Get the water you want, where you want it, using the power of the wind, free, for life! Fill tanks, ponds and lakes. Irrigate fields, or drain flooded lands. Get the water you want for farm, ranch, village or community water supply. Move water anywhere desired. The only other items you will need are pipe, cement and at least, a puff of wind. We are confident that you will be very pleased with your Iron Man Windmill and the lifetime of free water you will have. Since 1970, Iron Man Windmill Co. has worked hard to master the art and science of the pumping windmill. We have studied your situation and provide the plan and quotation below which includes all the windmill related hardware needed for you to have a successful pumping system. This plan is based on the information you provided and our extensive experience. More information is available at: www.ironmanwindmill.com 2013-E Price List - Prices subject to change.
Transcript
Get the water you want,
where you want it,
using the power of the wind,
free, for life!
Fill tanks, ponds and lakes. Irrigate fields, or drain flooded lands. Get the water you want for farm, ranch, village or community water supply. Move water anywhere desired. The only other items you will need are pipe, cement and at least, a puff of wind. We are confident that you will be very pleased with your Iron Man Windmill and the lifetime of free water you will have. Since 1970, Iron Man Windmill Co. has worked hard to master the art and science of the pumping windmill. We have studied your situation and provide the plan and quotation below which includes all the windmill related hardware needed for you to have a successful pumping system. This plan is based on the information you provided and our extensive experience.
STRONG WINDS - Above 7.0 Mps. Small trees sway. 41,610 L / Hr
MEDIUM WINDS - 4.5 to 7.0 Mps. Branches move, dust is raised and litter blows on the ground. 22,886 L / Hr
LIGHT WINDS - 1.6 to 4.5 Mps. Leaves and small branches move and wind is felt lightly on the
face. Iron Man Windmills usually begin working in the lower light wind speed range. 10,403 L / Hr
Iron Man Towers - easy and comfortable to work with - large, sturdy platform with no-slip floor plate - safe and secure. Exclusive with Iron Man Windmills.
Iron Man Tower Pads with heavy anchor bolts. Faster, easier installation, greater strength, safe and secure.
All Stainless Steel pump with long life, low friction Poly seals. Easy working – pumps more water, reduces windmill load, lets windmill work in lighter winds.
Iron Man Windmills - all parts are adequately sized to give a lifetime of heavy service. All quality construction. Operation and regulation is automatic.
SOME OF THE OUTSTANDING FEATURES OF A WORLD CLASS WINDMILL
OIL WASHER TAKES OIL FROM SMALL GEAR AND
POURS IT INTO MAIN SHAFT BEARING
GUIDE WHEEL HOLDS LIFTING MECHANISM
IN PERFECT ALIGNMENT
OIL RING LIFTS OIL FROM GEARS TO
UPPER MECHANISM EVERY MOVING PART FLOODED WITH OIL
DUEL GEAR SET EACH SET CARRIES HALF THE LOAD
EASIER STARTING GREATLY INCREASES WORKING LIFE
BABBITT BEARING BETWEEN PINION GEARS SUPPORTS HEAVY LOADS, MINIMIZES FRICTION,
INCREASES WORKING LIFE
OIL COLLECTOR RETURNS OIL TO GEARBOX
SAE 1045 ALLOY SHAFTING
SAME STEEL USED TO MAKE HEAVY TRUCK AXELS
MAIN SHAFT FORGED INTO HUB
HUB CAN NEVER COME LOOSE
MAIN SHAFT BEARING IN CENTER OF HUB – NO OVERHANGING LOAD – SHIELDED
BABBITT WITH OIL GROOVE – AMPLE LOAD SUPPORT
THE 2.4M (8ft) WINDMILL GEAR BOX
The gearbox of the Iron Man Windmill changes the rotating energy captured by the wind wheel into a vertical reciprocating motion that causes the pump to lift water. The entire process is very efficient - much more so than converting wind power to mechanical energy to operate a generator then using the electricity generated to operate an electric pump.
The gearbox is strong and dependable, requiring little more than a yearly change of readily available 10W hydraulic oil.
Iron Man Windmills use traditional Babbitt bearings throughout. Babbitt bearings have been in use in all successful windmills for more than 150 years. It is a well known fact that no other bearing used in a windmill lasts as long or turns as freely as proper bearings made from Babbitt. The making of proper Babbitt bearings is a fine art, still practiced daily by skilled professionals at Iron Man Windmill.
STEEL SHAFTING
Used in Iron Man Windmills could be made from common mild steel, as used by other windmill manufacturers. Parts made from such steel does not wear well, survive storms that wreck buildings or provide the strength a windmill built to last a lifetime requires. All shafting used in Iron Man Windmills is made from heat treated SAE 1045 high strength alloy – the same steel used to make heavy truck axels. It’s the only way to make a windmill able last a lifetime.
HEAVY CORNER POSTS HEAVY ANGLE STEEL – NO CHEAP PIPE OR TUBING!
CROSS BRACES PROVIDE RIGID SUPPORT – ANGLE STEEL IN BOTTOM SECTION
COLD DRAWN STEEL DIAGONALS USED IN UPPER SECTIONS
STURDY STEEL PLATFORM GALVANIZED WITH NONSLIP SURFACE – SAFE AND COMFORTABLE
STANDARD WITH ALL IRON MAN TOWERS
TIGHT FITTING NOTCHING RIGIDLY LOCKS CORNER POSTS. CANNOT WORK LOOSE
CORNER POST PADS STRONG, FAST, CLEAN AND EASY INSTALLATION
STANDARD WITH ALL IRON MAN TOWERS
STRONG, CONVENIENT LADDER MOUNTED ON CORNER POST – MAKES CLIMBING SAFE AND EASY
STANDARD ON ALL IRON MAN TOWERS
THE 2.4M WINDMILL TOWER
The Iron Man Windmill tower is strong enough to survive storms that wreck buildings. Simple and easy to set up. They can be installed in one to two days depending on the experience of the installer. All parts are light enough that the entire windmill can be setup without requiring a crane or other lifting equipment. Common hand tools, a rope and wood planks are all that is required to complete installation.
All fasteners are hot galvanized forged alloy steel. All tower parts are hot dip galvanized to provide a lifetime of service, free from problems caused by rusting.
Photo Parts name Price Total Price
Iron Man Windmill
2.4m dia. with automatic storm protection. All moving parts automatically flooded with oil.
$2,850
$12,310
This is everything you need except pipe and cement!
Complete 2.4M diameter Iron Man Windmill. With all parts and hardware needed. Heavy duty galvanized steel tower with forged, galvanized alloy steel fasteners, tower anchors, mounting pads - fast and simple installation. Sturdy galvanized steel platform with non slip surface and raised edge. Octagonal shape makes access easy. Stainless steel pump and all the pump rod you will need
All Steel Tower
8M tall. All parts galvanized with anchors and tower pads. Easiest windmill to install. Survives storms that wreck buildings. (Note: Photos show our 12M tower)
$2,750
400mm Well Pump
All Stainless Steel pump with long life, low friction Poly seals. Exceptionally easy working – pumps more water, reduces load on windmill, lets windmill work in lighter winds. This is the best pump available today.
$6,670
Pump Rod
Convenient 4M long galvanized steel pump rod. 3 lengths with all connectors.
$40
3M
5,000 head of cattle and horses
Get their water from two 2.4M Iron Man Windmills on 12M towers at a large, remote ranch in Kazakhstan. Pumping elevation is 10M. Due to heavy pumping load and severe storms in the region, it was decided to use taller towers than usual.
120M RADIUS 120M RADIUS
2.4M DIA. WINDMILL
3M
Tower Height is important! How it affects performance.
Windmills installed on towers of the proper height will be exposed directly to the strongest available winds and pump the most water. Also, windmills on taller towers usually are exposed to direct winds, free of turbulence and gusts that can negatively affect performance. 2.4M dia. windmills should have the wind wheel located at least 3M above any obstructions within a 120M radius. Smooth, direct winds will allow the windmill to pump more water and not be subject to the increased loads imposed by gusts and turbulence. Windmills located in areas subjected to storm winds, should have the wind wheel located high enough to avoid damage caused by blowing debris, building materials, trees, etc. blowing in the wind.
On the other hand, if the region where a windmill is to be located is flat and devoid of any obstacles, a shorter tower is advantageous as they can be installed more easily and cost less. If you decide that a tower of different height is appropriate for your application, we can provide towers of excellent quality for our 6M windmill in the following heights:
8M (27ft) – Our shortest tower . Useful in flat areas free from obstructions. 250Kg $2,750
12M (39ft) – Our most popular tower for most applications where there are few / short obstructions. 356Kg $3,350
16M (53ft) – A taller tower for use in areas with obstructions, such as trees and / or buildings. 470Kg $4,450
20M (67ft) – Suitable for use in areas with taller obstructions, or when located close to buildings. 665Kg $5,990
24M (80ft) – Our tallest tower for our 2.4M windmill. Use where considerable obstructions exist. 860Kg $7,330
Towers come with all parts needed, including anchors, tower pads, forged alloy steel hot galvanized fasteners, sturdy galvanized platform with anti-slip surface, shut off mechanism and pump rod guides when needed. Pipe is not included.
• Pump up to 500 tons per hour with short pumping elevation (1) • Fill tanks, fish ponds and lakes, irrigate fields • Wind pumps day and night-anytime there is a little wind • Excellent for agricultural drainage. Drain tile lines and sumps • Pump from wells, shallow or deep to 360M • Lift water up mountains with a pumping elevation of more than 360M • Multi-bladed design works in the lightest winds • 1/3 the cost of solar and wind electric system • Long working life - 50 years or more with simple maintenance • Automatic lubrication floods internal parts with oil • Automatic regulation - survives storms that wreck buildings • Heavy construction - quality materials - compare weight • Large galvanized steel platform - safe and comfortable • Sturdy ladder made of heavy galvanized steel - safer to use • Timed wheel arm and hubs - never a loose wheel arm (2) • Hot dip galvanized – the best protection from rust • Simple windmill maintenance - change oil once a year • A dependable low cost solution • Worldwide sales, shipping and service • Increase farm production and profitability
1. This is the maximum pumping capacity obtainable using our 20ft (6M) diameter
windmill lifting water 1/2M with a 60in (1.5M) pump. 2. Available on our 8ft (2.4M) windmill.
The 20ft (6.0M) diameter Iron Man Windmill, above, provides water for a large irrigation reservoir in Southern Texas, USA. Pump is 0.8M in diameter and works with a 0.5M stroke. In normal winds it runs 15 strokes per minute pumping 66 gallons per stroke or 990 gallons per minute. Projects like this require a company with years of experience. Pumping elevation is 2M
CONTACT:
IRON MAN WINDMILL CO., LTD USA: 1292 High St. No. 186 Eugene, Or 97401 Phone: 1-541-359-0859 for sales, service & Technical Support - Call anytime Factory / Asia Office: No.2 Shihu Rd., Huangjin Kou Park Hanyang, Wuhan, Hubei, China 430051 Phone: 86-27-8445-3080 Web: www.ironmanwindmill.com
ORDER NOW:
You can order immediately by confirming your order. 1. Reply from the cover letter and mention at the top of
the page “I want to order now.” 2. Be sure to include a phone number and let us know
the best time to call. We will only call if necessary. 3. We will reply to your email with information about
how to complete the purchase process, which is simple and straight forward.
If you do not have a cover letter, you can contact us at:
Email: Please e-mail us by replying from our cover letter with all previous communication. This way we will have all your information, helping us to be able to reply to you promptly.
