Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. इंटरनेट मानक “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda “Invent a New India Using Knowledge” “प0रा1 को छोड न’ 5 तरफ” Jawaharlal Nehru “Step Out From the Old to the New” “जान1 का अ+धकार, जी1 का अ+धकार” Mazdoor Kisan Shakti Sangathan “The Right to Information, The Right to Live” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 15402 (2003): Ceramic Fibre Blanket Insulation [CHD 27: Thermal Insulation]
Transcript
Disclosure to Promote the Right To Information
Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public.
इंटरनेट मानक
“!ान $ एक न' भारत का +नम-ण”Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”
“प0रा1 को छोड न' 5 तरफ”Jawaharlal Nehru
“Step Out From the Old to the New”
“जान1 का अ+धकार, जी1 का अ+धकार”Mazdoor Kisan Shakti Sangathan
“The Right to Information, The Right to Live”
“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता है”Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
“Invent a New India Using Knowledge”
है”ह”ह
IS 15402 (2003): Ceramic Fibre Blanket Insulation [CHD 27:Thermal Insulation]
.,.’ IS 15402:2003
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Indian Standard
CERAMIC FIBRE BLANKET INSULATION —SPECIFICATION
ICS 27.220; 81.060.20
0 BIS 2003
BUREAU OF INDIAN STANDARDSMANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
Scplc?mlx’t- 2003 Price Group 4
r-q
‘1’hernia] [nsuiation sectional Committee, CHD 27
[’OREWORD
I his [l~dian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the ThermalInsuiution Sectional Committee had been zipproved by the Chemical Division Council.
‘1’Ilcusc of’ ceramic fibres as thermal insulation materials began in 1960’s. However, their use has grown since
eaI-ly 1970”s. The use ofceramic iibrcs products as high temperature insulation spread rapidly as a consequence of(IIC energy crisis ivorldwide in the early seventies, These are extensively used as thermal insulation and firercsis[ant inatcria!s besides their core strength as low thermal mass soft refractory lining material.
‘1’IICct~lllpositiorl OF[he Committee responsible for f(mnulation of this standard is given in Annex B.
I’or the purpose of dcciditlg whether a particular requirement of this standard is complied with the final value,observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance withIS 2: 1960 ‘Rules for rounding off numerical values (revised)’. The number of significant places retained in theroIIndcd of’f value should be the same as that of the specified value in this standard.
AMENDMENT NO. 1 DECEMBER 2011TO
IS 15402 : 2003 CERAMIC FIBRE BLANKETINSULATION — SPECIFICATION
(Page 2, Table 3, Note, line 2) — Substitute ‘once in a year’ for ‘once in three years’.
(CHD 27)
Reprography Unit, BIS, New Delhi, India
IS 15402:2003
Indian Standard
CERAMIC FIBRE BLANKET INSULATION —SPECIFICATION
1 SCOPE
This standard prescribes the requirements and themethods of samp[ing and test for high temperatureceramic fibre blanket comprising generally thermalinsulation ofalumina-silica system fibre and alumina-zirconia-silica system fibre.
When the installation or use of thermal insulationmaterials, accessories and system may pose safety orhealth problems, the manufacturers shall voluntarilyprovide the use with appropriate current informationregarding any known problems associated with therecommended use of the company’s products and shallalso recommend protective measures to be employedin their safe utilization. The use shall establishappropriate safety and health practices and determinethe applicability of regulatory requirements prior to use.
2 REFERENCES
The standards listed below contain provisions whichthrough reference in this text, constitute provisions ofthis standard. At the time of publication, the editionsindicated were valid. All standards are subject torevisions, and parties to agreements based on thisstandard are encouraged to investigate the possibilityof applying the most recent editions of the standardsindicated below:
IS No.
1335:1979
1527:1972
3069: 1994
3144: 1992
3346: 1980
9490:1980
Tide
Methods for direct determination ofalumina in refractory materials (firstrevision)
Methods for chemical analysis ofhigh silica refractory materials (jlrstrevision)
Glossary of terms, symbols and unitsrelating to thermal insulationmaterials ((first revision)
Mineral wool thermal insulationmaterials— Methods of test(second revision)
Method for the determination ofthermal conductivity of thermalinsulation materials (two slabguarded hot plate method) (j7rstrevision)
Method for determination of thermalconductivity of insulation materials(water calorimeter method)
IS No. Title
10085:1982 Methods for chemical analysis ofzircon flour or sand
12107 Methods of chemical analysis ofalumina silicate refractory materials:
(Part 5) :1987 Determination of titanium
(Part 6): 1987 Determination of iron
14656:1999 Ceramic fibre products — Methodsof test
3 TERMINOLOGY
For the purpose of this standard, the definitions of terms,symbols and units given in IS 3069, IS 14656 and thefollowing shall apply.
3.1 Ceramic Fibre —A generic term used for alum ino-silicate tibre. Other inorganic material like zirconia maybe added for better properties. It is also termed asrefractory ceramic fibre (RCF).
3.2 Classification Temperature — It is the highesttemperature in “C at which the linear shrinkage is lessthan 4 percent.
4 CLASSIFICATION
4.1 Types
The product is of two types:
a)
b)
Type I—Zirconia or non-zirconia basedmaterial with a classification temperature of 1260 “C, and
Type 11—Zirconia or non-zirconia basedmaterial with a classification temperature of 1430° c.
4.2 Grade
The product is separated into following four grades forall types, based upon its bulk density:
Grade Nominal Bulk Densi~,kg/m3
64 64
96 96128 128
160 160
5 REQUIREMENTS
5.1 Description
The material shall be soft inorganic refractory fibres
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1S 15402:2003
made by melting alumina and silica followed bytibrisation either by blowing the melt or by drawingthe melt over a set of spinning wheels. Zirconia (ZrO,)shall be added alongwith alumina and silica to improvethe properties in case of Type 11and Type 111materials.
5.1.1 The blankets shall be needled type with the samefibers.
5.2 Bulk Density
The bulk density of the material, when tested inaccordance with the method prescribed in 11of IS 14656, shall conform to the requirement of 4.2with allowable tolerance of– 10 percent, + 30 percenton the manufacturer’s declared value based on nominalthickness.
5.3 Shot Content
The shot content of the material when sieved through210 micron sieve, shall not be more than 30 percentwhen determined in accordance with the methodprescribed in 7 of IS 14656.
5.4 Linear Shrinkage
When tested according to 9 of IS 14656, linearshrinkage of the material shall not be more than thevalues given in Table 1.
Table 1 Linear Shrinkage, Percent, Maximum
(Clause 5.4)
S1No. Temperature Type 1 Type 11
“c
(1) (2) (3) (4)
i) 1000 1.5 1.0
ii) 1200 3.5 3.0
iii) 1400 — 4.0
5.5 Tensile Strength
When tested in accordance with 8 of IS 14656 thematerial shall have minimum tensile strength valuegiven in Table 2.
Table 2 Tensile Strength
(Clause 5.5)
S1 No. Bulk Density Tensile Strength,kg/m’ Longitudinal Direction
kPa
(1) (2) (3)
O 64 15
ii) 96 20
iii) 128 40
iv) 160 50
NOTE — For blown material 60 percent of the specified valuesshall be considered.
5.6 Fibre Diameter
The mean fibre diameter of the material when testedaccording to 6 of IS 14656 shall be 2.0 to 4.0 microns.
5.7 Thermal Conductivity
Thermal conductivity or K-value of the material shallnot exceed the values given in Table 3 when tested inaccordance with IS 3346 or IS 9490. Further in case ofdisputes the method shall be refereed to IS 3346.
5.8 Chemical Composition
The material shall conform to the requirements givenin Table 4 when tested in accordance with the methodsgiven inCO15 of Table 4.
5.9 Dimensions
The blankets shall be supplied in rolls in width of
Table 3 Thermal Conductivity in W/mK, Maximum
(Clause 5.7)
S1 No. Mean Bulk Density, kg/m’Temperature
A.- -
“c 64 96 128 160
(1) (2) (3) (4) (5) (6)
i) 200 0.089 0.078 0.076 0.076
il) 300 0.105 0.096 0.081 0.080
iii) 400 0.138 0.128 0.I22 0.120
iv) 500 0.173 0.160 0.150 0,145
NOTE — It would be sufficient to have representative product type tests for K-valueon appropriatespecimenscorrespondingtoproductand densityof the materialsuppliedonce in threeyearsor as agreedto betweenthe customerandthe supplier,to ensurethatconformitywith the requirementsof the specificationis maintained. The composition may be indicated by tibre diameter, shotcontent, density, etc.
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IS 15402:2003
Table 4 Chemical Composition
(Clause 5.8)
S1 No. Characteristics Type of Material Methods of Test,A Ref to IS No./
I 11
(1) (2) (3) (4) (5)
O Alumina content, as AljOl, percent 41-48 29-37 1s 1335
ii) Silica content, as S102, percent 49-58 42-57 IS 1527
iii) Zirconium oxide, M ZrOz, percent o-7 13-18 1S 10085
iv) Iron oxide (as FezO,), percent, Max 0.1 0.1 IS 12107 (Part 6)
v) Titanium dioxide (as TiOJ, percent, Max 0.3 0.3 IS 12107 (Part 5)
vi) Others (by ditTerence), percent, Max 1,0 I .0 —
vii) Leachable chlorides (as CI) percent, Max 0.0020 0.0020 Is 3144
305, 610, 1220 mm and length of3 650, 3810, 7300,7320,7620 mm and thickness of6, 9, 12, 19,25,38,50 mm or as agreed to between the purchaser and thesupplier. However, the tolerance on dimensions shallbe as per Tables 5,6 and 7.
Table 5 Width of Blanket Rolls
(C/ause 5.9)
S1 No. Width Tolerance, Percentmm
(1) (2) (3)
i) 305 -2+ 10
ii) 610 -2+ 10
iii) 1220 -2+ 10
Table 6 Length of Blanket Rolls
(Clause 5.9)
S1No. Length Tolerance, Percentmm
(1) (2) (3)
O 3650 -o
ii) 3810 -o
iii) 7300 -o
iv) 7320 -o
v) 7620 -o
Table 7 Thickness of Blanket Rolls
(Clause 5.9)
S1 No. Thickness Tolerance, mmmm
(1) (2) (3)
O 6.0 +6
-3
ii) 9.0 +9
-3
iii) 12.0 + 12
-3
iv) 19.0 + ]9
-3
v) 25.0 + 19
-3
vi) 38,0 + 19
-3
vii) 50.0 + 19–6
6 PACKING AND MARKING
6.1 Packing
The material shall be packed in waterproof polythenebags which shall be further encased in card boardcartons or as specified/agreed to between the supplierand the purchaser.
6.2 Marking
The packages shall be legibly and indelibly marked withthe following information:
a) Name of material;
w. .,11, .-, . . . . ..—— —‘j
1S 15402:2003
b)
c)
d)
e)
Indication of the source of manufacture;
Apparent density of the material;
Length, width and thickness of material; and
Batch number.
6.3 131SCertification Marking
6.3.1 The product may also be marked with theStandard Mark
6.3.1.1 The use of the Standard Mark is governed by
the provisions of the Bureau of Indian Standards Act,1986 and the Rules and Regulations made thereunder.The details of conditions under which the licence forthe use of the Standard Mark may be granted tomanufacturers or producers maybe obtained from theBureau of Indian Standdrds.
7 SAMPLING
Representative samples of the material shall be drawnand their conformity determined in accordance withthe method prescribed in Annex A.
ANNEX A
(Clause 7)
SAMPLING OF CERAMIC FIBRE BLANKET
A-1 SAMPLING
A- 1.1 Lot
All the material of the same density produced underessentially the same conditions of manufacture shallbe grouped and each such group shall constitute aseparate lot.
N(3TE — The purchaser and the supplier may mutually agree10 term the material manufactured during a certain period as a101.[t is recwnmended that an 8 h production under essentiallysame coalitions may bc termed as a lot.
A-2 DETERMINATION OF SAMPLE SIZE
A-2.1 Tests for the conformity to the requirements ofthe specification shall be done on each lot separately.The material to be selected from a lot shall be inaccordance with Table 8.
A.2.2 These rolls shall be selected at random from thelot and to ensure randomness of selection, randomnumber tables shall be used. In case such a table innot available, the following procedure may beadopted:
Starting from any roll in the lot, count them as
1,2,3 ........... upto r and so on, where r is theintegral part of N/n (N being the lot size and nbeing the number of roll to be selected). Everyrth roll thus counted shall be withdrawn fromthe lot to give samples for tests.
A-3 NUMBER OF TESTS
A-3.1 From each of roll selected according to A-2.2test specimens necessary for carrying out the varioustests specified in this standard shall be taken, care beingexercised to exclude some amount of wool from thetop of the roll.
A-3.2 Tests for the determination of all characteristicsspecified in this standard shal I be conducted on eachof the test specimens drawn from the roll as obtainedunder A-3.1.
A-3.3 Criteria for Conformity
The lot shall be declared as conforming to therequirements of this specification, if the different testresults obtained under A-3.2 meet the correspondingrequirements given in the standard individually.
4
[S 15402:2003
Table8 Number of Rolls to be Selected for Sampling
(Clause A-2. 1)
S1 No. Clause No. Lot S@e (N)of this Standard Af \
up to 200 201 to 500 501to 1000 1000 and above
(1) (2) (3) (4) (5) (6)
+––-–No. of rolls to be selected (n)---–+
O 5.2 5 6 8 10
ii) 5.3 +––-–One for eaclr density for all lot size -–--q
iii) 5.4 do
iv) 5.5 do
v) 5.6 do
vi) 5.7 do 1)
vii) 5.8 do
viii) 5,9 5 6 8 10
‘) Type test once in three year (see Note under Table 3).
5
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IS 15402:2003
ANNEX B
(Foreword)
COMMITTEE COMPOSITION
Thermal Insulation Sectional Committee, CHD 27
Organization
[H personal capacity (B-138. Sarita Vihar, New Delhi)
BASF India Limited, Mumbai
Bakelite t Iylam Limited, Mumbai
Bcarciscll Li]mited, Chennai
131IEL, Hyderabad
Central Building Research Institute, Roorkee
Department of Coal (Ministry of Industries), New DelhiDepartment of Industrial Policy & Promotion, New Delhi
Engineers India Limited, New Delhi
Iiyderabad Industries Limited, Ballabgarh
Indian Oil Corporation Limited (R&P Division), New Delhi
Lloyd Insulation (India) Limited, New Delhi
Mctallorgical and Engineering Consultants (India) Limited, RanchiMinistry of Power (CEA). New Delhi
Miowool Rock Fibres, Mumbai
National Physical Laboratory, New Delhi
NTPC, New Delhi
Newkem Products Corporation, Mumbai
Nuclear Power Corporation, Mumbai
Petroleum Conservation and Research Association, Debra Dun
PI13C0 Limited, New Delhi
Projects & Development (India) Limited, Sindri
Punj Sons Pvt Limited, New Delhi
ROSO, Lucknow
Steel Authority of lndia Limited, Ranchi
‘ICE Consulting Engineers Ltd, Chennai
(J.1’. ‘rwiga Fibreglass Limited, New Delhi
BIS Directorate General
Representative(s)
PROFB. C. RAYCHAUDHURJ(Chairman)SHRID. R. THOSE
SHJUS. N. PAL (Alternate)SHRJP. ROY
SHIUP. R. KAVERIAPPA(AlternateI)Smu T. R. GHOSH(Alternate 11)
SW A.V.RAMALINGANSHRIK. R. S. NAIK (Alternate)
SHRIR. SANKAWNStrsr RAVINDRAPRAKASH(Alternate 1)
Strru S. S. PHOGAT(Alternate II)DR B. M. SUMAN
DR lSHWARCHAND (Alternate)
DULECTORSHRIN. C. TIWARI
SscN S. K. JAIN(Alternak)
SHJUB. K. RAUTSHRJR. NANDA (A[terrrute)
SHRI D. TRIVEDISHIUS. JAGADESHWARIAH(Alternate)
SHJUM. P. CtDTRESHiUSOVNATH(Alternate)
SHJUN. SRINIVASSHRIC, P. KHANNA(Alternate)
SHRIM. K. CHOURiSIA’Sw J. P. KARDUM
Strru D. K. GILHOTRA(Ahernate)SHRIR. K. BADRUKA
SHJUANURAGSHARMA(Alternate)DR HAJUKLSHAN
SW R. B. SAXENA(Alternate)
SHRJR. K. SINGHALSJDUJADAVDATTA(Alternate)
SHRINIMSSHV. SURASHRJV. A. SURA(Aliernafe)
Srrm S. A. BOHRASHIUS, K. RASTOGI(A@nate)
SHJUTAPANDOITASHJUK. K. BHATNAGAR(Alternate)
SHRIT. UDAYKUMARSHJUA. K. SEN(Alternate)
SJOUK. KARKUNDR S. P. S. KHALSA(Alternate)
SHRJR. P. PUNJ%ou GA~V PUNI(Alfernate)
SHJUD. R. GUPTASHRIA. K. CHAUDHURI(Alternate)
SHNM. S. MUKHOPADHVAYSHRID. P. CHAKRABORTY(Ahernafe)
SHRIR. V. RAhIACHANDRANSHRJD. PADMANABHA(Alternate)
SHIUAJAYGUFTASHsr RAHULSOOD(Alfernafe)
Smu S. K. CtrAurnruru, Director and Head (CHD)[Representing Director General (Ex-oflcio)]
Member SecretarySHRIN. K. PAL
Director (CHD), BIS
(Continuedonpage 7)
6
IS 15402:2003
(Co}f[inaed~rom page 6)
Codes of Practice for Application of Thermal Insulation Materials Sub-committee, CHD 27:5
Organization Representative(s)
Engineers India Limited, New Delhi
I Iydcrabad Industries Limited, Ballabhgarh
Indian Oil Corporation. Limited (R&P Division), New Delhi
Lloyd Insulation (India) Limited, New DelhiLloyd Projects Pvt Limited, New Delhi
Ministry of Power, New Delhi
Minwcml Rock Fibres Limited, Hyderabad
National Fire Service College, NagpurNcwkcm Products Corporation, Mumbai
Ilbarat Heavy Electrical Limited, Hyderabad Wro RAWNDRAPRAKASHSHRJA. V. N ARASINGARAO(A hernate)
t3akclite Flylam Limited, Hyderabad SHRIP. P. KAVERIAPPA
SHRJH. SITARAM(Ahermate I)
SHRIP. ROY (Alfernafe 11)
SHIUS. RAINA(Alternate 111)
SHRIB. K. ROUTSHRJR. NANDA(Alternate)
SHRIA. K. GOFTASHRJA. KATOCH(AIfernafe)
SHRJM. P. CHJTRESHRJSOVNATH(Alternale)
SHRJK. C. SHARMASHRJ0. P. HABOLA
SHRJP. S. RAJAN(Alfernate)
SHRIJ. P. KARDAMASHRID. K. GHUHOTRA(Alternate)
SHRI R. K. BADRIJKASHRJP. B. MAHESH(Alternate)
SHRI K. DAS GUPTASHRJN. V. SURA
SHRIV. A. SURA(Alternate)SHRJB. K. JfIA
SHRJA. P. SINHA(Alternate)
SHJOR. P. PUNJSHRIGAURAVPUNJ(Ahernafe)
REPRESENTATIVE
SHRIH. V. SHAHSHRIA. K. LUTIIRA
SHRIPREMCHANO(Alternate)
SHRIR. V. RAMACHANDRANSNRID. PADMANABHA(Aherrrate)
SHRJAJAYGUFTASHRJS. BANSAL(Alternate)
7
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Amencilnents are issued to standards as the need arises on the basis of comments. Standards are also reviewedperiodically; a standard along with amendments is reaffirmed when such review indicates that no changes areneeded; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards: Monthly Additions’.
“Ilis Indian Standard has been developed from Dot: No. CHD 27 (858).
Amendments Issued Since Publication
Amend No. Date of Issue Text Affected
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