cermetek Microelectronics, Inc. has
announced the CH1724, its least expensive
modem module. Cermetek achieved low cost by
careful design for manufacturing efficiency, with-
out compromising features. The CH1724 targets
process control, access security, telemedicine, and remote data acquisition applications.
To suit this variety of applications requires a full-featured 2,400 bps modem, mean-
ing Cermetek could not eliminate features to save cost. The CH1724 is a complete
modem with FCC Part 68 Registration conveyed with no required external circuitry.
Error correction ensures accurate transactions and the Fast Connect algorithm completes
short messages quickly. The line status monitor feature prevents interference with voice
calls when the modem shares the telephone line with a telephone handset.
The small size of the CH1724 keeps cost down and expands the versatility of the
modem. A tiny modem, the CH1724 measures 1.6 inches by 0.8 inches and is only 0.22
inches high. This small size and leadless surface-mount attachment maximizes space
utilization in the embedded system design. The designer can place the modem in its
optimum position without compromise.
October/November 2009 Remote Site & Equipment Management 11www.RemoteMagazine.com
Products & ServicesONSITE POWER
12 Remote Site & Equipment Management October/November 2009
Chloride Introduces Agility SeriesUPS for Mission CriticalNetworking Equipment
Chloride North America
has expanded its uninter-
ruptible power supply
(UPS) lineup with the new
Agility series, which intro-
duces five high-density
line-interactive UPS sys-
tems ranging from 750 VA
to 3,000 VA in a standard-
ized 2U chassis platform to
increase rack space for
mission-critical equipment.
Purpose-engineered for
servers, large peripherals,
storage systems and other enterprise-wide networking
equipment, Agility UPS systems feature two-tier Buck
and Boost technology to protect against sags and surges
in incoming power without battery wear. In addition, all
five Agility models have integrated communication line
protection for safeguarding phone or network connec-
tions, including modems, faxes and DSL.
Agility UPS systems boast the highest power density
available in a 2U chassis (3.5 by 17.3 by 17 inches),
resulting in more usable power without crowding the
rack. Chloride's concentration on the 2U platform has
enabled it to continually push higher power factors that
previously were available only from larger form factor
UPS. Incorporation of advanced heat rejection engineer-
ing delivers the benefits of cooler operation and lower
costs, despite the high power density.
Scalable batteries allow runtime for existing loads to
be increased or to be maintained for expanded loads.
Dual-bank load shedding lets users prioritize and allo-
cate back-up capacity for up to three levels. Inputs
include RS232, USB, RJ45 Ethernet, an RJ11 REPO
(remote emergency power off) port, receptacles compat-
ible with both straight blade and locking plugs, along
with a slot for optional cards.
New Rugged Generators forIndustrial Applications
Next Generation Power is offering a standard line of
low-speed, radiator-cooled Industrial Generators.
Designed for multiple uses including industrial applica-
tions, standby power and use during storms, they're
rugged and fuel efficient power generating units. .
Featuring a heavy-duty, four-cycle, water-cooled
Kubota engine, the Next Gen Industrial Generators are
available in models ranging from 5 to 40 kW.
Able to be built to a customer's specifications, the
gen-sets operate at 1,800 rpm for a long life and
quiet performance.
Offered with a channel subframe base or four-
point isolation mounts, the single-bearing gen-sets
feature a brushless rotating field exciter and gen-
erator-mounted solid state electric voltage regula-
tor. Standard equipment includes a 12 V electric
starter and battery charging alternator, fuel filter
and transfer pump, dry air cleaner, muffler, key
switch starter, hour meter and easy-drain oil
change system.
The Industrial Generators provide automatic
shutdown for low oil pressure and high coolant
temperature. To fit any application, the units can
be fit with an optional fuel tank, sheet metal enclo-
sure, on or off-road trailers or instrument panels.
Guaranteeing generator performance, they have a
one year factory warranty on the total assembly
and a three year warranty on the Kubota engine.
New Solar Panel IntegratedWith Custom MPPT BatteryCharge Controller
EMPO-NI has introduced its latest innovation,
highly space optimized battery charge controllers
for panel integration and versatile maximum
Power Point Tracking solar battery chargers for
www.RemoteMagazine.com
Growing, and precisely aligning, microscopic spear-shaped zinc oxide crystals on
a surface of single-crystal silicon, researchers at
Missouri University of Science and Technology
may have developed a method to make more effi-
cient solar cells. Dr. Jay A. Switzer and his col-
leagues at Missouri S&T report that their simple,
inexpensive process could also lead to new mate-
rials for solar cells as well as ultraviolet lasers,
solid-state lighting and piezoelectric devices.
"It's kind of like growing rock candy crystals
on a string," said Switzer, the Donald L.
Castleman/Foundation for Chemical Research
Professor of Discovery at Missouri S&T. “But
instead of using sugar water and string, Switzer's
team grows the zinc oxide nanospears on the sin-
gle-crystal silicon placed in a beaker filled with an
alkaline solution saturated with zinc ions. The process yields tilted, single-crystal,
spear-shaped rods that grow out of the silicon surface, like tiny spikes.”
The spears are about 100 to 200 nanometers in diameter, hundreds of times small-
er than the width of a human hair, and about 1 micrometer in length. A nanometer
is one billionth of a meter, and some nanomaterials are only a few atoms in size.
Zinc oxide is a semiconductor that possesses some unusual physical properties.
The material both absorbs and emits light, so it
could be used in solar cells to absorb sunshine as
well as in lasers or solid-state lighting as an
emitter of light. Silicon is also a semiconductor,
but it absorbs light at a different part of the spec-
trum than zinc oxide. By growing zinc oxide on
top of the silicon, researchers are putting two
semiconductors on top of each other, thereby
widening the spectrum from which a solar cell
could draw light.
Previous efforts to grow zinc oxide on silicon
have been limited to expensive ultra-high-vacu-
um methods, and because of silicon's high reac-
tivity, it's been impossible to deposit the zinc
oxide directly, without the use of a third material as
a buffer. In addition, previous attempts to align the two materials epitaxially, or per-
fectly one on top of the other, have been unsuccessful until now. By tilting the nanos-
pears 51°, Switzer and his team have reduced the mismatch from 40 percent to 0.2
percent, a near-perfect alignment. Epitaxially aligning the zinc oxide and silicon is
important to ensure higher efficiency.
Nanospears Could Lead to Better Solar Cells
October/November 2009 Remote Site & Equipment Management 13www.RemoteMagazine.com
Products & ServicesONSITE POWER
standard and custom applications.
The SOL-1 Maximum Power Point Tracking (MPPT)
battery charger offers a flexibility in battery powered sys-
tems. The circuit topology of the SOL-1 allows it to
charge in step down mode 12 V batteries out of 12 V
solar panels but in step up configuration as unique fea-
ture it can also charge 24 V batteries out of standard 12
V solar panels. Voltage levels and conversion modes are
detected automatically. In both operation modes EMPO-
NI´s SOL-1 is performing MPPT control and hence, the
efficiency of the whole solar system is optimized contin-
uously under varying environmental conditions and the
maximum achievable energy is stored in the batteries.
The SOLmini series of solar panel integrated battery
chargers has been developed for the immediate integra-
tion into a standard connection box of solar panel manu-
facturers reaching protection classes of IP65 and more.
A simple solar panel becomes, in conjunction with the
SOLmini technology, a complete charge controller. The
robust circuit topology along with carefully selected
components and devices provide extreme compactness
and reliability of the battery charger and controller and
simplify the whole system. The SOLmini is today avail-
able for up to 40 W/12 V class and 80 W/24 V class solar
panels. A 75 W/12 V version will follow.
Emerson Network Power AddsCapacity and Integrates BatteryMonitoring Solution to Liebert NXLUPS Platform
Emerson Network Power has raised the capacity of its
Liebert NXL UPS system to 750k VA and enabled its
Albér BDSi monitoring solution to be integrated into the
matching Liebert NXL battery cabinet, if chosen as an
option. The Liebert NXL, which is designed for medium
and large data centers, is available in capacities starting
at 250 kVA. As facilities seek increased protection and/or
system flexibility, the new 750 kVA model is available in
single module and multi module systems (N+1 or 1+N)
to achieve redundancy and maximum reliability.
The Liebert NXL is one of the first UPS systems to be
listed to the new UL 1778 fourth edition requirements. It
is engineered to deliver high reliability with a design that
allows it to operate at more than 100 percent load under
certain simultane-
ous conditions.
Conditions such as
high ambient tem-
perature, high alti-
tude and low and
high-line condi-
tions have been
mitigated to ensure
full rating at 100
percent operating loads.
The optional Albér BDSi battery monitoring solution
enables users to extend and optimize useful battery life,
reduce maintenance costs and increase safety by proac-
tively managing system batteries. It monitors all of the
12-volt sealed batteries in the Liebert NXL UPS battery
cabinet, and can be configured to support up to six bat-
tery cabinets. The monitoring system reports all critical
battery parameters, including internal resistance, total
voltage, cell voltage, temperature and discharge events.
This option is factory installed and tested within the
Liebert NXL battery cabinet to ensure proper operation
and reduce field start-up requirements. Retro-fit solu-
tions are available for Liebert NXL UPS battery cabinet
units already installed.
Additionally, facility and data center managers can
enlist in a program enabling Emerson Network Power’s
Liebert services team to remotely monitor and report on
battery status, and make recommendations for proactive
battery replacement. The Battery Service with Ntegrated
Monitoring program includes battery and Alber BDSi
preventive maintenance, firmware upgrades, an extended
warranty and equipment startup.
“As critical power requirements in today’s high avail-
ability data centers continue to increase, IT and facility
managers need greater power capacity along with superi-
or reliability and energy efficiency. The Liebert NXL
meets these needs without compromising system avail-
ability,” said Charles O’Donnell, vice president of power
engineering, Liebert AC Power, Emerson Network
Power. “Integrating the Albér BDSi monitoring solution
with the UPS system gives facility and data center man-
agers the capability to monitor battery health, maximize
battery performance and reduce the possibility of failure
during crucial power events.”
New Models with Green FeaturesAdded to Minuteman EnSpire UPSs
Para Systems, Inc. has released two new additions to
its Minuteman EnSpire series of uninterruptible power
supplies. The EN750
and EN900 provide
new green features
and are well suited
for small to medium-
sized businesses that
are seeking value-
priced power protec-
tion for their mis-
sion-critical devices.
The EN750 and EN900 provide energy savings through
two specific design features. First, when the internal bat-
tery is fully charged, the charger goes into “rest mode,”
thus saving energy. Second, the units are designed to oper-
ate at more than 90 percent efficiency while in AC Normal
mode. Higher efficiency means less power is consumed
while devices are operating. When the Green Mode LCD
is illuminated, the user will know the UPS is operating in
its maximum efficiency and energy-saving mode. Both
features decrease the amount of electricity required to
operate the UPS and the attached equipment, reducing
both its carbon footprint and saving the user money.
Along with higher capacity capabilities and more battery
power, the two new micro-processor-based models have an
LCD display that informs the user of various power condi-
tions, including input voltage, battery runtime, connected
load consumption and other operating information.
The EnSpire UPS products protect up to four devices
from power anomalies, including power outages,
brownouts, surges and spikes. Four additional non-criti-
cal devices can be plugged in to protect them. Free power
monitoring and management software is also provided.
14 Remote Site & Equipment Management October/November 2009
Products & ServicesSECURITY
www.RemoteMagazine.com
Longwatch Enhances VideoSystem with Video and Data
Longwatch has
added new features
and functions to its
Video System
Version 5.0 to
make it easier for
users to integrate
cameras in local
and remote areas,
combine video data
with a wide variety of plant information and enable oper-
ators to access video data from HMI terminals, cell-
phones or on a PC via the Internet.
The enhancements integrate local and remote video
systems, using existing infrastructure such as fiber and
wireless networks and a distributed system architecture
that delivers scalability, performance and fault tolerance.
The Longwatch Viewer and Video Historian bring a new
level of data integration capability that links video with a
wide variety of plant information, such as process alarms
and events, maintenance messages, batch tracking and
historical trends.
The Video Historian links to the plant’s HMI/SCADA
system, making it possible to store video with real-time
data, so that operators can see what happened during var-
ious events. For example, a video capture can be com-
manded during a batch step to record an operator’s actions
when adding ingredients to a reactor. The Video Historian
can then play that sequence back at any time, along with
images from similar batch sequences, so that engineers
can analyze the differences among operators under vari-
ous process conditions. The Historian can display up to
four videos simultaneously. The Video Historian also fea-
tures the new Longwatch Viewer, which provides an intu-
itive and easy platform to help the user retrieve, annotate,
view and analyze video and process information.
When viewing data in real time, users can command a
camera from the HMI to start, pause, stop, pan and zoom.
Real-time video can also be controlled based on external
inputs, conditions detected in the camera image, or com-
mands from a process control system.
The enhanced Longwatch Viewer, a Web-based user
Interface, allows live or archived videos to be viewed
over the Internet on a PC, handheld wireless PDA or a
cellphone. Improvements to the Viewer include new
viewing, filtering and grouping modes.
A new Digital Video Recorder function allows a user
to search on-line for any video files stored in the distrib-
uted video engines, the video control center, or an exter-
nal computer. A new “clip on demand” function enables
an operator to create a video clip from Live video via a
simple command on the HMI screen.
Longwatch expanded the number and type of IP cam-
eras it supports. It provides Pan-Tilt-Zoom for several
camera models, including Axis, Pelco and IVC; supports
specialty cameras such as the A Series infrared camera
from FLIR; and supports video analytics from cameras
that have the capability. Video analytics means that the
camera itself determines that an anomaly exists in its
field of view, and it automatically tracks the object. If the
camera itself cannot support video analytics, similar
capability is provided in the Longwatch Video Engine.
To simplify configuration of remote cameras,
Longwatch added the IP Camera Toolkit. In most cases,
a simple edit of two lines of command text provide the
necessary configuration. Longwatch can also support any
camera with H.264 video compression protocol and/or
HTTP/MJPEG or RTP/RTSP-MPEG4 streaming.
Additionally, a system integrator’s toolkit contains new
ActiveX controls that support the new video capabilities
of Version 5.0, including integrated Live video, DVR
search and playback.
SEL Announces Intuitive SolutionsFor Grid Security
As a new part
of its solutions to
help make the
electric power
grid smarter and
less vulnerable to
attack, Schweitzer
Engineering Laboratories, Inc. (SEL) has introduced its
SEL-3620 Ethernet Security Gateway. This new product
protects site-to-site Ethernet communications as well as
private networks, allowing users to maximize the bene-
fits of a smart grid while minimizing security risk. Easy
to use and tough enough for harsh environments, the
SEL-3620 operates with existing IT and control systems,
using a menu-driven Web interface.
SEL designed and built the Ethernet security gateway
as part of a research project with the US Department of
Energy (DOE), Tennessee Valley Authority and Sandia
National Laboratories, among other partners.
“The SEL-3620, an OPSAID-compliant device, can
provide a synergistic solution that benefits specific needs
in securing our critical infrastructure, including smart
grid communications,” said DOE Deputy Assistant
Secretary Hank Kenchington. “This is a good example of
the Department of Energy, a national laboratory and a
private company working together to provide useful
solutions to critical needs in a timely fashion.”
Another element of SEL’s smart grid security solutions
is the SEL-3021 serial encrypting transceiver. It protects
point-to-point and multidrop data links from attacks and
eavesdropping, with advanced encryption validated to
Federal Information Processing Standards (FIPS) 140-2
Level 2. For wireless applications, the SEL-3022 wire-
less encrypting transceiver creates a cryptographically
secure wireless link between a computer and remote IED
serial communications port.
videoNEXT Launches IP SurveillanceSoftware on the iPhone
videoNEXT has announced the availability of its
mobile video apps in the Apple App
Store for iPhone and iPod touch
handheld devices. videoNEXT's
CAVU, CAVU Free and CAVU Pro
provide large organizations, small
businesses and consumers with
remote video monitoring features over
3G and Wifi networks anywhere.
The CAVU Free allows users to
directly connect to IP cameras (Axis
and Panasonic BB and BL series) and
monitor them remotely, at no cost.
The CAVU system connects to any of
videoNEXT's SKM video management solutions (SKM-
Cirrus, SKM-Stratus and SKM-Altus). It provides a live
camera matrix including live full screen video with pan,
tilt and zoom controls, playback of recorded video
from any camera, a real-time alarm/event log with
video playback and alarm acknowledgment, for
$19.99. The CAVU Pro includes features of
CAVU, plus multi-server capability. It uses the
iPhone's camera to stream live video back to any
SKM-video management system. CAVU Pro also
offers GPS position tracking on Google Earth
maps and allows the use of pan-tilt-zoom pre-sets,
for $49.99.
"Our CAVU offerings are the top mobile sur-
veillance applications available at the Apple App
Store. They are the most comprehensive surveil-
lance and security applications available on
Apple's iPhone and iPod touch," said Andriy
Fomenko, vice president and CTO for
videoNEXT. "The iPhone is an ideal mobile plat-
form for viewing your security cameras, and our
two-way streaming of video is nothing short of
ground breaking."
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October/November 2009 Remote Site & Equipment Management 15www.RemoteMagazine.com
FeatureSECURITY
Jim Libersky, VP Sales & MarketingThe Barrier Group/Barrier1
Everyone has a Firewall, anti-virus, anti-spam, encryption, VPN, and other individ-
ual network security solutions in place. In fact, business spends $5+ billion dollars a
year protecting computer networks. So, with all of that money spent why are hackers
still getting in?
The business of protecting our digital assets, or even our
general communication, from some unintended individual
or group continues to evolve. At one time hackers motives
were simple, they just wanted to see if they could do it.
Then as money grew for such activities so did the sophis-
tication and methods. Cyber criminals have continued to
find vulnerabilities in all seven of the OSI layers. The
attacks then focused on that single vulnerability. Now they
exploit those vulnerabilities beyond what one could imag-
ine just a couple of years ago. So, one has to inspect all
seven OSI Layers in real time in order to stay secure.
Today’s world of communication has now become the
world of IP (Internet Protocol). IP has long been part of
the data communication world. However, now you are
witnessing VOIP (voice over IP) and IP/TV or video,
even IPhones embracing IP. Each of these three cores
platforms, voice, video, and data, has vulnerabities and
value to cyber criminals. So, cyber attacks will not stop
but continue to evolve in complexity.
The roots of these vulnerabilities are IP itself, OSI
layers and mutation. IP is based on the seven layers of the
OSI. Each layer has its function and role in providing
communication. The underlying assumption in IP is as
the communication or data flows from one layer to
another, it is assumed that the layer above or below
receives the stream that everything is fine. There are no
or very little checks for changes or alteration from the
request and what is delivered. In fact, the vast majorities
of the processors don’t have checking functions built in
or are limited.
Cyber attacks have grown from the simplest form to what is now known as “blend-
ed threats”. All attacks look for vulnerabilities. That means they look for vulnerabili-
ties in functions that reside in key layers of the OSI. For example, MAC addresses
have vulnerability. It is known as “MAC address spoofing”. MAC address is a layer
2 function. Route spoofing is vulnerability at layer 3. Mishandling or changing port
numbers is a layer 4 function. You can continue up the ladder to layer 7 which is the
application layer. There you will find flaws and vulnerabilities that relate to the appli-
cation and how the application communicates to HTTP or HTML. Again, each has its
own set of specific vulnerabilities and behaviors. These attacks include SQL injection,
interruption of the application logic flow and inserting malicious code in hidden field
located on a company web site. Today, these individual OSI Layer attacks are then
used in a process that that together exploit the computer networks and applications.
Thus, the term blended threats. To be secure against today’s attacks one has to have
the ability to inspect all seven layers simultaneously and in near real time.
As I discussed earlier, many of today’s attacks result from the ability of the attacker to
change or alter the request then deliver an altered data stream. Attackers have figured out
that a disruption or change in key areas of code will bring different outcomes than what
is expected. For example an insertion of “%20”, or a ” >?” request, or ”!” a in a certain
lines of code will have different results. Remember IP assumes that if it passes the data
stream from one layer to another it is OK. Thus, hackers get in and are in control.
Mutation, attackers craft attack plans based on known vulnerabities and then add
process. The cyber criminals know full well that they soon will be discovered and a fix
or block will be implemented. The vast majority of the Security Solution vendors only
deal with known attack styles. So, Cyber Criminals change some part of the process,
key strokes, source, etc. that all of the censors have not seen before. So, the cyber crim-
inals continue to exploit with a different mutation or variant from the original.
A good example of this is the latest virus known as the Conficker Worm. Here is how
the Conficker virus worked.
• The Confiker program exploits a Microsoft vulnerability MS 08-067 Server
Service Patch
• It Spreads over LAN, USB Memory Sticks, and PC ‘s.
• It copies itself in the AMIN$\system32 folder
• There are 297 Subroutines and they Propagated as a DLL
• PC’s are turned to drones on a Botnets programmed to seek updates through a list
of domains
• 7750 Domains are on the list. Half are active or (3861- 3889 domains)
• The Domains resolve to only 42 unique IP’s
• 28 domains are the most active and most of them are up for sale by registrar
• It then obtains a second list of names on the user account using a series of weak passwords
• A crafted RPC request checks for Windows version and then disables various fea-
tures. These include Windows auto update features, Windows Security Center,
Windows Defender and Windows Error Reporting.
• Then it sends UPNP message to open local random
high order ports (back door)
• It will create a variant of HTTP server and opens a
random port 1024-10,000
• It will go out to site for external facing IP address
• It searches in blocks of 250 domain names
• Operating systems can handle only 256 request at
one time
• Then it goes to sleep but checks for the those 250
blocks every 30 seconds
• Using the same UTC clock everyone converges on
the registered domains at the exact same time and asks
if an executable is available.
• It nest sends URL request for port 80 and a Windows
binary is returned and validated with a locally stored
public key. If not connected it will try every 60
seconds for a Http request
Now we add the Mutations. There have been at least
five mutations since 2008.
Barrier1 has stopped the Confiker virus and other sim-
ilar version known as 2009 Malware, Downup,
Downadup and Kido.
Another Example is Null Byte Poising. What is Null
Byte Poising? Null Byte Poising has two key components.
• First, once the command lines or Strings are known
by the attacker, the attacker can alter the command line.
• Second, by replacing key areas of the string with null
bytes, the program behavior is changed. The Null Byte
forces the string to end at that point of insertion and allow
cyber criminals to take over. Now, add the ability to
change the scripts and the attacker can redirect the intended outcome. These attacks get
through the vast majority of network security appliances.
Examples of where Null Byte Poising is used are Connect and SQL statement with
a Dynamic Execution, i.e. Oracle “execute immediately” and it can be used to remove
a mandatory file extension.
So You Think You Are Secure? You Might Not Be
Please see Barrier Group Continued on page 22
The eighth annual Remote Conference and Expo will be held October 29-30, 2009 in San Antonio, Texas. This technology-driven and solutionoriented event brings together the innovators and users from multiple industries, including utilities, infrastructure power, oil & gas, telecom,industrial, water & wastewater, agriculture remote networks and facilities management.
The Remote 2009 Conference and Expo will focus on the leading advancements for the monitoring and management of distributed equipmentand facilities, remote assets, infrastructure, automated process & system controls and device networks. Large-scale users and industry expertswill speak on SCADA, remote networking technology, security (cyber and physical), control, automation, onsite and back-up power, M2M,emerging wireless technology, telemetry and condition monitoring.
This year's event will offer managers of distributed equipment and remote facilities the most informative conference on these mission criticaltechnologies. Technical presentations will provide focused sessions on the latest technologies and market trends, multiple case applications fromusers in many industries and integrators, and how-to sessions for the engineers and managers of remote sites. Attendees receive certificates ofattendance and can earn continuing education credits through some sessions and the IEC/DNP3 conference workshop.
This two-day international conference will serve equipment and facility managers, communications system operators, designers, developers andintegrators interested in learning the latest capabilities and best practices in these rapidly advancing fields. It will provide an opportunity to net-work with peers, professionals and potential business partners involved in technology solutions serving a variety of applications. See the latestproducts, services and systems available and discover what's coming next.
16 Remote Site & Equipment Management October/November 2009
Show UpdateREMOTE 2009
www.RemoteMagazine.com
October 29th - 30th 2009 • San Antonio, Texas
Hotel InformationStay Where the Conference Is!
Grand Hyatt San Antonio600 E. Market Street,San Antonio, Texas, USA 78205 Tel: 1-210-224-1234 Fax: 1-210-271-8019 http://grandsanantonio.hyatt.com
A special room rate of $229 is available for attendees. Be sure to reserveyour room by October 7, 2009, to receive this special rate. Be sure to men-tion Webcom Communications when reserving. Save an additional $200off of your full conference registration when you book your stay atthe Grand Hyatt San Antonio. In order to receive this discount you must enterthis Code upon check out: “Remote2009_Hotel”. Note: in order to receive this discount youmust supply Webcom Communications with a hotel confirmation number. Please email con-firmation to Marsha Grillo at [email protected].
Enhance your visit to the Alamo City with a stay at the dynamic Grand HyattSan Antonio. With a dramatic design that exemplifies this unique city, ournew hotel on San Antonio Riverwalk is an exciting blend of modernism andthe Latin culture. Warm hospitality, bold colors and exceptional touches cre-ate a San Antonio luxury hotel that is perfect for every guest, whether trav-eling for work or vacation. Take advantage of our premier setting – adjacentto the convention center, HemisFair Park and on the Riverwalk – outstandingamenities and unprecedented service levels to make your experience at ourluxurious San Antonio Texas Riverwalk hotel extraordinary.
Visit http://grandsanantonio.hyatt.com for more information.
Conference Schedule at A Glance
Thursday, October 29th
7:00am Continental Breakfast8:00am Keynote Presentation9:00am Featured Presentation/ Netted Automation
Conference Workshop Begins10:00am Networking Break10:30am Break-Out Sessions11:15am Break-Out Session12:00pm Luncheon1:00pm Break-Out Sessions1:45pm Break-Out Sessions2:30pm Break-Out Sessions3:15pm Networking Break3:45pm Break-Out Sessions4:30pm Break-Out Sessions5:15pm Cocktail Reception5:30pm Netted Automation Workshop Ends
Friday, October 30th
7:30am Continental Breakfast8:00am Keynote Presentation9:00am Featured Presentation/Netted Automation
Conference Workshop Begins10:00am Networking Break10:30am Break-Out Sessions11:15am Break-Out Session12:00pm Luncheon1:00pm Break-Out Sessions1:45pm Break-Out Sessions2:30pm Break-Out Sessions3:15pm Conference Concludes
Register at www.RemoteExpo.com
October/November 2009 Remote Site & Equipment Management 17www.RemoteMagazine.com
Show UpdateREMOTE 2009
Remote 2009 Conference and Expo Two Day Workshop Two-Day Special Course on IEC 61850, IEC 61400-25, DNP3
The reality of the world-wide retiring process of the most valuable assets (the senior engineers in the utilities) the aging systems, the companies tightening budgetsand lowering sales expectations could bring some great opportunities for everyone involved in information management of local and remote devices and processes.Less people means less proprietary solutions could be supported. This is the time for a single, internationally standardized and accepted solution: IEC 61850.
The international standard series IEC 61850 “Communication networks and systems for power utility automation” and the specific extensions for wind turbines,hydro power plants and distributed energy resources provide a unique solution comprising information models (e.g., for measurements, statuses, configuration,equipment name plate and health, and processes), information exchange services (real-time and client/server) and a system configuration language for a widerange of applications: automation, protection and monitoring in generation, transport and distribution utilities.
The first 14 parts of the standard were published between 2003 and 2006, with several extensions published recently. Vendors like ABB, AREVA, GE, SEL,Siemens, Toshiba (to name a few) have already applied the standard in thousands of plants. IEC 61850 is supported by market leading utilities (like AEP,Hydro Quebec, Terna, TVA, RWE, EON, Vattenfall) and industrial users (like Petrobras, Solvay, VW).
In this comprehensive two day workshop students learn the fundamental concepts and vision of the IEC 61850 standard series. Students compare traditionalsolutions like DNP3 and the new OPC UA to IEC 61850 and discuss the strength each method offers. All the IEC 61850 standards, their extensions, and manyapplication domains are briefly discussed and the class delves into IEC 61850 real-time and client/server solutions.
When: Oct. 29th, 9am - 5pm / Oct. 30th 9am - 5pm Presenter: Karlheinz Schwarz, NettedAutomation GmbHRegistration: $1,350 - www.RemoteExpo.com
Attendees will also receive access to Remote 2009 Conference & Expo networking breaks, lunches, cocktail reception and the show’s expo hall with registration.
Remote 2009 Conference and Expo Day Workshop Two-Day Special Course on IEC 61850, IEC 61400-25, DNP3
Remote 2009 Conference ProgramBreak-Out Presentation KeyRemote Monitoring - Blue / Remote Networking - BlackOnsite Power - Green / Security Sessions - Red(All Featured & Keynote Presentations in Black)
7:00am Registration and Continental Breakfast
8:00am Keynote PresentationThe Evolution of Remote Service and Device ManagementThe Remote service space is maturing, not only from increased adoption of remote applications oran increase in the number of assets being monitored remotely, but also from the ways that organi-zations are using remote service technology. No longer just concerned with increasing uptime, firmsare looking to take a stake in optimizing the processes around the use of their assets, so as to drivenew revenue streams wrapped around a model of predictive and preventive maintenance. As such,this session looks to lead a fast-based discussion on trends in the remote service space, practicesand solutions adopted by the best-in-class around the use of Remote Service technology and futureavenues for growth and hurdles to be overcome.
Sumair Dutta, Senior Research Analyst - Service Management • Aberdeen Group
9:00am Featured PresentationRemote Monitoring of Natural Gas Compression EquipmentHighMount Exploration and Production manages a portfolio of natural gas assets in Alabama con-sisting of approximately 1,350 wells that produce approximately 55 million standard cubic feetper day. In order to produce and transport the product, compressors play a critical role. If a com-pressor goes down, the flow of natural gas stops. The equipment is unmanned and often locatedin remote areas. HighMount requires remote monitoring on their equipment and utilize M2M’sservices to monitor their compressor fleet. This case study-style presentation will cover the bene-fits HighMount obtained from utilizing remote monitoring.
Matt Begler, Vice President of Sales • M2M Data Corporation
10:00am Networking Break
10:30am Break-out Sessions BeginEnabling the Smart Grid with Electrical Load MeasurementThe increasing demand on utilities requires improvements in efficiency, cost savings and conser-vation of energy distribution. To be successful, utilities are faced with the challenge, and opportu-nity, to upgrade their existing processes. This presentation provides a real-life example of howthe Central Iowa Power Cooperative (CIPCO) upgraded to an intelligent, digital cellular solutionfor its meter interrogation process. This upgrade not only improved the utility’s overall processesby increasing efficiency and improving customer service, it also reduced the total cost of owner-ship of its metering solution while providing time savings benefits through remote, real-timemonitoring and collection of critical data.
Andy James, Director of Sales - Mobile & M2M Group • Sierra Wireless
Compressco Cuts Remote Work Order Processing Time in HalfCompressco selected Skymira to streamline information management originating from the loca-tions of its under performing gas wells. These solutions unlocked the remote information viasatellite and cellular operations management technologies by connecting remote worker informa-tion with Compressco’s management in real time. Prior to this, Compressco’s one hundred on sitemechanics issued 4,000 paper work orders monthly. With new solutions, information was cap-tured from embedded paper work orders and converted in real time into electronic forms. As a
result, 200 mechanics currently file between 6,000 and 8,000 work orders a month. Incorporatingthe SCADA control system in the deployment, in addition to new hardware and services, over 4,000compressor work orders were completed during rollout which took place during the second, thirdand fourth quarters of 2008. Compressco is now able to retrieve remote information in one commondata stream, seamlessly from oil and gas well work sites around the globe, in real time.
Robert F. Landsfield, Chief Executive Officer • Skymira
Wireless Security Practices for Remote Monitoring ApplicationsWireless network security continues to be an area of research and development, particularly inapplications where wireless sensors are extending the reach of traditional monitoring and controlsystems. While the IT sector has embraced the IEEE 802.11i standard for corporate networks,engineers have many more options available to them for their industrial network designs. Thispresentation will provide an overview of IEEE 802.11i, IEEE 802.15.4, ZigBee, and other securityprotocols as they relate to measurement and automation applications. In addition, networkdesign and commissioning best practices will provide attendees with a set of recommendationsfor guarding against the most common security attacks.
Charlie Stiernberg, Remote Data Acquisition Product Manager • National Instruments
11:15am Break-out SessionsIEC 61850: A Protocol with Powerful PotentialIEC 61850 defines the communication between devices in the substation and related systemrequirements. It supports substation automation functions as well as their engineering. Unlikeearlier protocols, the technical approach makes IEC 61850 flexible and future-proof. Althoughthere are more than 50 protocols worldwide for substation automation, IEC 61850 is the only onethat provides a standardized method of communications and integration whose goal is to supportsystems built from multi-vendors intelligent electronic devices (IEDs) networked together to per-form protection, monitoring, automation, metering and control. To achieve maximum benefit fromthis protocol, it is essential to understand what it has to offer, how it is different from previous stan-dards and what it provides to end users.
Andreas Somogyi, Director of Global Engineering & Marketing • Prosoft Technology, Inc.Wallace Gastreich, Strategic Product Marketing Manager • Prosoft Technology, Inc.
Stretching Wireless IO throughout Your InfrastructureFrequently a company has geographically scattered assets and sensor data is needed at a centralpoint. In the past, the only available option included digging trenches and/or running conduit andpulling wire to acquire the signals. Wireless IO offers substantial and measurable cost savings interms of engineering, installation and logistics as well as dramatic improvements in the frequen-cy, currency and reliability of field data collection. Discover how you can stretch their wireless IOthroughout your infrastructure to not only maximize their investments, but yield greater, moreeffective communication within their networks.
Brent E. McAdams, Product Development Manager of Wireless IO Systems • FreeWave Technologies, Inc.
Wireless Protection - When Landlines are not an OptionLearn how cellular alarm and event monitoring solutions provide the bridge between wirelessremote locations and their remote needs. Explore the problem of decreased landlines, which war-rant wireless connectivity and security solutions as well as the economic and safety benefits seenfrom the deployment of cellular alarm solutions. The session will provide many different ways inwhich cellular alarm communicators are the answer for protection in remote locations. Learnabout key technology advancements in the industry and how Telular expects this trend to grow inthe upcoming year.
Shawn Welsh, Vice President, Marketing & Business Development • Telular
12:00pm Luncheon
1:00pm Break-out Sessions ResumeLinking SCADA Development with Operational NeedsInformation management should be a two-pronged approach: first defining what is important,and then working to capture it. All too often companies skip the first component, and focus juston capturing all the data they can; a challenge considering that companies don’t use data tomake decisions, they use actionable information. Learn about the benefits of working with theend in mind to design better information management systems, creating reports that reflect thedata that’s important to management, engineers, accounting and field technicians.
Jim Fererro, Vice President • GlobaLogix
Macro Scale Mesh NetworkingMost mesh networks are designed to work with internode distances to 10 to 100 meters. This pres-entation will discuss some of the unique challenges present in deploying macro scale mesh net-works of 100’s or 1,000’s of nodes over a large area where inter node distances can be 100’s or1,000’s of meters apart. Common problems of frequency choice, power, power source, commission-ing topography, environmental factors and topology will be discussed from a practical perspective.
Al Hamilton, President • SignalFire Telemetry, Inc.
So You Think You are Secure? You Might Not BeEverything IP based where it is data, voice, video is vulnerable. We have learned about data net-works and SCADA systems are just as vulnerable. Most everyone has seen the video and docu-mentary where a diesel generator creating electricity had been hacked into and stopped. To helpprevent these cyber intrusions, learn how these attacks occur, what the attack code looks like,why you have to inspect all 7OSI layers, what a blended threat is and why speed matters.
Jim Libersky, VP of Sales/Marketing • The Barrier Group
1:45pm Break-out SessionsTelecom Company Uses Monitoring Tool for Customers Services’sQuality AssuranceTelecom Italia has implemented a monitoring tool to calculate the key performance indicator ofavailability/unavailability of the network management systems as a percentage of time that thesystems are available/unavailable to support the internal processes of production of services,compared to the total period under observation. Through this tool is it possible to verify therespect of the service level agreement for the Telecom Italia customers and the quality of theservice offered to Telecom Italia from its suppliers. Learn how this provider used remote monitor-ing technologies to leverage this project.
Fabio Pizzuti • Telecom Italia Spa
Reliable Wireless Sensor Network Performance for SubstationMonitoring ApplicationsWireless sensor networks operating in challenging outdoor environments face radio frequency(RF) propagation challenges that lead to issues in signal strength and interference that are diffi-cult to predict during the initial design and provisioning. Multi-path effects in particular poseproblems. Real world data from these environments demonstrates just how significant this canbe, and is illustrative of the importance of accommodating the time-varying effects to ensure reli-able network functionality in the face of this adversity. This session will focus on how to enablereliable, low-power WSN products in harsh industrial environments. Products, such as those fromGE, will be used to provide real world examples of success for these applications.
Steve Toteda, Vice President of Marketing • Dust Networks, Inc.
A Practical Approach to Securing your Remote SiteThis session will cover a number of practical measures in terms of both physical and cyber securi-ty related to SCADA systems and the processes they monitor and automate. These measures dealwith the reality of budgeting in today's economy and regulatory environment. They also can betaken in light of emerging industry requirements so your system will comply once they're in effect.
Kevin Finnan, Vice President of Marketing • CSE-Semaphore
2:30pm Break-out SessionsCase Study: The International Monitoring System of CTBTOThe Preparatory Commission of the Nuclear-Test-Ban treaty Organization operates anInternational Monitoring System (IMS) as part of the global verification regime to provide globalmonitoring for the detection of nuclear explosions. Learn about how the commission is deployinga wide variety of different technologies in the field from digital signal processing through remotepower, intra-station communication and computing technologies. While the Commission is wellsupported, there is a need to involve remote monitoring and networking expertise from otherregional or worldwide monitoring systems and from solution suppliers to these systems.
Emil Farkas, Systems Engineer • Comprehensive Nuclear Test-Ban Treaty Organization (CTBTO)
Cellular Companies Discontinuing Circuit Switched Data: WhereDoes That Leave Traditional Communications?In the drive to modernize the communications services used by utilities, cellular data communica-tions has begun playing a pivotal roll. However in the push forward solutions that depend uponparticular transport have left many traditional communication methods such as FAX high and dry.In recent time there was the discontinuation of Analog Mobile Phone Service. The next step willbe the dropping of circuit switched data from the cellular networks. In the world of POTS thismeans most solutions for Group Three FAX will go away. Conventional elements such as POTSand FAX still have a life in this modern world, but how do you deliver them in an IP world?
Tom Kittle, Director Business Development • NSGDatacom
Securing Remote Site Access: A Defense-in-Depth ApproachLearn the importance of developing a cyber risk protection strategy for securing remote accessenvironments. Specific tips on how to employ a risk security technology strategy, which uses tech-nology specifically designed to address the challenges of securing virtual private networks used inmajor plants in power, oil & gas, water, chemical and transportation industries, will be provided.
Todd Nicholson, Chief Marketing Officer • Industrial Defender, Inc.
3:15pm Networking Break
3:45pm Break-Out Sessions Resume
Reaping the Benefits of Intelligent Data: How Effective EnergyMonitoring Can Reduce Costs Power monitoring and reporting helps IT, energy and facility/plant managers understand and man-age critical power systems as a whole, offering a view of individual and overall power consump-tion. Learn how to reduce energy consumption and minimizing environmental and economicimpacts associated with excessive energy use. A case study that shows how Ave Maria Universitysuccessfully integrated IT and facilities with a PowerChain management solution will be discussed.
Marcus Maxwell, Product Manager, Software and Meter Products • Eaton Corp.
WirelessHART Sensor Level Networks – Simple, Reliable, SecureToday there are many wireless technology solutions to choose from, but only one solution is builton technology standard proven reliable enough for both monitoring and control applications inthe process industries. The presenter will review the WirelessHART technology and the use casesfor Wireless mesh sensor networks based on the HART 7 - WirelessHART standard exploring newways to extend the capabilities of your installed devices and automate new measurements previ-ously thought to expensive to monitor.
Ed Ladd, Director of Technology Programs • HART Communication Foundation
Remote Video Security Unplugged - Cheaper, Faster, BetterSecurity needs have grown in economic downturns. New video technology architecture offersgreater security with 10 second videos of intrusions sent over the cell network for immediateresponse. Law enforcement respond faster and verified alarms have proven effective in both cap-ture and deterrence. Case studies presented will include protecting substations during HurricaneIke and -30°F vacant buildings in Minnesota winters. Installation options will be considered includ-ing mounting cameras to poles stuck into concrete-filled buckets that can moved as needed.
Keith Jentoft , President • RSI Video Technologies
4:30pm - Break-Out sessionsWireless IP Implementation StrategiesIP-based wireless systems provide a multi-protocol platform for monitoring, control and dataacquisition. However, there are frequency, bandwidth and propagation challenges with IP wirelessthat differ significantly from analog systems. Using real world implementation examples, this ses-sion will delve into the design and deployment characteristics of an IP-based wireless network.The presenter is an integrator/contractor, and as such his perspective is that of someone whohas hands-on field experience with multiple wireless platforms over the past fifteen years.
Gene Crusie, CEO • MapleNet Wireless
5:15pm Cocktail Reception
October 30th - Day 27:30 am Registration and Continental Breakfast
8:00am Keynote PresentationCyber Security For The Smart Grid: From FUD To Fact!This presentation will take a holistic look at the cyber security challenges of emerging industrialwireless and smart grid technologies from a real-world perspective. Learn what utilities see as someof the actual challenges with smart meter and AMI deployments, and what steps are being takentoday to reduce overall risk exposure to the bottom line. Discover the differences and similaritiesbetween the security challenges of emerging Smart Grid technologies and traditional IT and SCADAsecurity challenges. A review current best practices for ensuring Smart Grid security when viewedfrom an organization, people, process and technology perspective will be provided. Lastly the ses-sion will end with recommendations from the field on what end-users can do today to ensure thesafe, secure and reliable integration of industrial wireless and Smart Grid technology.
Tyler Williams, President • Wurldtech Security Technologies Ward Pyles, Security Analyst • Southern Company
9:10am Featured PresentationCase Study: Managing Data in the Utility Environment - Speaker TBA
10:00am Networking Break
10:30am Break-Out Sessions BeginThe Role of Telecom and Wireless in Advanced Metering InitiativesCapabilities such as AMR, AMI and Smart Metering present a transformation in the nature of howutility companies do business. The global push for these capabilities is deploying and enablingcomplex networks globally. Accenture’s view of these smart networks is that they have the “lookand feel” of telecom-grade networks. They will require the same five nine’s availability and thesame level of customer service that telecom providers are expected to offer. In order to enableall these functionalities, networks will be built consisting of many different and often complemen-tary technologies. This presentation focuses on some of the inherent communications challengesthat exist when architecting a network of this type.
Vaibhav Parmar, Senior Manager of Network Technologies • Accenture
Satellite-Terrestrial Networks: Next-Generation of WirelessCommunication Professionals working in remote areas understand how frustrating being out of touch can be,especially when they are deployed for a significant period of time. SkyTerra Communications willdiscuss the integration of satellite communications into cell phones and how a next-generationintegrated satellite-terrestrial network will ensure professionals working in remote areas are ableto stay in touch, even if they are in an area that typically does not receive coverage.
Dr. Ashok T. Rao, Ph.D., Director, Product and Technology Strategy • SkyTerra
Solar Electric Systems - Power Reliability for 24/7 OperationWhen designing a solar electric system for an application requiring off grid power, it is important tounderstand the capabilities and limitations of the power equipment to allow the most robust andeconomical design possible. Power systems typically fail for three reasons: failure to understand theload, improper design and improper installation. Learn about these three critical areas in detailincluding correct sizing of the load to be powered, common mistakes when specifying a load, cor-rectly designing a solar electric system and installation considerations for successful 24/7 operation.
John F. DeBoever, Director of Industrial Power Systems • SunWize Technologies
18 Remote Site & Equipment Management October/November 2009
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11:15am Break-Out SessionsOverpressure Protection with Enhanced Plant Efficiency fromData Driven Device ManagementRupture disk devices protect industrial process systems from overpressure. Activation relievespressure and prevents failure. Process plants, historically, have not had access to data showingprecise operating conditions prior to and during an overpressure event. Recent technologyadvances in wireless communications, rapid data-logging hardware and software packages havemade it possible to monitor these processes. This presentation covers the management ofRupture Disk pressure relief devices by instrumentation and software combined. Insight is pro-vided on how industrial process plants use available technology for remote monitoring of criticalprocess systems such as control valve positioning, fluid level, process pressure & temperature,piping system flow rate, equipment health monitoring and emergency safety device status.
Geof Brazier, Director of Product Development • BS&B Safety Systems
Frequency Hopping, Wi-Fi, Cellular, WiMax – Which TechnologyShould I Use for my SCADA project?There are more wireless technology options for use in SCADA than ever, making it increasinglydifficult to select the best one. Proprietary or standards based wireless? Should you own the net-work or leverage cellular infrastructure? How do upfront capital expenditures compare with annu-al operating costs? Which wireless technology is most secure? What are the considerations whencombining wireless technologies such as Wireless HART with longer-range wireless networks?This session will compare wireless technology fit and costs with distance/terrain, required datarates, protocol connectivity and more.
Kevin Zamzow, Strategic Product Manager – Wireless Products • ProSoft Technology, Inc.
Solid Oxide Fuel Cell System for Remote Primary and Back-Up PowerLearn about the advancements made to intelligent power generation and management systemsfor the delivery of primary and back-up power in remote sensor networks. The speaker will pres-ent a case study using solid oxide fuel cell technology in conjunction with renewable energy sys-tems to deliver consistent power for extended durations.
Jon Rice, Director of Field Operations • Adaptive Materials, Inc.
12:00pm Luncheon
1:00pm Break-Out Sessions ResumeIntelligent Wireless Remote Control and Monitoring in 3 StepsLearn how to achieve intelligent wireless remote control and monitoring in three easy steps. Thispresentation will discuss the three requirements to set up wireless monitoring system usingrenewable energy, tank monitoring and energy monitoring examples. Attendees will be providedwith a working demonstration of an anemometer, wireless tank and energy monitoring examples.During this demonstration the speaker will show how to monitor, control and track assets fromany web based PC.
Rod Montrose, President/CEO • AVIDwireless
Using Low Power WiFi in Battery Powered or Energy HarvestingSensor & Control ApplicationsUp until recently Wi-Fi was not considered viable for wireless sensor networks due to its relativelyhigh power consumption. However, the advent of low-power Wi-Fi has opened the floodgates ofnew opportunities for sensor and control applications. Wi-Fi is a mature technology that is easy touse and deploy and is already familiar to IT departments. It is IP-based and bears a large applica-tion and knowledge base with components available off-the shelf. Most importantly, Wi-Fi sensornetworks can leverage the very large installed base of Wi-Fi access points and devices.
Bernard Aboussouan, VP of marketing • Gainspan
Green Battery Power MonitoringIn today’s world DC power lants have become more reliable, more efficient, feature advancedcommunications, have higher power density and are inherently smarter. With the levels of back uptime increasing the security levels elevated, what requirements should you be looking for on thebattery side of operations? The health of each cell is the most important information you can getfrom each string. It all boils down to, if you generate the energy to charge your batteries fromone-month to many years and your system fails your backup requirements it’s wasted energy. Tohelp prevent this, learn about today’s latest battery monitoring technology and industry trends.
David Barnes, Dir of IPS Sales • C&D Technologies
1:45pm Break-Out SessionsHow M2M Communications Drives Green Results Through EfficiencyThe ability to remotely collect data through sensor networks is enabling organizations to bothmonitor energy usage and generate additional revenues. This presentation will discuss how tobetter understand M2M ‘green’ technology, as well as identifying and responding to events whereout-of-control conditions could be dangerous to people, property and profits in real-time. Hearreal-world examples of companies that have become more energy efficient and/or environmen-tally conscious with M2M applications.
Alex Brisbourne, President & COO • KORE Telematics
Low Power WiFi Sensor Networks – Leveraging 802.11 StandardsUltra low power 802.11 technology is a new player in the world of battery powered, wireless sen-sors. Recent advancements in silicon chip fabrication have given birth to WiFi sensors that can runfor years on a single AA cell. This technology leverages existing infrastructures and eliminates themultiple device types and complexity that is associated with current mesh sensor technologies.The sensors are designed to work with off-the-shelf 802.11 access points for easy installation.This capability eliminates the need for repeaters, controllers and coordinators typically needed formost wireless deployments. The 802.11 integration strategy reduces costs associated with theusual overlay strategy of installing another wireless network where one already exists.
Dan Piroli, Senior Vice President • Point Six Wireless
Backup Power Fuel Cell Solutions: Remote Telecommunicationsand Utility ApplicationsFuel cell systems, which operate on hydrogen or liquid fuel (methanol/water mix), provide back-up power solutions where on-site backup power is required. IdaTech will present on liquid fuelreforming technology and producing hydrogen on-site and on demand when more than 8 hoursof extended backup power is required.
Rich Romer, VP Sales & Marketing • IdaTech
2:30pm Break Out SessionsMonitoring for Best-in-Class Date Center Performance This case study-type presentation will focus on Emerson’s new 35,000 square data center andthe monitoring and control systems that will enhance performance and help to reduce energyconsumption. Comprehensive systems in place to monitor inbound power, generator switchgear,ups, high density cooling, power distribution by row and at the rack level will be discussed.Attendees will gain an understanding of monitoring strategies to manage and predict change,assist with appropriate action to any out of the ordinary event and optimize power and coolingacross the enterprise.
Greg Ratcliff, Marketing Manager • Liebert Monitoring Business of Emerson Network Power
3:15pm Conference Concludes
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Market InformationINDUSTRY NEWS
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Industrial Ethernet Rides Out theEconomic Storm
Although more than 5 million new Ethernet nodes
were installed in industrial automation networks in 2008
the number will fall to less than 4.7 million in 2009,
according to a recently published report from IMS
Research. Sixteen major product groups were analyzed to
assess their Ethernet networking connectivity and use.
Forecasts of industrial production by sector were used to
give a realistic projection of Ethernet use in industrial
automation to 2013.
“Although the worldwide downturn in industrial activ-
ity will reduce the number of new nodes being installed
in 2009, the percentage decline is less than for industrial
automation as a whole, indicating that Ethernet is contin-
uing to gain favor with users,” said John Morse, author of
the report. “Despite the short term decline, the report pre-
dicts that industrial Ethernet networking installations will
grow by more than 10 percent a year from 2011.
The report estimates that over half the Ethernet nodes
deployed in most industrial automation applications are of
the standard Ethernet TCP/IP variety. However, new
installations of dedicated industrial variants are projected
to grow by 40 percent from 2008 to 2013. Different
regions have different dominant suppliers, so there is con-
siderable regional difference in which variant is chosen.
The report also analyzes industrial Ethernet infrastruc-
ture components. The estimated value of the world mar-
ket was $720 million in 2008, but is projected to fall to
around $650 in 2009.
“This is a fast changing market,” said Morse. “Despite
the worldwide industrial slowdown, the next five years
will see dramatic changes in the way Ethernet is used in
industrial automation.”
Sixnet and Tessco TechnologiesAnnounce Distribution Alliance
Sixnet, LLC has announced its products and solutions
are now available through Tessco Technologies, Inc. dis-
tribution channels. TESSCO is a value-added provider of
the product and supply chain solutions needed to design,
build, run, maintain and use wireless systems.
TESSCO's customers can take advantage of solutions
for industrial remote monitoring and control systems
including wireless, cellular modems designed to provide
simple and reliable communication and to enable M2M
intelligent wireless data solutions, as well as a portfolio
of industrial Ethernet switches that connect to any
Ethernet device and provide the reliability and other crit-
ical features.
"This is an important announcement for Tessco as we
broaden and enhance our M2M and industrial automation
offering. We expect our relationship with Sixnet to fur-
ther strengthen our position in the energy and transporta-
tion markets," said Jerry Garland, senior vice president of
solutions development and product management, Tessco.
"The addition of these products to our product portfolio
will help us continue to solidify our position as a vital
link to a wireless world and a total source provider of the
solutions and services that make wireless work."
HART Communication FoundationReleases Key WirelessHART DeviceRegistration Document
The HART Communication Foundation has released
the WirelessHART device registration procedure docu-
ment that outlines the testing and registration require-
ments for WirelessHART devices. The procedure is an
integral part of the HART device registration program.
The program is designed to ensure device interoperabili-
ty of both wired and wireless HART-enabled devices.
“The release of the registration procedure is the
crowning achievement in our progress toward delivering
fully interoperable wireless products based on the HART
standard,” said Ed Ladd, HART Communication
Foundation director of Technology Programs. “The
requirements it sets forth assure the interoperability of
wireless devices in a multi-vendor environment and the
conformance of those devices to the requirements of the
HART Communication Protocol Specification.”
Manufacturers are required to fully test their devices
using the tools available and the procedure outlined by
the Foundation prior to submitting their devices for
Foundation registration. The Foundation independently
validates that the device and data submitted meets the
Protocol requirements.
Testing and registration of a device ensures the quali-
ty of the HART device and the interoperability of all
devices that claim HART compliance. Devices that suc-
cessfully pass the registration requirements are allowed
to carry the “HART Registered” mark.
Belden and Byres Security JoinForces to Develop IndustrialNetwork Security Products
Belden and Byres Security, Inc. (BSI) have signed a
technology cooperation agreement to jointly launch new
products in the area of industrial network security.
Utilizing BSI’s expertise in providing practical solutions
to protect industry from network and cyber threats, and
Belden’s position in the Automation market, with the
Hirschmann range of products, the two companies look
forward to delivering complete industrial security solu-
tions for customers.
“Belden provides effective signal transmission solu-
tions that include network devices designed for safety-
critical applications for SCADA and industrial automa-
tion,” said Mark Cooksley, product manager for Network
Security, Belden. “We are pleased to partner with BSI.
Their expertise in the area of industrial security and their
proven ability to deliver pragmatic solutions will add
value to our Hirschmann range of automation and net-
working systems.”
“Industry has become very reliant on the quality and
consistency of its data streams, particularly for SCADA
and automation,” said Eric Byres, chief technology offi-
cer. “Systems and solutions need to be rugged, and it is
for this reason that we are delighted to be working with
Belden to deliver simple and dependable security solu-
tions for the Hirschmann range of products.”
Washington State Public UtilitySelects TWACS Power-LineCommunications Technology
The Okanogan County Public Utility District (PUD),
which has served the largest county in Washington State
for more than 60 years, recently began a two-year
advanced metering infrastructure (AMI) project to
deploy the Aclara Two-Way Automatic Communications
System (TWACS). The PUD will use the system to col-
lect interval data from 22,000 electric meters, perform
outage management and do engineering analysis.
“We focused on finding a solution that was
mature and that had the bugs worked out of it,”
said Doug Adams, manager of operations for
Okanogan County PUD. “We were also con-
strained by our terrain, which consists of a series
of peaks and valleys, to power-line technology.
The TWACS technology worked flawlessly for us
in a pilot project done with the help of Okanogan
Electric Cooperative, a neighboring utility.”
Okanogan County PUD shares a substation
with Okanogan Electric Cooperative, a TWACS
technology customer that serves about 3,000 cus-
tomers. The cooperative’s positive experience
with TWACS technology was also a factor in the
PUD’s decision.
The primary reason the PUD moved to AMI
was to move from bi-monthly to monthly billing,
which will improve the utilities cash flow and
prevent the large two-month winter bills for cus-
tomers as well as eliminate estimated reads.
TWACS technology will read meters remotely
by communicating over power lines and the fiber-
optic network that was developed by the PUD to
provide high-speed telecommunications to its
customers. In addition to providing regular meter
reading, the system will offer immediate access to
information about loads, voltages, meter tamper-
ing and outages.
Okanogan is using TWACS PROasys software
October/November 2009 Remote Site & Equipment Management 21www.RemoteMagazine.com
Market InformationINDUSTRY NEWS
to pinpoint the extent of outages. The software works by
signaling meters to determine which ones are working.
The utility also will use iVUE software from the National
Information Solutions Cooperative to help map the loca-
tion of outages as well as to dispatch repair crews.
Utilizing TWACS’ interval-data collection capability,
each customer meter will be checked periodically for out-
ages, which allows the utility to immediately identify meters
that have stopped working, rather than waiting to find them
when the meter is physically read. In addition, the system
will provide customer service representatives with informa-
tion that will allow them to better handle customer inquiries.
TWACS technology also will make it easier for the utility to
switch accounts from one person to another.
Lockheed Martin and Black &Veatch Team up to Help UtilitiesUpgrade Energy Grid
Lockheed Martin and Black & Veatch have teamed to
help utility clients improve the reliability, efficiency and
interoperability of the electric power grid and protect it
against cyber attacks. Together, the companies offer a
suite of integrated technology and communication solu-
tions to help utilities shape projects and request grants
being offered by the US Department of Energy (DOE)
Smart Grid Investment Grant Program.
The Smart Grid Investment Grant Program is part of
the DOE’s Electricity Delivery and Energy Reliability
Recovery Plan, which has been allocated $4.5 billion to
support the modernization of the electric grid. The com-
panies have supported several first-round applications,
and are well-positioned to continue assisting other DOE
funding applications.
“Our nation’s power grid is at a crossroads—to sup-
port a clean energy future, the grid must smartly and
securely manage and distribute a new mix of traditional
and alternative energies to users,” said Tom Grumbly,
vice president, Lockheed Martin Energy &
Environmental Services. “With federal grants making
Smart Grid a reality, and the opportunity to create new
jobs in the process, utilities should not delay in shaping
projects to modernize the grid.”
Black & Veatch and Lockheed Martin will focus on
supporting DOE applicants’ Smart Grid initiatives for
advanced metering infrastruc-
ture, substation and distribu-
tion automation, SCADA, dis-
tribution management sys-
tems and demand response
projects, especially in the
areas of interoperability and
cyber security. Collectively,
the two companies have the
unique understanding of the
necessary advanced commu-
nications infrastructure, elec-
trical technology, cyber secu-
rity measures and IT solutions
to design and implement an
efficient, reliable and sustain-
able utility operation.
“Implementing Smart Grid
solutions requires expertise
with communications and
automation technologies,” said
Martin Travers, president,
Black & Veatch’s Telecom
Division. “Black & Veatch pro-
vides an understanding of the
interdependencies of power
delivery and telecommunica-
tions infrastructure to optimize
the value of the Smart Grid.”
Demand for Industrial ControlsWeakened Further During SecondQuarter of 2009
Shipments of industrial control equipment contracted
yet again during the second quarter of 2009, as NEMA’s
Primary Industrial Controls Index fell 6.5 percent versus
the first three months of this year. Although this repre-
sents a much slower rate of decline than the first quarter’s
23 percent drop, shipments have declined nearly 40 per-
cent from their cyclical peak and are at their lowest level
in 18 years. On a year-over-year basis, the index posted
its second consecutive record drop as it shed 35.4 percent
versus the second quarter of 2008. The Primary Industrial
Controls and Adjustable Speed Drives Index, a broader
measure of demand for industrial controls, registered a
4.9 percent decline compared to the first three months of
2009, while shrinking more than one third versus the
same period a year ago.
The rate of economic decline slowed considerably
during the second quarter, as it appears the worst of the
financial crisis is now in the rear-view mirror. Indeed,
real GDP declined 1 percent on an annualized basis dur-
ing the second quarter of 2009, an improvement over the
roughly 6 percent average decline in the previous two
quarters. However, with positive contributions coming
only from net trade and government spending, aggregate
economic activity can be called anything but robust.
Given the weak level of final demand, many companies
have little appetite for risk and have pulled back on cap-
ital spending for machinery and equipment such as indus-
trial controls, instead opting to cut costs and save rev-
enues to restore profitability and rebuild damaged bal-
ance sheets.
Manufacturers have struggled mightily during the eco-
nomic downturn, as total industrial output has plummeted
more than 17 percent since the recession began at the
close of calendar year 2007. In fact, this represents the
sector’s worst stretch since the Great Depression. With
businesses continuing to aggressively liquidate invento-
ries into the second quarter, manufacturers have idled
more than one third of operable production capacity - yet
another record. On a positive note, manufacturing activi-
ty may see a modest jump higher during the second half
of the year. First, numerous auto manufacturing facilities
that have been idled due to lackluster sales are scheduled
to re-start production in the coming weeks. At the same
time, new orders for durable goods (excluding aircraft and
defense equipment) have trended higher in recent months.
Nonetheless, even once the recovery in manufacturing
activity takes hold, it will likely evolve slowly.
Businesses are holding large-scale capital spending out-
lays constant at best as they try to restore profitability,
thereby keeping a lid on new equipment purchases.
Replacement demand for industrial controls and other
similar types of equipment will be weak even once pro-
duction activity resumes since a record share of operable
capacity is not in use at this time.
Adaptive Instruments Corp. MakesStrategic Changes
Adaptive Instruments Corp. (AIC) has launched a
strategic initiative to better support the emerging global
wireless marketplace. As a result of these changes
Adaptive Instruments Corp. has signed deals with two
channels to market; Adaptive Wireless Solutions as a
dedicated supplier of engineered traditional and wireless
solutions, and Control Microsystems as the company
responsible for the Accutech wireless instruments busi-
ness worldwide.
Adaptive Wireless Solutions (AWS) is licensed to use
Accutech enabled technology for OEM customers requir-
ing engineered solutions going beyond the scope of the
core Accutech product line. AWS has also bought the pro-
duction facilities and rights to the AIC traditional product
lines. Control Microsystems will assume responsibility
for all development, manufacturing and sales of the core
Accutech wireless products through a dedicated division
of the company. The fabrication of Accutech instruments
at Control Microsystems has already commenced.
“We are prepared to lead a new era of wireless solu-
tions while we build on the expertise of our team in tra-
ditional instrumentation”, said Bruce Thompson, CEO of
Adaptive Wireless Solutions, LLC. “Through the use of
Accutech enabled advanced technology we will provide
our customers with high value-added engineering and
business solutions.”
So why don’t traditional security appliances and individual point solutions work?
• Firewalls alone do not work because all Firewalls including Stateful Firewall look
at only five things. (source, destination, port, protoco and state) therefore, will not
detect this attack. IDS/IDP alone look for only patterns that are known or previously
been spotted. If this is a new configuration or series that is not known, IDS pattern
recognition will not stop it.
An anti-virus alone only looks for known patterns in email and sometimes else-
where. Meanwhile web application firewalls alone look at certain fields in the data
stream. It looks at the outgoing HTTP, HTML and layer 7 of the OSI request and com-
pares them to the return.
You can see why so many people were compromised. Each aspect of this blended
threat played on the vulnerabilities found in all seven OSI layers. So, it is the unknown
data strings or behaviors that continue to allow attacks to occur.
Speed is a large consideration. Real - time inspection will become the norm. Internet
users demand speed and speed allows for new and integrated applications. User expec-
tations are that accessing information via the internet should be at the same speed as
searching your hardrive on your computer. Even with the deep and inclusive inspec-
tion taking place, users demand instantaneous and flawless application execution. Now,
add VOIP and IP/video. VOIP and IP/video will not tolerate latency. In the IP world,
voice and video are just another set of rules to align the 1’s and 0’s. Real-time appli-
cation like voice and video will have to be secured as well.
Voice brings a special challenge, it is a real-time transmission. If the packets are lost
or there is a delay, voice quality suffers and users will loose confidence and not accept
such service. Tradional Firewalls are not only to slow but only look at 5 elements. That
would be no match for a cleverly designed Blended Threats”. Many of the same
“Blended Threats” are the same type or styles of attacks as in a data world. VOIP
Phishing scams, Denial of Service Attacks (DDOS), Denial of Service attacks (DOS),
man-in- the middle attacks, eavesdropping, identity management, viruses, SPIT (Spam
over Internet Security), unwanted access (call records, stored messages, etc), deregis-
tering users, point and click wire tapping, cross over (data virus cross over to voice on
un segmented networks), application flood attacks, and etc. All of these attacks are just
a costly.
Again, all seven OSI layers will be utilized by cyber criminals to launch attacks and
networks will have to be inspected.
IP/video or IP/TV has several vulnerable areas to consider. First, like voice, it is a
real- time transmission. A delay of any kind will cause a lack of quality and will be
unacceptable. Second, cyber vandals can enter via set-top boxes, or large VOD servers
that stream video, and servers that are part of your IP Security Cameras. As soon as one
begins to talk about application servers you enter in to layer 7 of the OSI. Next, an
attack against the IP Security cameras that surround a electric power facility, water sys-
tem, could be devastating to the facility as well as the population.
Like VOIP many of the same style of attacks are appearing. Operators will have to
go beyond just Stateful firewalls and inspect all seven Layers of the OSI model.
Cyber Criminals will continue to uncover weakness and the process to exploit both
computer code and human interaction. In order to stay secure, our systems will have
to inspect all seven layers of the OSI model in near real time for data, voice and video.
For more information please visit www.thebarriergroup.comHear the Barrier Group speaker at Remote 2009 Conference & Expo. Visit www.RemoteExpo.com for more information.
22 Remote Site & Equipment Management October/November 2009
Market InformationINDUSTRY NEWS
www.RemoteMagazine.com
Barrier Group Continued from page 15
SightLogix Selected by SaudiAramco for King AbdullahUniversity of Science andTechnology Perimeter Security
SightLogix has been selected for a 15.4 KM perimeter
security contract for the King Abdullah University of
Science and Technology (KAUST) in Saudi Arabia. The
outdoor surveillance project, which is being integrated by
Abdulla Fouad Holding Company for Sumitomo Corp.
under the prime contractor Saudi Aramco, was scheduled
to be fully operational by September 2009.
KAUST, located in the Red Sea coastal region of
Thuwal, is the realization of King Abdullah’s vision to
create an international, graduate-level research universi-
ty in the Saudi Kingdom. Its harsh desert climate, large
campus perimeter and waterside location created a
unique outdoor security challenge for the university.
“The university needed to provide 24-hour video sur-
veillance of the perimeter with automatic intrusion detec-
tion,” said Ousama Kabbani, Abdulla Fouad’s Industrial
Security and Safety Division’s general manager. “The
original design called for the use of analog cameras with
external video analytic encoders, which has been the
standard approach for intelligent video surveillance.
When SightLogix demonstrated their video analytic sur-
veillance equipment integrated with GPS target location,
Saudi Aramco revised the project’s design to incorporate
the SightLogix solution.”
Saudi Aramco revised its original plan when
SightLogix demonstrated a much greater detection range,
which allowed for a sizable reduction in the number of
cameras, mounting poles and infrastructure needed for
the project while providing an additional level of redun-
dancy. For the KAUST deployment, 74 SightLogix
SightSensors are used to provide long-range, GPS-based
alarms and target data for display into the Geutebruck
video management system. This same GPS-based data is
also used by 31 SightLogix SightTrackers to automati-
cally position Pelco Esprit PTZ cameras for close-up
visual identification of detected targets. Such automated
tracking of objects was particularly important consider-
ing the large outdoor area under security management.
Capable of operating in harsh outdoor conditions with
a temperature range of -50C to +70C (-58°F to +158°F),
SightLogix systems are dry-nitrogen pressurized meeting
NEMA-4X enclosure standards, ensuring that they oper-
ate at peak efficiency regardless of climate. This was an
important consideration for the desert environment
where fine dust might otherwise play havoc with optics
and electronic circuitry.
Comit Systems and GreenPeakTeam up to Provide CustomizedWireless Mesh Networks
Comit Systems, Inc. has started a strategic cooperative
relationship with GreenPeak Technologies to deliver cus-
tomized low-cost, ultra low power wireless mesh net-
work solutions utilizing GreenPeak’s technology. Comit
Systems will deliver turnkey engineering services for
integration of GreenPeak’s technology, working with end
users to identify the system architecture that will deliver
the best results with the lowest total cost of ownership.
With the growing importance of ZigBee as a standard
for networks, this partnership allows utilities and other
industries to quickly and cost-effectively install wireless
sensor networks to improve their energy demand
response and consumption tracking. A contributing mem-
ber of the ZigBee Alliance, GreenPeak’s technology uti-
lizes energy harvesting to facilitate battery-free operation
in a totally wireless environment, without the need for
either communications or power connectivity. Comit has
the systems design expertise to deliver a network solution
utilizing GreenPeak’s technology that co-exists with
legacy networks.
October/November 2009 Remote Site & Equipment Management 23www.RemoteMagazine.com
Conferences/TrainingCALENDAR
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21-22, Entelec Fall Seminar Series, Denver, Co. Contact www.entelec.org
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29-30, Remote 2009 Conference and Expo, San Antonio, Texas Contactwww.remotemagazine.com
November 2009 2-4, Knowledge Utility CIO Summit 2009, Atlanta, Ga. Contact www.knowledgesummits.com
3-4, Smart Grid Road Show, Baltimore, MD. Contact www.smartgridroadshow.com
3-5, Offshore Communications 2009, Houston, Texas. Contact www.offshorecoms.com
9-12, 2009 AWRA Annual Water Resources Conference, Seattle, Wash. Contact www.awra.org
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17-19, Grid-Interop, Denver, Colo. Contact www.grid-interop.com
December 20091-4, SDR Forum, Washington DC. Contact www.sdrforum.org/SDR09/
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CALENDAR
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Campbell Scientific, Inc. 15www.campbell.com/m2m
Eaton/Pulizzi Engineering Inc. 24www.powerware.com/ePDU
GarrettCom, Inc. 8www.garrettcom.com
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Integra Enclosures 12www.integraenclosures.com
Logic Beach, Inc. 12www.logicbeach.com
Newmar 21www.newmartelecom.com
PCTEL, Inc. 10www.pctel.com
ProSoft Technology 6www.prosoft-technology.com
Radicom 21www.radi.com
Solarcraft 13www.solarcraft.net
Sensaphone 13www.sensaphone.com
SunWize 9www.sunwize.com
Tadiran Batteries 7www.tadiranbat.com
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