© Siemens AG 2014. All Rights Reserved. siemens.com/answers

Siemens Vendor TrainingMaxum Process Gas Chromatograph

ISA – AD Analysis Symposium 2015

© Siemens AG 2014. All Rights Reserved.Page 2

Introduction

1. Safety

2. Participants

3. Subjects

4. Schedule 10 - 10:15 am Break12:00 - 12:30 pm Lunch

15 - 16 pm Wrap-up

© Siemens AG 2014. All Rights Reserved.Page 3

Introduction _ Participants

• Jerry Wells Process Gas Chromatography Training

• Michael Hoffman Strategic Support – Analyzer System Expert

• Dr.Jerry Combs Strategic Support - Environmental Regs & Chemical Industry

• Debbie Boatman Marketing Process Analytics

• Ulrich Gokeler Strategic Support

© Siemens AG 2014. All Rights Reserved.Page 4

Introduction _ Subjects

• Introduction

• Maxum Update

• CIM & Software Upgrades

• Q & A

• MAXUM Software Capabilities

• Analyzer Management

© Siemens AG 2014. All Rights Reserved.

Power Generation Services

Siemens AGD

ivis

ions

(Glo

bal P

&L)

Managing Board

MarketAmericas Global

HealthcareMiddle

East, CIS1)

Asia,

AustraliaEurope,Africa

Financial Services

Power and Gas

Wind Power and

Renewables

MobilityEnergy Manage-

ment

Building Techno-logies

Digital Factory

Process Industries

and Drives

Healthcare

Separatelymanaged

Corporate CoreCorporate Services

PG

MOPS

WP

EM BT DF PD HC SFS

Go-

to-m

arke

t

© Siemens AG 2014. All Rights Reserved.

Process Industries & Drives With clear focus on industrial customers

Process Industries & Drives

PD

PA Process AutomationPD PA

LD Large Drives

PD LD

OM Oil, Gas & Marine

PD UM

MD Mechanical Drives

PD MD

PD MT

Customer Services PD

DF CS

Metals Technologies

© Siemens AG 2014. All Rights Reserved.

Industrial Communic.

Com. Processors

Ind. EthernetSwitches

Telecontrol

IndustrialWLAN

RFID Systems

Process Instrumentation

Pressure

Level

Flow

Weighing

Positioner

Panel Instruments Temperature

Process Automation Automation, Communication, Powering, Process Instrumentation & Analytics

Power Supply

SITOP Expansion modules

Power Supply SITOP

SITOP DC UPS

SIMATIC TOP connect

Totally Integrated Automation (TIA)

SiMatic

PCS 7 Solutions From Motor Control to

Batch Processing

Automation Process Analytics

ContinuousGas Analyzer

Process Gas Chromatography

System Integration

Customer Support

© Siemens AG 2014. All Rights Reserved.

• Field service & repair• Training & spare parts

• Parts usage analysis• Largest dedicated fleet of

service technicians in US• Support

• Phone• Upon demand• Support Contracts• Permanent• Remote• Expert Support for

system optimization

• Turnkey analytical solution provider (FEED, Project Management, Engineering, Production, Start up & Commissioning)

• Shelters, cabinets and sample conditioning systems

• Data communication

Analytics System SupportSystem IntegrationContinuous Gas Analyzers

• Simple operating commands

• Corrosion resistant and heated versions for tough applications

• Measure only one component in a process stream

• Servicing a wide variety of different customers in a multitude of industries

• World’s Leader in PGC• Full complement of

application hardware and software

• Parallel chromatography• Integrated Ethernet and full

communication services• Airless, Airbath and

Modular oven configurations available

Gas Chromatographs

FY14

Analytical Products & Solutions

© Siemens AG 2014. All Rights Reserved.

Analytical Products & Solutions _ Houston 1992-2015

© Siemens AG 2014. All Rights Reserved.

Analytical Products & Solutions _ Houston 2015+

• Increased floor space by 145%

• To 65,000 sf

© Siemens AG 2014. All Rights Reserved.

Analytical Products & Solutions _ Houston 2015+

• Indoor AC Production 28,500 sf (+240%)

• Outdoor Production 17,000 sf

• Warehouse 12,000sf(+185%)

© Siemens AG 2014. All Rights Reserved.

Analytical Products & Solutions _ Houston 2015+

© Siemens AG 2014. All Rights Reserved.

Analytical Products & Solutions _ Houston 2015+

© Siemens AG 2014. All Rights Reserved.

ProductsProducts

Front EndEngineeringFront EndEngineering

SystemsSystems

CompleteSolutionsCompleteSolutions

TrainingTraining

Service, Parts, Support

Service, Parts, Support

Installation &ComissioningInstallation &Comissioning

SheltersShelters

Not just products, bututilizing engineering to

provide comprehensivemeasurement solutions,

addressing project cost and risk as well as life-cycle cost,

long term performance and simplicity.

Objective – Product Life Cycle

© Siemens AG 2014. All Rights Reserved. siemens.com/answers

Maxum GC Product UpdateISA – AD Galveston

© Siemens AG 2014. All Rights Reserved.

Design Philosophy Of The Maxum GC:Built for the Future!

• The Maxum GC platform has been evolving over the past 15 years•Lots of changes “under the hood”

•Hardware•Software

• Allows us to selectively upgrade and enhance features of the Maxum GC platform•Add new analytical and electronics features•Add new usability/cost-of-ownership features•Upgrade hardware/software performance

© Siemens AG 2014. All Rights Reserved.

Design Philosophy Of The Maxum GC:Built for the Future!

• Key value to the user is that the Maxum GC can continue to evolve to incorporate new features• Protects the user’s investment in their analytical

system• Backwards compatibility

• Challenges• Software upgrades• Spare part inventory updates

© Siemens AG 2014. All Rights Reserved.

Significant Software Enhancements (Rev 5.2)

Update to a wide range of Maxum Platform products• GC embedded software• OPC Server software• Gas Chromatograph Portal software

GC embedded software changes• Improved handling of Remote I/O communication• Changes to support new GC Portal functions

OPC Server version 3.0• Significantly enhanced with new functions and features

Gas Chromatograph Portal Software 5.2• Data logger functionality• Trend displays and Reports• Data Smoothing functions• Simulated Distillation editor• More robust software upgrade tool

© Siemens AG 2014. All Rights Reserved.Page 19

Maxum Gas Chromatograph Portal (GCP) Release 5.2 Datalogger

Data Logger set up and operation is now enhanced.

Features are implemented in an all new Data Logger set up window in GCP.

The GCs can be added to the Data Logger from the Gas Chromatograph Network Viewer (GCN) of Gas Chromatograph Portal.

© Siemens AG 2014. All Rights Reserved.Page 20

Maxum Gas Chromatograph Portal (GCP) Release 5.2 Datalogger

Trend Graphs: Use the graphical zoom to select the time period and saved value range to be displayed.

The date range of trends can be defined in days and several result graphs can be displayed on one screen.

© Siemens AG 2014. All Rights Reserved.Page 21

Maxum Gas Chromatograph Portal (GCP) Release 5.2 Reporting

Generate Standard Reports – Select the Report, define the report options and report data Objects and generate a report to a file or a printer.

© Siemens AG 2014. All Rights Reserved.Page 22

Maxum Gas Chromatograph Portal (GCP) Release 5.2 Chromatogram Preprocessing – Smoothing

Chromatogram PreprocessingSoftware noise reduction “data smoothing” which has been provided in previous Maxum system software is now integrated with GCP. This powerful feature permits significant reduction in electrical and system “white noise” that may be present on very low-signal-level measurements.

Chromatogram preprocessing or smoothing should only be used when noise levels are high and the smoothing software does not distort the readings.

© Siemens AG 2014. All Rights Reserved.

S e c o n d s

0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 1 2 0 1 3 0 1 4 0 1 5 0 1 6 0

0 . 0 0 1 0

0 . 0 0 1 5

0 . 0 0 2 0

0 . 0 0 2 5

0 . 0 0 3 0

0 . 0 0 3 5

0 . 0 0 4 0

0 . 0 0 1 0

0 . 0 0 1 5

0 . 0 0 2 0

0 . 0 0 2 5

0 . 0 0 3 0

0 . 0 0 3 5

0 . 0 0 4 0

Sul

fur

2.58

ppm

727

1

L _ F P DS tr e a m 1 ( 1 1 / 1 1 / 0 2 1 2 :1 4 : 1 0 P M )

N a m eE S T D c o n c e n t ra t i o nU n i t sA re a

Chromatogram Preprocessing – SmoothingTotal Sulfur: 2.6 ppm

S e c o n d s

0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 1 2 0 1 3 0 1 4 0 1 5 0 1 6 0

0 . 0 0 1 0

0 . 0 0 1 5

0 . 0 0 2 0

0 . 0 0 2 5

0 . 0 0 3 0

0 . 0 0 3 5

0 . 0 0 4 0

0 . 0 0 1 0

0 . 0 0 1 5

0 . 0 0 2 0

0 . 0 0 2 5

0 . 0 0 3 0

0 . 0 0 3 5

0 . 0 0 4 0

Sul

fur

2.58

ppm

727

1

L _ F P DS tr e a m 1 ( 1 1 / 1 1 / 0 2 1 2 :1 4 : 1 0 P M )

N a m eE S T D c o n c e n t ra t i o nU n i t sA re a

© Siemens AG 2014. All Rights Reserved.Page 24

Maxum Gas Chromatograph Portal (GCP) Release 5.2 Simulated Distillation

The Maxum Simulated Distillation Editor (optional tool) which has been provided in previous Maxum system software is now integrated with GCP. This feature permits maintenance and flexible configuration of boiling point and simulated distillation applications.

© Siemens AG 2014. All Rights Reserved.

Analytical Enhancements to the Modular Oven

Added needle valve option• Expands column switching options• Up to two needle valves (large module)

© Siemens AG 2014. All Rights Reserved.

Other Enhancements to the Modular Oven

ATEX certificate updated • Acetylene added to the certificate

IECEx certificate updated• Singapore & Karlsruhe facility to be added

Redesigned I/O cage (Summer 2015)• Easier access• Still optional to maintain low cost option

New APU option – px purge (Sumer 2015)• For facilities that need automatic power cut

to Maxum on loss of purge• Not a requirement for IECEx, ATEX or CSA

© Siemens AG 2014. All Rights Reserved.

Maxum Airbath/Airless Electronics Update

A significant set of changes was activated in manufacturing on January, 2015 to address the following challenges

• Component obsolescence mitigation• Full RoHS compliance• Hardware simplification and clean-up• Resolution of any known hardware issues

Unchanged philosophyAll released boards are the new spare part where a previous board revision existed.

© Siemens AG 2014. All Rights Reserved.

Simplification: Removing Duplicate Controller

Touchscreen Interface Board (TIB)

Network Access Units that have a color touchscreen will have a TIB.

TIB solution will be rolled out for all Maxum Airbath/Airless.

Maxum Modular Oven, and color display upgrade kits will still use CIM.

TIB requires Syscon 2 with SIB3 board

Controller Interface Module (CIM)

NAU: CIM board is too big for color touchscreenMaxum Airbath/Airless: complex 2 CPU solution

Transfer all computing & display functions to SYSCON, shrink CIM board to solely a touchscreen controller function.

© Siemens AG 2014. All Rights Reserved.

Further Simplification: Electronics and I2C Wiring

Current Maxum I2C Wiring Wiring Distribution Board (WDB) routes I2C cabling through center of electronics compartment

Cable congestion

A need to redesign PECM CTRL (obsolescence mitigation, RoHS compliance) offered opportunity to clean up.

© Siemens AG 2014. All Rights Reserved.

Eliminating Wiring Distribution Board

Maxum I2C Wiring –Redesigned

Wiring Distribution Board (WDB) eliminated, added 3 I2C ports to new PECM CTRL board.

Eliminate one I2C and one power cable

Re-route DPM and EPC wiring behind and below in mezzanine.

I2C pull-up dip switch on SYSCON2 replaced with automatic pull-up sense on new SYSCON 2.1. Eliminates occasional I2C misconfiguration.

© Siemens AG 2014. All Rights Reserved.

New Power Entry Control Module (PECM)

New I2Cconnectors

© Siemens AG 2014. All Rights Reserved.

Updating Network Access Unit (NAU)Expected Release Late Spring 2015

Updated to use color touch screen display• 8.4” display (Maxum has 10.4” display)• Same menu structure as Maxum GC

Updated to Maxum II color scheme