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Feb

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IRB 140 presentation

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IRB140 – Small and powerful

� The smallest 6 axis robot in the ABB robot range

� Outstanding motion technology and excellent path accuracy, as well as being highly robust

� A multi purpose robot

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A powerful 6 axis robot

80 mm

70 mm

6 kg

Supplementaryload on upperarm 1 kg

Supplementary load on wrist 0.5 kg

Payload 6 kgReach 0.81 mPos. repeatability 0.03 mmTurbo variant available

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IRB 140T – turbo

� Cycle-times are considerablyreduced

� Reductions between 15-20 % are possible using pure axis 1 and 2 movements.

� Well suited for packingapplications and guidedoperations together with PickMaster.

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Top 5 sales arguments

� Very short cycle times

� Very reliable due to robust design

� Outstanding accuracy with TrueMove 2nd generation

� Can be mounted at anyangle

� Built for real life

� Unique protection variants for a small robot

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Very short cycle times

� Precise dynamic model for serial robot

� Advanced servo control

� On-line optimization of robot speed and acceleration

� Outstanding in short and medium movements

Competition

� Sometimes higher axis speed but lower acceleration and deceleration, which means longer cycle times.

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Very reliable due to rubust design

� Rigid structure+fast brakes +collision detection software = High collision resistance

� Spur gears for high accuracy

� Fully integrated cable harness

� Media integrated up to upper arm (IO, air, power)

� MTBF 204,000 h for manipulator

Competition

� Less collision resistant due to weaker structures

� Compact gears – less robust

� Less collision resistant due to less accurate dynamic model

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Outstanding Accuracy

� Rigid steel structure, hardly affected by thermal expansion

� TrueMove 2nd generation technology ensures leading accuracy for path, position and speed

� Crucial in all applications with demand on precision

� Backlash eliminators (axis 1, 2 and 3) secure the path following

Competition

� Less accurate dynamic models.

� Speed dependant path accuracy –need for adjustments and modifications

� Aluminium and plastic structures which are less rigid

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Accuracy test made at 1,000 mm/s

518 520 522 524 526 528 530

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300

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320

330

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350

360

Path XY: mc6 (red/green), decbuf (blue/black)

x [mm]

y [m

m]

Without TrueMoveand QuickMove

With 2nd generationTrueMoveand QuickMove

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Can be mounted at any angle

� IRB 140 has a long reach backwards and forwards� IRB 140 can be mounted in any angle� No limitation on axis 1 when wall mounted� Easily positioned in the robot cell or inside a machine� Full work area regardless of mounting position

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Designed for Real Life

� Maximum payload, wrist load, and arm load at the same time

� Built to work with max. payload and full speed continuously in process applications Competition

� Increased arm load reduces payload capacity

� Cannot work continuously with max payload and speed

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Unique protection for a small robot

� FoundryPlus - protection for harsh environments

� Wash – protection for food industry

� Clean room protection (Clean Room 10 FS/ 4 ISO)

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FoundryPlus

� Completely fulfills the IP67 standard.

� It withstands lubricants and cooling liquids

� It continues to function flawlessly even when completely covered with sand

� It withstands aluminum spits and splashing as well as fluid aluminum

� It is washable with hot steam

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Wash

� Needed in the food industry where all equipment has to be thoroughly washeddaily

� Painted with two component epoxy paint

� Chemical nickel-plated turning disc to increase the resistance against corrosion

� IP 67

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Clean room

� Demand from the pharmaceutical industry, solar cell manufacturing, electronics industry, etc

� IP67

� Clean Room 10 FS/ 4 ISO

� FS 10 =Max. 10 particles larger than 0.5 microns are allowed per cubic feet of air

The only robot on the market both Clean room (10)

and steam washable (IP67)

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Protections vs competition

ABB Fanuc Motoman KukaIRB 140 LR Mate 200iC HP5 KR5

IP-class IP67 IP65 Wrist IP67 IP40

Protection FoundryPlus Waterproof - Dust and water-Clean room 10 Clean room 100 spray resistant

Wash

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Main applications

Welding (laser and arc)

Other

Dispense/coating

Assembly

Material handling/Machine tending

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IRB 140 in the Metal Fabrication

� Material handling between operations

� Laser welding

� Arc welding

� Inspection

Inspection of final parts

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IRB 140 in the Consumer industry

� Picking

� Packing

� Material Handling

Handling small bottles of snaps

Packing of cheese

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IRB 140 in Consumer Electronics

� Laser welding� High speed and high accuracy

� Clean room 10

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IRB 140 in the Plastics industry

� Loading/Unloading� 6 kg load capacity for double

gripper� 6 axes for high accessibility� Mounting on top of small Injection

Moulding Machine

� Material Handling� Assembly� Deburring

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IRB 140 in Foundries

� Die Spraying

� Extraction

� Mounting at any angle

� 6kg payload uniqueFlexible cell solution by partner Evolut

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IRB 140 and its competitors

ABB Fanuc Motoman KukaIRB 140 LR Mate 200iC HP5 KR5

Payload 6 kg 5 kg 5 kg 5 kg

Reach 810 mm 700 mm 701 mm 855 mmRepeat- 0.03 0.02 0.03 0.03ability

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Strongest Robot in Class

High moment of inertia capability.Important in applications with large work objects and reorientations of the wrist, e.g press brake tending

0

0,1

0,2

0,3

0,4

0,5

Max inertia (kgm2)axis 4,5

Max inertia (kgm2)axis 6

ABB IRB 140

Fanuc LR Mate200iCMotoman HP5

Kuka KR5 sixx

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Foundry Plus- IP 67- Wash

Clean room 10

Small size,large working range6 axis

Floor, wall and inverted mounted- at any angle

IRB140 - Summary6 kg load capacity plus supplementary0.5 kg on wrist and 1 kg on upper arm

Low noise level

Small, robust and powerful, suitable for a variety of applications