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IRB 6700New generation of robots with alifetime of affordability and reliability

Ola Svanström, Product Manager

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§ Overview

§ Targeted applications

§ Key differentiators

§ Technical data

§ Summary

AgendaOverview

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2013

OverviewSeventh generation of robots

IRB 90 IRB 6000 IRB 6400RIRB 6400

IRB 6600 IRB 6640 IRB 6700

1982 1990 1994 1997

2002 2007

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The highest performancerobot with the lowest totalcost of ownership

The IRB 6700 family is thehighest performance robot inthe 150-300 kg segment.

It has 20 percent lower TotalCost of Ownership (TCO)thanks to a morerobust design, longer serviceintervals and simplifiedmaintenance.

OverviewDifferentiated value proposition

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Overview

High Line 235kgAvailable now

Three Ranges, right variants

Low Line 200kgAvailable Q1 2014

Power Line 300kgAvailable Q4 2014

235kg 2.65m205kg 2.80m175kg 3.05m150kg 3.20m

200kg 2.60m155kg 2.85m

300kg 2.70m240kg 3.00m

All variants areavailable withLeanID

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§ Overview

§ Targeted applications

§ Key differentiators

§ Technical data

§ Summary

AgendaTarget applications

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§ In automotive body shops§ All variants needed to support Spot

Welding needs from mass production toflexible premium car production

§ Lowest TCO§ Design is focused on uptime, reliability

and reduced maintenance

§ Lean ID for longer spot welding dresspack life time on all variants

§ Comprehensive robot family

§ 150kg @ 3.2m up to 300kg @ 2.7m

Targeted Applications

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Spot Welding

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§ Material Handling in both automotiveand general industries

§ An array of robot variants to coverdifferent needs with just one family ofrobots

§ Short cycle times§ Cycle times 4-5 percent shorter than

previous generation (IRB 6640)

Targeted Applications

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Material Handling

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§ An array of robot variants to coverdifferent needs in just one robot family

§ Foundry Plus 2 protection increasesreliability and life time expectancy of therobot in harsh environments like DiecastMachine Tending

§ Shorter cycle times§ An average 4-5 percent shorter than

previous generation (IRB 6640)

Targeted Applications

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Machine Tending

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§ Overview

§ Targeted applications

§ Key differentiators

§ Technical data

§ Summary

Agenda

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§ Lowest TCO§ Lean ID on all variants

§ Long and predictable life time of dresspacks - Significantly reduced downtimebecause of reduced maintenance

§ Outstanding reliability§ Design focused on high uptime and fault

free operation – Arm designed for MTBFof 400,000 hours

§ Stronger§ 150kg payload at 3.2m reach§ 300kg payload at 2.7m reach

§ Sustainable§ 15 percent lower power consumption

Key Differentiators

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§ High performing dress packs oncomplete range of robots§ IRB 6700 available LeanID

§140kg to 270kg payload§2.60m to 3.20m reach

§ Dynamic 3D models§ RobotStudio, Delmia V5 Robotics,

Process simulate, RobCAD§ Static 3D models

§ IGES, STEP, Parasolid, ACIS§ All arm variants available in 4

versions§ Std§ MH3§ LeanID SW§ LeanID MH

Key Differentiators

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Lower TCO: Lean ID on all variants

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Traditional dress pack§ Short, unpredictable life time§ Bulky§ Difficult to simulate§ Smaller working range => More

difficult to add new parts in line§ Adjustments needed for new

parts

Key Differentiators

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Lean ID

Lean ID§ Long and predictable life time§ Compact§ Accurate simulation§ Larger working range§ Easier to add new parts in

line§ No adjustments needed

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§ Trusted design based on 30,000 unitsand 15 years experience in production

§ Each IRB 6640 failure report analyzedso IRB 6700 would not repeat

§ TCO model driving force behindredesign and incorporation of newsolutions

§ Robot testing most stringent ever§ Operation

§ Components

Key DifferentiatorsOutstanding reliability

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Key Differentiators

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Double service intervals

Gear box oil change intervalaxes 1-3, 6

After 20,000 hours. Quickconnections on axes 1-3 toreduce time for draining/fillingoil (previous generation IRB6640 ref 6,000 hours + 2,400hours)

Gear box oil change intervalaxes 4-5, after 20,000 hoursbattery change

After 4 years, 3 shifts (ref. atlow alert after 2 years)

Counter balancing cylinder Lubrication after 4 years, 3shifts (ref 2.5 years)

Gear lifetime After 8 years and 3 shifts innormal BIW operation aninspection /overhaul is needed

Annual inspection 20 min. Gear box oil levels,harnesses, labels, balancingdevice, mech. stops

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Sustainable

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15 percent reduced power consumption

IRB 670015 percentless power

compared withIRB 6640

IRB 6640A front runnerin low powerconsumption

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Sustainable

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Built from non-hazardous materials

§ Fully complies with environmental directives RoHS2002/95/EC and Reach No1907/2006 directives

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§ Overview

§ Targeted applications

§ Key differentiators

§ Technical data

§ Summary

Agenda

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Technical Data

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Working range IRB 6700-235/2.65

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Technical Data

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Working range IRB 6700-205/2.80

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Technical Data

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Working range IRB 6700-175/3.05

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Technical Data

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Working range IRB 6700-150/3.20

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§ Overview

§ Targeted applications

§ Key differentiators

§ Technical data

§ Summary

Agenda

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§ 20 percent Lower TCO§ Design focused on uptime and

reliability

§ Annual service time reduced15 percent

§ 15 percent less powerconsumption

§ Unmatched Reliability§ 400,000 MTBF

§ High Performance§ 4-5 percent faster

SummaryThe numbers tell the story

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