ISA56 Demo Model

ControlDraw DemonstrationA Model based on ISA 5.6Print and Review Report

Note - the model is under development but this indicates how to meet the requirements of the ISA 5.6 Standard

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Model: ISA506Demo.CND Page: 1 of 54

Table of Contents

Section PageCover 1Table of Contents 2Project Information 4Diagrams 5 1 - Overview 5 2 - Guide and Key to symbols 6 3 - R10X 7 4 - CR101 8 5 - EM01 9 6 - RP 10 6. . . Variant 1 - Type 1 10 6. . . Variant 2 - Type 2 11 6. . . Variant 3 - Type 3 12 7 - up Recipe 1 13 8 - ph R10x Initial 14 9 - ph R10x Fill 15 9. . . Variant 1 - A 15 9. . . Variant 2 - B 16 9. . . Variant 3 - C 17 10 - ph R10x Heat 18 11 - ph R10x Cure 19 12 - ph R10x Dump 20 13 - UC102 21 14 - UC003 22 15 - UC104 23 16 - C104 24 17 - RP_C 25 18 - Continuous Unit Procedure 26 19 - ph Run Evap 27 20 - ph Fill Evap 28 21 - UC111 29 22 - UC110 30 23 - UC102 (Column) 31 24 - UC104 (Column) 32 25 - On Off Valve 33 25. . . Variant 2 - Closed LS 33 25. . . Variant 3 - 2 Limit Switches 34 26 - Fixed Speed Motor 35 27 - Variable Speed motor 36 28 - Standard PID Loop 37 29 - Control Valve 38 30 - Analog Input from Transmitter 39 31 - Flow Transmitter 40 32 - Alarm Switch Input 41 33 - Complete Graphic 42 34 - R10x Interlock matrix 43 35 - Database 44 37 - Sequence Matrix equivalences 45 39 - I/O Interface Data - IO Class 46Data Reports: 47 Control System IO 47 Interlock Control Module 49 Measurement Analog 50 Measurement Switch 51 Equipment Parameter 52 Recipe Formula Value 53

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Project Information

Item Value

Project Name: ISA-5.06.01-2007 Demo

Client: ControlDraw CustomersReviewer View Name: ISA56 Demo Model in e:\E\_CDReference\Samples3\Comments3.mdbLast edited with ControlDraw Version: 1141Printed with Reviewer Version: 481

View Contents

Information PageDiagram Descriptions37 Diagrams6 Data ReportsDeleted Diagram List

Issue History

Date Issue Version Author Details

06/09/2008 Major Issue - 1A 94 Francis Lovering Publish for ControlDraw customers and Web Demonstration

03/09/2008 Minor Issue - 0B 56 Francis Lovering Third preliminary issue for web

31/08/2008 Minor Issue - 0A 35 Francis Lovering First preliminary issue

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Diagram 1 - OverviewDiagram Version: 96 Class: Process Cell

Example 2 Continuous

Example 1 Batch

NoteAn explanation of how ControlDraw models

relate to sections of the standard

Implied by Example 1

Input Materials

Output MaterialR101

PCSNodeController 1

R102

PCSNodeController 2

Based on

AMERICAN NATIONAL STANDARD ANSI/ISA-5.06.01-2007Functional Requirements Documentation for Control Software ApplicationsExamples 1 and 2

C104Example 2Continuous Distillation Column

PCSNodeController 3

Complete Graphic

Showing R101 and the shared EM on the same diagram

R10x Interlock matrix

IO Count by Controller (PCSNode)

IO Countdatabase

query

IO TypeAIAODIDOTotal

Count1412201561

CR101

PCSNodeController 1

Database

Interlock Matrix

Sequence Matrices

Human-MachineInterface

IO TypeAIAODIDOTotal

Controller 133

129

27

Controller 2224311

Controller 3974323

RP1 RP2 RP3

RP_CContinuous recipe

Guide and Key tosymbols

Examples from databaseAutomatically generated

{4}

{4}

3

3

16

33

34

4

35

36

37

35

6/1 6/2 6/3

17

2

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Diagram 2 - Guide and Key to symbolsDiagram Version: 96 Class: Document Reference

RecipeIcon representing a master recipe

Link page / VariantShows the diagram number on which the details are expanded

Cross referenceShows the diagrams that refer to the object.Automatically generated

Cross referenceShows the diagrams that link Recipe Parameters

Symbol DataAssociates data valves with a symbol

NoteThese show links to further information about symbols

Flow measurementF0##

PID Control CM

FC0##

FV0##Control Valve

XV0##On/Off valve

Control Module examples

Interlock CMUC0##

Unit Procedure

Operation

Phase

Recipe Procedure

Procedural

Cross referenceIndicates that a symbols is a clone (a image of the master) and show the location of the master object

Recipe Parameter

Equipment Parameters

Example of an equipment phase, steps and transition refer to objects in the model

Unit and Equipment Module items

Status flags

Level SwitshLSHH0##

6/1

29

31

28

25/2

14

7

8

32

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Diagram 3 - R10XDiagram Version: 91 Class: Unit

ph Fill Material C

Phases

ph Initial

Reactor

ph Fill Material ATT106

phHeat

TC106

ph Cure

TV006

ph Dump

AG102

ph Shutdown

P104Pump

DrainXV105

LT101

Steam

XV001

CR101 Protect Feed PumpHazard LevelSIL Level

Low1

UC102

Protect Reboiler & Column

UC104

EM01

NoteProduct goes down the drain!

epMinAgitateLevel

Equipment ParametersNon Recipe ParametersLike 'variables coded in program' in the example, but that is not a good idea

epEmptyLevel

epDrainTime

blnAllInAuto

blnNoAlarms

blnDevicesAllSet

ph Fill Material B

LSHH203

Status flags

epMinPumpLevel

{33}

{33}

{33}

{7}

{7}

{7}

{7}

{7}

{7}

{7}

{7}

{33}{33}

{33}

{33}

30 28

29

27

26 25/2

30

25/3

13

15

8

9/1

10

11

12

5

9/2

9/3

32

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Diagram 4 - CR101Diagram Version: 95 Class: Common Resource

EM01

Fill A

Fill B

Fill C

R101

Overview

R102

Overview

This is a common Resource

It contains the shared equipment module the supplies either reactor.This level in the Hierarachy is not stated as present in the S88.91 models, buthaving it improves the consistency of the model.

{3}

5

3

3

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Diagram 5 - EM01Diagram Version: 91 Class: Equipment Module

FT003

FC003

FV003

P003Pump

XV004A

XV004B

XV004C

Fill AXV001

Fill B

Fill C

XV002R201

Prevent pump runningwhen feed source not selected, misaligned, or charge complete

UC003

R201

Note - not all these have yet been incorporated in this model

{33}

{33}{33}

{33}

{33}

{33}

{33}

{33}

{33}

25/3

29

28

31 26

25/2

25/2

25/2

25/3 3 14

3

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Diagram 6 - RPDiagram Version: 90 Class: Recipe Procedure Variant 1 - Type 1

UP 1

Release Reactor

Acquire Reactor

rp1CureTemperatureEUMaxMinValue

DegC

50

rp1FillQtyEUMaxMinValue

litre775750750

rp1CureTimeEUMaxMinValue

Minutes200150150

up7

up7

up7

7

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UP 1

Release Reactor

Acquire Reactor


DegC705060


litre875850850


Minutes229190199

up7

up7

up7

7

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UP 1

Release Reactor

Acquire Reactor


DegC755560


litre975950950


Minutes1000990990

up7

up7

up7

7

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Diagram 7 - up Recipe 1Diagram Version: 90 Class: Unit Procedure

ph Initial

R10X

ph Fill Material A

R10X

phHeat

R10X

ph Cure

R10X

ph Dump

R10X

ph Shutdown

R10X

fpCureTemperature

rpFillQty

rpCureTime

Release em01

Aquire em01

Recipe Parameters

ph Fill Material B

R10X

ph Fill Material C

R10X

opPreparation

op Reaction

op Transfer

rp6-,ph10,ph11

rp6-,ph9

rp6-,ph11

8

9/1

10

11

12

9/2

9/3

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Diagram 8 - ph R10x InitialDiagram Version: 95 Class: Phase

Note

This phase checks that the unit is in auto (ie all it's modules are in Auto) andprompts the operator to set them if they are not.

It continues to prompt until all the devices are in auto, so the operator MUSTput all devices in auto in order to complete the operation.

S 02 SetStatus

AG102 = StopP104 = StopXV001 = CloseXV105 = CloseTC106.RSP = 0R10X.TC106 = Out = 0

T 01 Start

T 03stEMOKAG102 = Stop

P104 = StopXV001 = CloseXV105 = Close

T 04R10X.blnAllInAuto = False

S 04 Prompt "Please set modules are to Auto"

T 05

Step 01Check N (Actions)

Transition 02 DescriptionR10X.blnAllInAuto = TrueblnNoAlarms = True

A

A

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Diagram 9 - ph R10x FillDiagram Version: 95 Class: Phase Variant 1 - A

S 02 StepFill without agitationreset flow total on enter, AG102 = StopP104 = StopXV001 = OpenXV105 = CloseTC106 = Remote

T01

T04EM01.FT003.Total >= rpFillQty

rpFillQtyA

S 04Curing stateAG102 = RunP104 = StopXV001 = CloseXV105 = CloseTC106 = Remote

T 05R10X.blnDevicesAllSet = True

S 03Fill with agitationAG102 = RunP104 = StopXV001 = CloseXV105 = CloseTC106 = Remote

T 03R10X.LT101 >= R10X.epMinAgitateLevel

S 01 SetInput valve

Select Case Type Case "A"XV004A = OpenCase "A"XV004B = OpenCase "C"XV004C = Open

End Select

T 02

up7-

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Diagram 9 - ph R10x FillDiagram Version: 95 Class: Phase Variant 2 - B


T01


rpFillQtyB





S 01 SetInput valve


End Select

T 02

up7-

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Diagram 9 - ph R10x FillDiagram Version: 95 Class: Phase Variant 3 - C


T01


rpFillQtyC





S 01 SetInput valve


End Select

T 02

up7-

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Diagram 10 - ph R10x HeatDiagram Version: 90 Class: Phase

S 01 StepAG102 = RunP104 = StopXV001 = CloseXV105 = CloseTC106 = RemoteR10X.TC106.RSP = fpCureTemperature

T01

T02R10X.TT106 >= fpCureTemperature

fpCureTemperature

up7-

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Diagram 11 - ph R10x CureDiagram Version: 71 Class: Phase

S 01 StepCuring stateAG102 = RunP104 = StopXV001 = CloseXV105 = CloseTC106 = Remote

T01

T02True

rpCureTime

fpCureTemperature

up7-

up7-

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Diagram 12 - ph R10x DumpDiagram Version: 66 Class: Phase

S 01 StepSet Dumping stateAG102 = StopP104 = RunXV001 = CloseXV105 = OpenTC106 = Remote

T01

T02R10X.LT101 = R10X.epDrainTime

Step Timer

S 03ShutdownAG102 = StopP104 = StopXV001 = CloseXV105 = CloseTC106 = Manual

T 04

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Diagram 13 - UC102Diagram Version: 93 Class: Interlock Control Module

If the liquid level is too low interlocks UC-102 and UC-104 will shut off the mixer and pump.

HSManual overide

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{HS-004 CMD = CLOSED *}{HS-004 CMD = CLOSED *}OR {HS-004 INPUT = MISALIGNED *} OR{FQ-003 > RECIPE SP(FQSH-003 ON)}

P003.Interlock Condition = (UC003.HS = CLOSED) Or - 4 INPUT = MISALIGNED OrFQ - > RECIPE SPFQSH - 3 ON

HS

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Note

Interlock UC-104 closes the reboiler steam valve (TV-104) if the column level drops below the 5% value or if the condenser cooling water flow slows (FAL-106).

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Diagram 16 - C104Diagram Version: 91 Class: Unit

FC101

TC104

PC106

LC104

FT101

FV101

P102

T101

H103

C104

LV004

P111

TV104

TT104

FC107

FT107

FV107

LT107

UC104

UC110

EQ

T107LC107

P110Reflux Pump

H106

H108

Chilled Water return

Chilled Watersupply

LV107

TagnameH103H106H108P102P109P111T101T107

DescriptionFeed EconomizerCondenserVent CondenserFeed PumpVacuum pumpBottoms PumpFeed tankReflux Drum

TC107

TV107

TT107

LT104

Cooling Waterreturn

Steam Condensate

Cooling Water supply

High PressureSteam

UC102

LT101

PV11=06

P109

FSL106

TT106

UC111

PT106

Phases

ph Initial

ph Fill Evap

ph Run Evap

ph Shutdown Evap

Continuous Unit Procedure

28

28

28

28

31

29

26

29

26

29

30

28 31

29

30

24

22

26

28

29

30

29

28

30

23

30

29 32

30 30

21

8

20

19

18

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Diagram 17 - RP_CDiagram Version: 85 Class: Recipe Procedure

UP 1

Release Reactor

Acquire Reactor

18

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Diagram 18 - Continuous Unit ProcedureDiagram Version: 52 Class: Unit Procedure

ph Initial

C104

ph Fill Evap

C104

ph Run Evap

C104

ph Shutdown Evap

C104 Stop Running

8

20

19

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Diagram 19 - ph Run EvapDiagram Version: 52 Class: Phase

S 01 Control Continous Control is handled by Control Modules

T01 Start

T02Continuous Unit Procedure.Stop Running IS True

This phase just runs until the unit has to shut down

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Diagram 20 - ph Fill EvapDiagram Version: 55 Class: Phase

S 01 Step Start by fillingC104.P102 = Run

T01C104.LT101 >= Min Start Leve

T02C104.LT104 >= Prime Level

S 02 C104.P111 = RunC104.LC104 = Auto

T 03All running

This is just an example and only the first few steps.. Even those may not be sensible!

S 05

T 06

S 04

T 05

S 03

T 04

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Interlock UC-111 turns off the bottoms pump (P-111) if the column level drops below the 5%value.

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Interlock UC-110 turns off the reflux pump (P-110) when the reflux drum level (LIC-107)reaches 10%.

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Diagram 23 - UC102 (Column)Diagram Version: 93 Class: Interlock Control Module

HSManual overide

P102.Interlock Condition = (LT101.Val < = epMinPumpLevel ) Or UC102.HS

Note

Interlock UC-102 turns off the column feed pump (P-102) when the feed tank (T-101) leveldrops below 2500 liters. (Turning off this pump will eventually activate UC-104 and UC-111,shutting down the column steam supply and bottoms pump.)

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Diagram 24 - UC104 (Column)Diagram Version: 91 Class: Interlock Control Module

Interlock UC-104 closes the reboiler steam valve (TV-104) if the column level drops below the 5% value or if the condenser cooling water flow slows (FAL-106)

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Diagram 25 - On Off ValveDiagram Version: 95 Class: Valve Variant 2 - Closed LS

PCSNodeInst: TextDefault: !Inherit

CM TagInst: Text

TMRCInst: SingleDefault: 2

TestedTest Sheet Table

Test object FieldObj: Text

TMROInst: SingleDefault: 5

TypeInst: Text

A/MAuto/Manual0 = manual, 1 = AutoSet by Unit Manual

AutoCmdAuto Command From control logic

MANManual Command0 = close, 1 = OpenOperator set

Valve Driver

Standard Auto/Manual.

Travel is timed in each direction, depending on Limits switches. Timeoutcauses Fail to Open or Fail to Close Alarm.Individual times for each direction must be provided.

FTCFail to Close Alarm

TMR Maximum Close Travel Time

DOXSDIZSC

I/BInterlock Condition

OVR Override Closed - If set to 1 the Open limit switch is ignored

Valve status 0 = Closed1 = Open2 = Moving3 = Failed

XS

ZSCClosed Limit Switch

Stroke Count

List of Variants

DIZSC DIZSO FTC FTO OVRC OVRO TMRC TMRO ZSC ZSO

1-Open LS {Excluded} {Excluded} {Excluded} OVR {Excluded} TMR {Excluded}

2-Closed LS {Excluded} {Excluded} OVR {Excluded} TMR {Excluded} {Excluded}

3-2 Limit Switches

4-No limit switches {Excluded} {Excluded} {Excluded} {Excluded} {Excluded} {Excluded} {Excluded} {Excluded} {Excluded} {Excluded}

FailOpenInst: Boolean

strBatchNoSet by parent EMAssociated with cm recorded events so as to make batch log include cm events.

SignedTest Sheet Table

Graphic representation

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Diagram 25 - On Off ValveDiagram Version: 95 Class: Valve Variant 3 - 2 Limit Switches


CM TagInst: Text

TMRCInst: SingleDefault: 2


Test object FieldObj: Text

TMROInst: SingleDefault: 5

TypeInst: Text

A/MAuto/Manual0 = manual, 1 = AutoSet by Unit Manual

AutoCmdAuto Command From control logic

MANManual Command0 = close, 1 = OpenOperator set

Valve Driver


Travel is timed in each direction, depending on Limits switches. Timeoutcauses Fail to Open or Fail to Close Alarm.Individual times for each direction must be provided.

FTOFail to Open Alarm

FTCFail to Close Alarm

TMRCMaximum Close Travel Time

DOXSDIZSC

DIZSO

I/BInterlock Condition

OVROOverride Open = If set to 1 the Open limit switch is ignored

OVRCOverride Closed - If set to 1 the Open limit switch is ignored

Valve status 0 = Closed1 = Open2 = Moving3 = Failed

XS

ZSOOpen limit switch

ZSCClosed Limit Switch

TMROMaximum Open Travel Time

Stroke Count

List of Variants

DIZSC DIZSO FTC FTO OVRC OVRO TMRC TMRO ZSC ZSO

1-Open LS {Excluded} {Excluded} {Excluded} OVR {Excluded} TMR {Excluded}

2-Closed LS {Excluded} {Excluded} OVR {Excluded} TMR {Excluded} {Excluded}

3-2 Limit Switches

4-No limit switches {Excluded} {Excluded} {Excluded} {Excluded} {Excluded} {Excluded} {Excluded} {Excluded} {Excluded} {Excluded}

FailOpenInst: Boolean

strBatchNoSet by parent EMAssociated with cm recorded events so as to make batch log include cm events.



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Diagram 26 - Fixed Speed MotorDiagram Version: 95 Class: Motor


CM TagInst: TextDefault: !Sc_CM Tag


RPMInst: Text


DO

De-energise output on failFTR alarm causes the output to de-energise and Manual command to Stop. Must then reset before motor can run again

MStartMCC Contactor

MRunMCC Motor Running

contact

Resetfor after motor trip

AutoRunRun when in Auto

ManualManual Command0 = Stop 1 = RunOperator set Motor Driver


Start-up is timed. Timeout causes Alarm. Then loss ofrunning signal causes immediate Alarm.

Running when not commanded to cause alarm

Fail(Note: Alarm can be disabled)

DIRun

InterlockConditionInterlock effects will be specifically

documented for each Motor

OVROverride - If set to 1 the running feedback is ignored

TMRMaximum Start-Up Time

Run timeHold

From Unit Hold

HoldActionDetermines whether to run, stop,

be controlled or stay put if in Hold.Default to Stop Motor status Log

can be Enabled / Disabled

Auto /ManualAuto/Manual

0 = manual, 1 = Auto

Ind

LoggedInst: Boolean

Power UnitsInst: TextDefault: Kw

PowerInst: Single

VSDInst: Boolean


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Diagram 27 - Variable Speed motorDiagram Version: 96 Class: Motor



PCSNodeInst: Text

Default: !Inherit

RPMInst: Text

PowerInst: Single

VSDInst: Boolean

LoggedInst: Boolean

VFC SpeedControllerIn panel

Power UnitsInst: Text

Default: Kw

AO

DO

De-energise output on failFTR alarm causes the output to de-energise and Manual command to Stop. Must then reset before motor can run again

MStartMCC Contactor

MRunMCC Motor Running

contact

Resetfor after motor trip

AutoRunRun when in Auto

ManualManual Command0 = Stop 1 = RunOperator set Motor Driver


Start-up is timed. Timeout causes Alarm. Then loss of running signal causes immediate Alarm.

Running when not commanded to cause alarm

Fail(Note: Alarm can be disabled)

DIClosed

InterlockCondition

Interlock effects will be specifically documented for each Motor

OVROverride

If set to 1 the runningfeedback is ignored

TMRMaximum Start-Up Time

Run timeHold

From Unit Hold

Motor status Logcan be Enabled / Disabled

Auto /ManualAuto/Manual

0 = manual, 1 = Auto

Ind Run / Stop


S88 ClassControl ModuleNameVariable Speed motor

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Diagram 28 - Standard PID LoopDiagram Version: 95 Class: PID Control Loop




Samples/SecInst: Single


ReverseInst: Boolean

DerivativeInst: Single

GainInst: Single

IntegralInst: Single

RSPRemote Set Point

The Recipe setting or the PrimaryPID Output if this is a cascade

secondary

PID Algorithm

Out = K* 1/Td etc

DifferenceLocal Set Point

Loc/Rem

Local / Remote

Auto/Manual

Auto/Man

ManualOutput

Bumpless Transfer

The PID algorithm must include BumplessTransfer between Auto and Manual

Optionally the SP will adopt the value of thePV at the time of switching to Auto

I Indicate

OutTo Analog output or cascade secondary

PV

Auto

Manual

Out OR

Remote

sngOveride

Overide

blnOveride

Faceplate

S88 ClassControl Module

NameStandard PID Loop

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Diagram 29 - Control ValveDiagram Version: 90 Class: Effector Analog

SignalObj: TextDefault: 4-20mA



Fail OpenInst: Boolean



TypeObj: Text

Note

All Control Valves, regardless of whether they fail open or closed, are treated as 0% = Closed and 100%

I Indicate

Auto /Manual

Manual Value0 to 100%

AO ToEffector

Auto Value

Note

All Control Valves, regardless of whether they fail open or closed, are treated as 0% = Closed and 100%

Hi / Lo Clamp

Min

Max

note

Status always logged at specified time intervalsOperator can also force to log now


NameControl Valve

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Diagram 30 - Analog Input from TransmitterDiagram Version: 90 Class: Measurement Analog


InterventionFrom operator

TrendNoInst: Integer

Scan rate SecsInst: SingleDefault: 1

TrendGroupInst: TextDefault: !Inherit


ITypeInst: TextDefault: !Left PTag 2

SigTypeObj: TextDefault: mA


SigMinObj: SingleDefault: 20

SigMaxObj: SingleDefault: 4

Test okTest Sheet Table

Real Time ValuesFrom Transmitter

EngUnitsInst: TextDefault: !Sc_EngUnits

AII Indicate

AH

AHH

AL

ALL

AIScale and CheckScale and Range

Val The normalised real units value of the measurement.

FailSoft signal

Auto/Man

ManualValue

Override

IndicatorDisplayPopup faceplate for

each indicator

txFail

AlarmLLSPInst: Single

AlarmHHSPInst: Single

AlarmHSPInst: Single

AlarmLSPInst: Single

ScaleMinInst: SingleDefault: 0

ScaleMaxInst: SingleDefault: 100

NoteAlarms have Enabled and

Disabled states


NameAnalog Input from Transmitter

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Diagram 31 - Flow TransmitterDiagram Version: 90 Class: Measurement Analog



Scan rate SecsInst: SingleDefault: 1



ITypeInst: TextDefault: !Left PTag 2

SigTypeObj: TextDefault: mA


SigMinObj: SingleDefault: 20

SigMaxObj: SingleDefault: 4

Test okTest Sheet Table

Real Time ValuesFrom Transmitter

EngUnitsInst: TextDefault: !Sc_EngUnits

AI I Indicate

AH

AHH

AL

ALL

AIScale and CheckScale and Range

Val The normalised real units value of the measurement from the AI.

FailSoft signal

Auto/Man

ManualValue

InterventionFrom operator

Override

Indicator DisplayPopup faceplate for each indicator

Note

Can enable and disable alarms all together

Alarms Enabled

Alarms Disabled

txFail

AlarmLLSPInst: Single

AlarmHHSPInst: Single

AlarmHSPInst: Single

AlarmLSPInst: Single

ScaleMinInst: SingleDefault: 0

ScaleMaxInst: SingleDefault: 100

Total


NameFlow Transmitter

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Diagram 32 - Alarm Switch InputDiagram Version: 91 Class: Measurement Switch





TypeObj: Text


Switch SenseInst: Boolean


TimeOutInst: SingleDefault: 2

Alarm

DI

Alarm enable

blnValTo Control Logic

Alarm StateOpen = True or

Close = True

Timer

Timer

Enabled

Disabled


NameAlarm Switch Input

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Diagram 33 - Complete GraphicDiagram Version: 90 Class: None

FT003

EM01

FC003

EM01

FV003EM01

P003Pump

EM01

XV004AEM01

XV004BEM01

XV004CEM01

Fill A

XV001EM01

Fill B

Fill C

R101 Reactor

XV002EM01

R201

TT106

R10X

TC106

R10X

TV006R10X

AG102R10X

P104Pump

R10X

DrainXV105R10X

LT101

R10X Steam

ExplanationThis shows the orginal P&ID with CM objects overlaid.In fact this was the starting point for the model, but the CMs were subsequently moved to their containing modules.It may be that the use will want to have a graphic like this.

31

28

29

26

25/2

25/2

25/2

25/3

25/3

30 28

29

27

26

25/2

30

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Diagram 34 - R10x Interlock matrixDiagram Version: 91 Class: Logic Function

page3

516

Page TagUC102UC104UC102UC104UC003UC102UC104UC110UC111

CM tagUC-102UC-104UC-102UC-104UC-003UC-102UC-104UC-110UC-111

Hazard LevelLow Low

SIL Level1 1

Under development

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Diagram 35 - DatabaseDiagram Version: 42 Class: None

ControlDraw modelISA-5.06 Definitions

Basic Point Data

CM Tag: the control module name usually corresponding to the instrument tag number shown on theP&ID, instrument index, etc.Service: the piece of equipment or module with which the instrument or loop is most closely associated.Location: the Unit or Equipment Module that includes the Control Module.P&ID: the Piping and Instrumentation Drawing showing the instrument or loop.Comments: provides additional information, if needed, for the instrument; may identify special or atypicalfeature requirements (not used in the examples that follow).

I/O Interface DataPoint Type: indicates the functionality of the item . i.e., discrete vs. analog vs. digital, control vs. alarm, and input vs. output; optionally may refer to a separately specified class of control modules, equipment modules or units.Device Type: provides additional description of the item such as valve, motor starter, software / function block and may note signal conditioning such as characterization (chr) or square root extraction to be performed within the field device.Signal Type: shows type of signal for the I/O loop.Signal Conditioning: shows any adjustments that must be made to the input signal for the desired control action--i.e., pressure or temperature linearization, square-root extraction.I/O Tags: shows all P&ID tags associated with a particular control module.I/O Address: hardware or software address information; cabinet location and software identification fortroubleshooting, etc.

Human/Machine Interface Data

Scale: the zero and full-scale values or enumerated state descriptors for each signal.Eng Units: unit descriptor to accompany the value display.Descriptor: the full description of the instrument or loop for use on alarm and event lists, point details andother displays having sufficient space.Keywords: the abbreviated description of the instrument or loop for use on group displays and othershaving limited space.Data Logging & Archival: This is initially just a gyes/noh flag indicating if this control module should havedata logging and/or archiving capability. Later, this can be expanded to show the frequency of thesefunctions.

Operating DataAlarm Type: identifies the type of each required alarm, such as bad value, high, and hihi for an analogdata point or command disagree and un-commanded change for a digital loop.Alarm Setpoint: the reading values that will activate the alarms, usually just one for each value, but mayspecify that it will be written or activated by a recipe or sequence logic.Alarm Priority: the level of urgency to relay to the operator: different alarms within a loop can havedifferent priorities.Output Direction: defines the relationship between the controller output and the final control element(direct or reverse).Controller Type: manual, automatic and supervisory.Controller Algorithm: proportional, integral, derivative and combinations desired for the controlfunctioning.Controller Action: direct or reverse action of the controller output in response to the controlled variable--i.e., increasing or decreasing as the process value increases above the setpoint.

Basic Point Data - CM Classes

This data is stored in the database tables for Control Modules. Note that there is a subdivision into separate classes for different types of control module, such as Measurement Analog (Transmitters), Effector Analog (Control valves etc)This includes scales and ranges etc and possibly Signal Conditioning:

I/O Interface Data - IO Class

I/O Address: hardware or software address information; cabinet location and software identification fortroubleshooting, etc can be stored in the database table for the Control System Classes such as IO, Controller Nodes etc.

HMI - CD Diagrams

ControlDraw models can intrinsically define the Process Graphics. (not covered in the standard) and the requirements for the human interface to modules are in the relevant diagrams for the control module

Operating Data

Much of this data is in fact defined in the Control Modules, for example Alarm Types Priority, Output Direction Controller Types etc

Setpoint have explicit classes such as operator set points, or recipe set points, and equipment parameters

39

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Diagram 37 - Sequence Matrix equivalencesDiagram Version: 85 Class: None

Hold sequence matrix

Recipe Sequence Matrix

This data is provided by theRecipe and Phase Diagrams

THE Isa standard has 3 types of Sequence Matrix..The ControlDraw model contains all the aspects covered by these but in a different, more object oriented way.This diagram indicates how.

Automatically generate byintrinsic version control

These are object onthe unit and em

diagrams

Recipe, equipment and operatro parameters are objects on the Recipe and Phase diagrams

Example 1 SequenceMatrices

38

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Diagram 39 - I/O Interface Data - IO ClassDiagram Version: 57 Class: None

RealTagR101.XV105.DIZSCCR101.XV002.DIZSCCR101.XV004C.DIZSCCR101.XV004B.DIZSCCR101.XV004A.DIZSCCR101.XV001.DIZSCCR101.XV002.DIZSOCR101.XV001.DIZSOCR101.XV002.DOXSCR101.XV004C.DOXSCR101.XV004B.DOXSCR101.XV004A.DOXSR101.XV105.DOXSCR101.XV001.DOXSR101.P104.DIRunCR101.P003.DIRunR101.P104.DOCR101.P003.DOR101.AG102.AOR101.AG102.DIClosedR101.AG102.DOCR101.FV003.AOR101.TV006.AOR101.LT101.AIR101.TT106.AICR101.FT003.AIR101.LSHH203.DIR102.XV105.DIZSCR102.XV105.DOXSR102.P104.DIRunR102.P104.DOR102.AG102.AOR102.AG102.DIClosedR102.AG102.DOR102.TV006.AOR102.TT106.AIR102.LT101.AIR102.LSHH203.DIC104.P110.DIRunC104.P102.DIRunC104.P111.DIRunC104.P102.DOC104.P111.DOC104.P110.DOC104.FV101.AOC104.LV004.AOC104.FV107.AOC104.TV104.AOC104.TV107.AOC104.PV11=06.AOC104.LV107.AOC104.TT104.AIC104.LT107.AIC104.LT104.AIC104.TT107.AIC104.LT101.AIC104.PT106.AIC104.TT106.AIC104.FT101.AIC104.FT107.AIC104.FSL106.DI

DataVersion94949494949494949494949494949494949494949494949494949494949494949494949494949494949494949494949494949494949494949494949494

IO TypeDIDIDIDIDIDIDIDIDODODODODODODIDIDODOAODIDOAOAOAIAIAIDIDIDODIDOAODIDOAOAIAIDIDIDIDIDODODOAOAOAOAOAOAOAOAIAIAIAIAIAIAIAIAIDI

PCSNodeController 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 1Controller 2Controller 2Controller 2Controller 2Controller 2Controller 2Controller 2Controller 2Controller 2Controller 2Controller 2Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3Controller 3

Card11111111 11 31 35122 1 1 31 411 11 4434 1 22

Channel0605040302000807 1309 0114 0200030001 01 12 0015 030201 1110 02010300 00 0302

NoteThis is a query for the IO List. On large projects it is not practical to put this on a diagram. instead it can be printed as a Reviewer Report

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Data Report: Control System IORealTag External Tag PCSNode IO Type Card ChannelR101.TT106.AI TT-106.AI Controller 1 AI 2 00R101.TV006.AO TV-006.AO Controller 1 AO 5 00R101.AG102.AO AG-102.AO Controller 1 AO 3 01R101.AG102.DO AG-102.DO Controller 1 DOR101.AG102.DIClosed AG-102.DIClosed Controller 1 DI 1 14R101.P104.DO P-104.DO Controller 1 DOR101.P104.DIRun P-104.DIRun Controller 1 DI 1 13R101.XV105.DOXS XV-105.DOXS Controller 1 DOR101.XV105.DIZSC XV-105.DIZSC Controller 1 DI 1 06R101.LT101.AI LT-101.AI Controller 1 AI 1 03R101.LSHH203.DI Controller 1 DIR102.TT106.AI TT-106.AI Controller 2 AI 1 02R102.TV006.AO TV-006.AO Controller 2 AO 4 03R102.AG102.AO AG-102.AO Controller 2 AO 3 00R102.AG102.DO AG-102.DO Controller 2 DOR102.AG102.DIClosed AG-102.DIClosed Controller 2 DI 1 15R102.P104.DO P-104.DO Controller 2 DOR102.P104.DIRun P-104.DIRun Controller 2 DI 1 12R102.XV105.DOXS XV-105.DOXS Controller 2 DOR102.XV105.DIZSC XV-105.DIZSC Controller 2 DI 1 01R102.LT101.AI LT-101.AI Controller 2 AI 1 01R102.LSHH203.DI Controller 2 DIC104.FT101.AI FT-101.AI Controller 3 AI 2 03C104.FV101.AO FV-101.AO Controller 3 AO 4 02C104.P102.DO P-102.DO Controller 3 DOC104.P102.DIRun P-102.DIRun Controller 3 DI 1 11C104.LV004.AO LV-004.AO Controller 3 AO 4 01C104.P111.DO P-111.DO Controller 3 DOC104.P111.DIRun P-111.DIRun Controller 3 DI 1 10C104.TV104.AO TV-104.AO Controller 3 AO 4 00C104.TT104.AI TT-104.AI Controller 3 AI 1 00C104.FT107.AI FT-107.AI Controller 3 AI 2 02C104.FV107.AO FV-107.AO Controller 3 AO 3 03C104.LT107.AI LT-107.AI Controller 3 AIC104.P110.DO P-110.DO Controller 3 DOC104.P110.DIRun P-110.DIRun Controller 3 DIC104.LV107.AO LV-107.AO Controller 3 AOC104.LT104.AI LT-104.AI Controller 3 AIC104.TV107.AO TV-107.AO Controller 3 AOC104.TT107.AI TT-107.AI Controller 3 AIC104.LT101.AI LT-101.AI Controller 3 AIC104.PV11=06.AO PV-11=06.AO Controller 3 AOC104.FSL106.DI FSL-106.DI Controller 3 DIC104.PT106.AI PT-106.AI Controller 3 AIC104.TT106.AI TT-106.AI Controller 3 AICR101.XV001.DOXS XV-001.DOXS Controller 1 DOCR101.XV001.DIZSC XV-001.DIZSC Controller 1 DI 1 00CR101.XV001.DIZSO XV-001.DIZSO Controller 1 DI 1 07CR101.FV003.AO FV-003.AO Controller 1 AO 3 02CR101.FT003.AI FT-003.AI Controller 1 AI 2 01

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RealTag External Tag PCSNode IO Type Card ChannelCR101.P003.DO P-003.DO Controller 1 DOCR101.P003.DIRun P-003.DIRun Controller 1 DI 1 09CR101.XV004A.DOXS XV-004A.DOXS Controller 1 DOCR101.XV004A.DIZSC XV-004A.DIZSC Controller 1 DI 1 02CR101.XV004B.DOXS XV-004B.DOXS Controller 1 DOCR101.XV004B.DIZSC XV-004B.DIZSC Controller 1 DI 1 03CR101.XV004C.DOXS XV-004C.DOXS Controller 1 DOCR101.XV004C.DIZSC XV-004C.DIZSC Controller 1 DI 1 04CR101.XV002.DOXS XV-002.DOXS Controller 1 DOCR101.XV002.DIZSC XV-002.DIZSC Controller 1 DI 1 05CR101.XV002.DIZSO XV-002.DIZSO Controller 1 DI 1 08

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Data Report: Interlock Control ModuleObjectTag Page Tag RealTag DataVersion External Tag Hazard Level SIL Level AlarmedUC UC102 R101.UC102 12 Low 1UC UC104 R101.UC104 12UC UC102 R102.UC102 12 Low 1UC UC104 R102.UC104 12UC UC104 C104.UC104 42UC UC110 C104.UC110 42UC UC102 C104.UC102 51UC UC111 C104.UC111 51UC UC003 CR101.UC003 27

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Data Report: Measurement Analog

RealTagScanrate

SecsIType ScaleMin ScaleMax EngUnits AlarmLLSP AlarmLSP AlarmHHSP AlarmHSP PCSNode TrendGroup TrendNo

R101.TT106 1 TT 0 100 0 0 99 95 Controller 1R101.LT101 1 LT 0 100 0 0 99 95 Controller 1R102.TT106 1 TT 0 100 0 0 99 95 Controller 2R102.LT101 1 LT 0 100 0 0 99 95 Controller 2C104.FT101 1 FT 0 100 0 0 99 95 Controller 3C104.TT104 1 TT 0 100 0 0 99 95 Controller 3C104.FT107 1 FT 0 100 0 0 99 95 Controller 3C104.LT107 1 LT 0 100 0 0 99 95 Controller 3C104.LT104 1 LT 0 100 0 0 99 95 Controller 3C104.TT107 1 TT 0 100 0 0 99 95 Controller 3C104.LT101 1 LT 0 100 0 0 99 95 Controller 3C104.PT106 1 PT 0 100 0 0 99 95 Controller 3C104.TT106 1 TT 0 100 0 0 99 95 Controller 3CR101.FT003 1 FT 0 100 0 0 99 95 Controller 1 CR101

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Data Report: Measurement SwitchRealTag CM Tag TimeOut Switch Sense PCSNode TrendGroup TrendNoR101.LSHH203 LSHH-203 2 Controller 1R102.LSHH203 LSHH-203 2 Controller 2C104.FSL106 FSL-106 2 Controller 3

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Data Report: Equipment ParameterRealTag DataVersion PCSNode Min Value Max AllowChangeR101.epMinPumpLevel 94 Controller 1 0R101.epMinAgitateLevel 94 Controller 1 0R101.epEmptyLevel 94 Controller 1 0R101.epDrainTime 94 Controller 1 0R102.epMinPumpLevel 94 Controller 2 0R102.epMinAgitateLevel 94 Controller 2 0R102.epEmptyLevel 94 Controller 2 0R102.epDrainTime 94 Controller 2 0

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Data Report: Recipe Formula ValueRealTag External Tag EU Min Value Max AllowChange ScaleableR101.ph Fill Material A.rpFillQtyAR101.phHeat.fpCureTemperatureR101.ph Cure.rpCureTimeR101.ph Cure.fpCureTemperatureR101.ph Fill Material B.rpFillQtyBR101.ph Fill Material C.rpFillQtyCR102.ph Fill Material A.rpFillQtyAR102.phHeat.fpCureTemperatureR102.ph Cure.rpCureTimeR102.ph Cure.fpCureTemperatureR102.ph Fill Material B.rpFillQtyBR102.ph Fill Material C.rpFillQtyCRP1.UP 1.ph Fill Material A.rpFillQtyA 750 775RP1.UP 1.phHeat.fpCureTemperatureRP1.UP 1.ph Cure.rpCureTime 150 200RP1.UP 1.ph RP1.UP 1.fpCureTemperature DegCRP1.UP 1.rpFillQty litre 750 775RP1.UP 1.rpCureTime Minutes 150 200RP1.UP 1.ph Fill Material B.rpFillQtyB 750 775RP1.UP 1.ph Fill Material C.rpFillQtyC 750 775RP1.rp1CureTemperature DegC 50RP1.rp1FillQty litre 750 750 775RP1.rp1CureTime Minutes 150 150 200RP2.UP 1.ph Fill Material A.rpFillQtyA 850 875RP2.UP 1.phHeat.fpCureTemperature 50 70RP2.UP 1.ph Cure.rpCureTime 190 229RP2.UP 1.ph 50 70RP2.UP 1.fpCureTemperature DegC 50 70RP2.UP 1.rpFillQty litre 850 875RP2.UP 1.rpCureTime Minutes 190 229RP2.UP 1.ph Fill Material B.rpFillQtyB 850 875RP2.UP 1.ph Fill Material C.rpFillQtyC 850 875RP2.rp2CureTemperature DegC 50 60 70RP2.rp2FillQty litre 850 850 875RP2.rp2CureTime Minutes 190 199 229RP3.UP 1.ph Fill Material A.rpFillQtyA 950 975RP3.UP 1.phHeat.fpCureTemperature 55 75RP3.UP 1.ph Cure.rpCureTime 990 1000RP3.UP 1.ph 55 75RP3.UP 1.fpCureTemperature DegC 55 75RP3.UP 1.rpFillQty litre 950 975RP3.UP 1.rpCureTime Minutes 990 1000RP3.UP 1.ph Fill Material B.rpFillQtyB 950 975RP3.UP 1.ph Fill Material C.rpFillQtyC 950 975RP3.rp3CureTemperature DegC 55 60 75RP3.rp3FillQty litre 950 950 975RP3.rp3CureTime Minutes 990 990 1000

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CoverTable of ContentsProject InformationDiagrams1 - Overview2 - Guide and Key to symbols3 - R10X4 - CR1015 - EM016 - RP6. . . Variant 1 - Type 16. . . Variant 2 - Type 26. . . Variant 3 - Type 37 - up Recipe 18 - ph R10x Initial9 - ph R10x Fill9. . . Variant 1 - A9. . . Variant 2 - B9. . . Variant 3 - C10 - ph R10x Heat11 - ph R10x Cure12 - ph R10x Dump13 - UC10214 - UC00315 - UC10416 - C10417 - RP_C18 - Continuous Unit Procedure19 - ph Run Evap20 - ph Fill Evap21 - UC11122 - UC11023 - UC102 (Column)24 - UC104 (Column)25 - On Off Valve25. . . Variant 2 - Closed LS25. . . Variant 3 - 2 Limit Switches26 - Fixed Speed Motor27 - Variable Speed motor28 - Standard PID Loop29 - Control Valve30 - Analog Input from Transmitter31 - Flow Transmitter32 - Alarm Switch Input33 - Complete Graphic34 - R10x Interlock matrix35 - Database37 - Sequence Matrix equivalences39 - I/O Interface Data - IO Class

Data Reports: Control System IOInterlock Control ModuleMeasurement AnalogMeasurement SwitchEquipment ParameterRecipe Formula Value

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ISA56 Demo Model

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