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Item 207F 2-Piece Flanged Ball Valve - Alfacom · 2019. 7. 8. · * Steel Casting: MSS SP-55 * Face...

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ANSI150/ PN 16/ ANSI300/ PN 40 SIZE: 1/2"-12" Manufacturer of Valves Manufacturer of Valves No.9, Chen Kong 2 St., Minhsiung Industrial Park, Chia-Yi, Taiwan, R.O.C. Tel : 886-5-310-3918 / Fax : 886-5-221-7018 http://www.zipson.com.tw E-mail: [email protected] 2006 ZIPSON ALL RIGHTS RESERVED Item 207F 2-Piece Flanged Ball Valve OPTION (1/2" to 4") ZIPSON'S 207F, 2-piece flanged ball valve is designed for most industrial application. 207F designed with ISO mounting pad, for mounting pneumatic/ electric actuator/ gear operator with bracket & adaptor. Another type 207S, is ISO direct mount type for option. 207F offer complete flange connection in ASME & DIN standard. ASME 150/ 300, PN16 (F1 & F4)/ PN40 are all available. Size range from 1/2" to 12" (DN15 to DN300). 1/2" to 4" are fire safe API607-4th Edition Certified. ZIPSON offer gear operator in ratio 30:1/ 50:1/ 80:1 for the larger size valves with casted bracket & adaptor. Fire safe design with graphite stem packing & gasket is for option. The fire safe lips were existed in our standard design. You may need the valve to be with PTFE/ PFA coating on the surface of valve body/ end/ ball/ stem to for anti-sticky function. This will also be convenient to clean the valve just flush by water. TFM1600/ TFM4215/ UPE (UHMWPE)/ PEEK are available for different application as required. As well as the special alloy on Hastelloy C/ Super Duple/ Alloy 20/ Monel and others. * FIRE SAFE: API607-5th Edition Certified * PTFE/ PFA coating (40-70 um) * Hastalloy C/ Super duplex/ Alloy 20/ Monel * Anti-static devices * V-ball for control valve in 15 , 30 , 60 , 90 , slot * Flange with Table D, Table E drilling 18 18 K J M G DRAWING FOR 1/2" TO 4" C H-N(N0. HOLES) H-N(N0. HOLES) f A D L F t E g 10 10 7 6 8 11 11 12 12 14 14 5 4 3 2 1 17 17 16 16 15 15 9 13 13 SPECIFICATION (1/2" to 4") * Body & end caps quality investment casting * Available in stainless steel or carbon steel * with ISO 5211 mounting pad * Adjustable stem packing * Blow-out proof stem design * 100% air tested under water at 80-100 psi * Working pressure: Class150/Class300/PN16/PN40 * Temperature range -20 F to 450 F * Valve Design: ASME B16.34 * Steel Casting: MSS SP-55 * Face to face: ASME B16.10 * Flange connection: ASME B16.50 * Pressure test: API 598 (ISO 5208) * Sulfide stress cranking: NACE MR-01-75 * Valve Design: EN 12516-1 * Steel Casting: EN 12680-1/ MSS SP-55 * Face to face: DIN 3202 F4/ F1 * Flange connection: DIN2633 (PN16)/DIN2635 (PN40) * Pressure test: EN12266-1 (ISO 5208) Class150/ Class300 PN16/ PN40 E 20 20 19 19 From 2-1/2" with pipe handle, for long term & smooth usage.
Transcript
Page 1: Item 207F 2-Piece Flanged Ball Valve - Alfacom · 2019. 7. 8. · * Steel Casting: MSS SP-55 * Face to face: ASME B16.10 * Flange connection: ASME B16.50 * Pressure test: API 598

ANSI150/ PN 16/ ANSI300/ PN 40SIZE: 1/2"-12"

Manufacturer of Valves

Manufacturer of Valves

No.9, Chen Kong 2 St., Minhsiung Industrial Park, Chia-Yi, Taiwan, R.O.C.

Tel : 886-5-310-3918 / Fax : 886-5-221-7018

http://www.zipson.com.tw E-mail: [email protected] 2006 ZIPSON ALL RIGHTS RESERVED

Item 207F2-Piece Flanged Ball Valve

OPTION (1/2" to 4")

ZIPSON'S 207F, 2-piece flanged ball valve is designed for most industrial application. 207F designed with ISO mounting pad, for mounting pneumatic/ electric actuator/ gear operator with bracket & adaptor. Another type 207S, is ISO direct mount type for option.

207F offer complete f lange connection in ASME & DIN standard. ASME 150/ 300, PN16 (F1 & F4)/ PN40 are all available. Size range from 1/2" to 12" (DN15 to DN300). 1/2" to 4" are f ire safe API607-4th Edit ion Certif ied.

ZIPSON offer gear operator in ratio 30:1/ 50:1/ 80:1 for the larger size valves with casted bracket & adaptor.

Fire safe design with graphite stem packing & gasket is for option. The fire safe l ips were existed in our standard design. You may need the valve to be with PTFE/ PFA coating on the surface of valve body/ end/ ball/ stem to for anti-sticky function. This wil l also be convenient to clean the valve just f lush by water.

TFM1600/ TFM4215/ UPE (UHMWPE)/ PEEK are available for different application as required. As well as the special al loy on Hastelloy C/ Super Duple/ Alloy 20/ Monel and others.

* FIRE SAFE: API607-5th Edition Certified* PTFE/ PFA coating (40-70 um)* Hastalloy C/ Super duplex/ Alloy 20/ Monel* Anti-static devices* V-ball for control valve in 15 , 30 , 60 , 90 , slot* Flange with Table D, Table E dri l l ing

1818

KK

ø Jø J

MM

GG

DRAWING FOR 1/2" TO 4"øø

CC

H-N(N0. HOLES)H-N(N0. HOLES)ff

AA DD

LL

FF

tt

EE

gg

1010

77

66

88

1111

1212

1414

55 44 33 22 11

1717

16161515

99

1313

SPECIFICATION (1/2" to 4")* Body & end caps quality investment casting* Available in stainless steel or carbon steel* with ISO 5211 mounting pad* Adjustable stem packing* Blow-out proof stem design* 100% air tested under water at 80-100 psi* Working pressure: Class150/Class300/PN16/PN40* Temperature range -20 F to 450 F

* Valve Design: ASME B16.34* Steel Casting: MSS SP-55* Face to face: ASME B16.10* Flange connection: ASME B16.50* Pressure test: API 598 (ISO 5208)* Sulf ide stress cranking: NACE MR-01-75

* Valve Design: EN 12516-1* Steel Casting: EN 12680-1/ MSS SP-55* Face to face: DIN 3202 F4/ F1* Flange connection: DIN2633 (PN16)/DIN2635 (PN40)* Pressure test: EN12266-1 (ISO 5208)

Class150/ Class300

PN16/ PN40

EE

2020

1919From 2-1/2" with pipe handle, for long term & smooth usage.

Page 2: Item 207F 2-Piece Flanged Ball Valve - Alfacom · 2019. 7. 8. · * Steel Casting: MSS SP-55 * Face to face: ASME B16.10 * Flange connection: ASME B16.50 * Pressure test: API 598

Manufacturer of Valves

No.9, Chen Kong 2 St., Minhsiung Industrial Park, Chia-Yi, Taiwan, R.O.C.

Tel : 886-5-310-3918 / Fax : 886-5-221-7018

http://www.zipson.com.tw E-mail: [email protected] 2006 ZIPSON ALL RIGHTS RESERVED

Item 301FManufacturer of Valves

207F, 2-Piece Flanged Ball Valve P.2

DIMENSIONS (mm)/ ASME150 (1/2" to 4")

DIMENSIONS (mm)/ ASME300 (1/2" to 4")

DIMENSIONS (mm)/ PN16 (1/2" to 4")

DIMENSIONS (mm)/ PN40 (1/2" to 4")

4

4

4

4

4

4

4

11.2

14.3

11.2

15.9

11.2

17.8

12.7

35

73

43

92

51

105

64

N t g

13.9

24.9

14.2

23.9

21.6

22.9

21.3

B

4

8

19.1

24.0

127

157

21.9

29.7

10

18

10

18

14

20

14

89

127

98

152

108

178

117

D

60.5

98.5

70

120.5

79.5

139.5

89

16

16

16

19

19

16

16

CLASS 150 FLANGE DIMENSIONS

HC

20

24

190

229

152.5

190.5

19

19

J

10.7

18.0

10.9

19.6

16.8

16.3

16.5

O

16.3

24.4

1.6

1.6

1.6

1.6

1.6

1.6

1.6

f

1.6

1.6

1/2"

1-1/2"

3/4"

2"

1"

2-1/2"

1-1/4"

15

38

20

50

25

65

32

3"

4"

80

100

SIZE A

145

250

145

195

310

195

250

76

114

80

123

88

142

92

310

310152

182

EF

108

165

117

178

127

190

140

6.5

9.7

6.5

9.7

9.7

12

9.7

203

229

12

15

L K

70

42

70

50

102

50

M5

M8

M5

M8

M6

M10

M6

42

102

102

M10

M10

M G

N t g BD

CLASS 300 FLANGE DIMENSIONS

HCJ

O fSIZE A EF L K M G

139.7

152.4

190.5

165.1

215.9

6.5

6.5

9.7

9.7

9.7

42

70

50

70

M5

M5

M8

M6

M8

10

10

18

14

18

95

117

156

124

165

42 35

43

73

51

92

66.5

89

114.5

127

82.5

241.3

282.7

12

12

102

102

M10

M10

20

20

190

210

105

127

149

168

16

19

22

19

20

22

22

4

4

4

4

8

8

8

1/2"

3/4"

1-1/2"

1"

2"

145

145

195

250

250

15

20

38

25

50

2-1/2"

3" 310

31065

80

14.5

16

17.5

21

22.5

25.5

29

1.6

1.6

1.6

1.6

1.6

1.6

1.6

304.8 15 102 M10 24 254 157200 22 84" 310100 32 1.6

13.9

24.9

14.2

23.9

21.6

22.9

21.9

29.7

10.7

18.0

10.9

19.6

16.8

16.3

16.3

24.4

N t g BD

PN16 FLANGE DIMENSIONS

HCJ

O fSIZE A EF L(F4) K M GL(F1)

14

16

16

18

16

18

45

88

58

102

68

122

2

3

2

3

2

3

20

20

138

158

3

3

115

140

120

150

125

170

6.5

9.7

6.5

9.7

9.7

12

70

42

70

50

102

M5

M8

M5

M8

M6

M10

10

18

10

18

14

20

95

150

105

165

115

185

42 65

110

75

125

85

145

14

18

14

18

18

14

180

190

12

15

102

102

M10

M10

20

24

200

220

160

180

18

18

4

4

4

4

4

8

8

4 13.9

24.9

14.2

23.9

21.6

22.9

21.9

29.7

10.7

18.0

10.9

19.6

16.8

16.3

16.3

24.4

16 78 2130 9.7 50 M6 14 140 100 18 4 21.6 16.8

130

200

150

230

160

290

310

350

180

1/2"

1-1/2"

3/4"

2"

1"

2-1/2"

15

38

20

50

25

65

3"

4"

80

100

1-1/4" 32

N t g BD

PN40 FLANGE DIMENSIONS

HCJ

O fSIZE A EF L(F4) K M G

1/2"

1-1/2"

3/4"

2"

1"

2-1/2"

15

38

20

50

25

65

115

140

120

150

125

170

6.5

9.7

6.5

9.7

9.7

12

70

42

70

50

102

M5

M8

M5

M8

M6

M10

10

18

10

18

14

20

95

150

105

165

115

185

42 65

110

75

125

85

145

14

18

14

18

18

4

4

4

4

4

8

16

18

18

20

18

22

45

88

58

102

68

122

14

2

3

2

3

2

3

3"

4"

80

100

180

190

12

15

102

102

M10

M10

20

24

200

235

160

190

18

22

8

8

24

24

138

162

3

3

13.9

24.9

14.2

23.9

21.6

22.9

21.9

29.7

10.7

18.0

10.9

19.6

16.8

16.3

16.3

24.4

76

114

80

123

88

142

152

182

76

80

88

114

123

142

152

182

76

114

80

123

88

142

92

152

182

145

250

145

195

310

195

250

310

310

145

145

195

250

250

310

310

310

Page 3: Item 207F 2-Piece Flanged Ball Valve - Alfacom · 2019. 7. 8. · * Steel Casting: MSS SP-55 * Face to face: ASME B16.10 * Flange connection: ASME B16.50 * Pressure test: API 598

66

1818

77

1010

99

33

88

55

33

1616

1313

1414

1212

1717

1515

1111

2020

44

22

11

1919

2 1/2"-4"

2 1/2"-4"

1/2"-2

"

1/2"-2

"

Note: The greases ZIPSON use including lubricant & anti-seize grease are both SILICONE-FREE.

MATERIALS LIST/ ASME150 & 300

Manufacturer of Valves

No.9, Chen Kong 2 St., Minhsiung Industrial Park, Chia-Yi, Taiwan, R.O.C.

Tel : 886-5-310-3918 / Fax : 886-5-221-7018

http://www.zipson.com.tw E-mail: [email protected] 2006 ZIPSON ALL RIGHTS RESERVED

Item 301FManufacturer of Valves

207F, 2-Piece Flanged Ball Valve P.3

MATERIALS LIST/ PN 16 & 40

PTFE/RPTFE

SS 316/ SS 304

CF8M/ WCB

SS 304

PTFE

SS 304

RPTFE

SS 301

SS 304

BALL

STEM PACKING

BOLT

BODY

GLAND

BALL SEAT

STEM

DISK WASHER

GASKET

THRUST WASHER

STEM NUT

9

10

11

12

5

2

6

3

7

4

8

MATERIALSPART NAMEITEM

CF8M/ WCBFLANGED END1

SS 304NUT STOP13

SS 304STOPPER PLATE14

SS 304

SS 304

PLASTIC

SS 304

HANDLE

HANDLE NUT

SLEEVE

STOP PIN

15

16

17

18

CF8LEVER HEAD19

STEEL PIPEPIPE HANDLE20

SS 316/ SS 304

PTFE

PTFE/RPTFE

SS 316/ SS 304

1.4408/ 1.0619

SS 304

PTFE

SS 304

RPTFE

SS 301

SS 304

BALL

STEM PACKING

BOLT

BODY

GLAND

BALL SEAT

STEM

DISK WASHER

GASKET

THRUST WASHER

STEM NUT

9

10

11

12

5

2

6

3

7

4

8

MATERIALSPART NAMEITEM

1.4408/ 1.0619FLANGED END1

SS 304NUT STOP13

SS 304STOPPER PLATE14

SS 304

SS 304

PLASTIC

SS 304

HANDLE

HANDLE NUT

SLEEVE

STOP PIN

15

16

17

18

CF8LEVER HEAD19

STEEL PIPEPIPE HANDLE20

SS 316/ SS 304

PTFE

Note: The greases ZIPSON use including lubricant & anti-seize grease are both SILICONE-FREE.

909060

60

3030

1515

Straight Port Straight Port 15 V-Port15 V-Port 30 V-Port30 V-Port 60 V-Port60 V-Port 90 V-Port90 V-Port

V-BALL FOR MODULATING CONTROLLER

Page 4: Item 207F 2-Piece Flanged Ball Valve - Alfacom · 2019. 7. 8. · * Steel Casting: MSS SP-55 * Face to face: ASME B16.10 * Flange connection: ASME B16.50 * Pressure test: API 598

Manufacturer of Valves

No.9, Chen Kong 2 St., Minhsiung Industrial Park, Chia-Yi, Taiwan, R.O.C.

Tel : 886-5-310-3918 / Fax : 886-5-221-7018

http://www.zipson.com.tw E-mail: [email protected] 2006 ZIPSON ALL RIGHTS RESERVED

Manufacturer of Valves

207F, 2-Piece Flanged Ball Valve P.4

* Fire safe design* Gear operator/ pneumatic & electric actuator* PTFE/ PFA coating (40-70 um)* Hastalloy C/ Super duplex/ Alloy 20/ Monel

OPTION (5" to 12")

SPECIFICATION (5" to 12")* Body & end: SS 5" & 6" investment casting, 8"~12"

sand casting* Body & end: CS 5"~12" sand casting* with ISO 5211 mounting pad* Adjustable stem packing* Blow-out proof stem design* 100% air tested under water at 80-100 psi* Working pressure: Class150/PN16* Temperature range -20 F to 450 F* 5"~8" solid ball & hollow ball; 10" & 12" cored cavity

ball & hollow ball

* Valve Design: ASME B16.34* Steel Casting: MSS SP-55* Face to face: ASME B16.10* Flange connection: ASME B16.50* Pressure test: API 598 (ISO 5208)* Sulf ide stress cranking: NACE MR-01-75

* Valve Design: EN 12516-1* Steel Casting: EN 12680-1/ MSS SP-55* Face to face: DIN 3202 F5* Flange connection: DIN2633 (PN16)* Pressure test: EN12266-1 (ISO 5208)

Class150/ Class300

PN16

Hollow ball Solid ball Cored cavity ball

cavity

* 5"~8" solid ball & hollow* 10" & 12" cored cavity ball & hollow ball

BALL TYPE OPTION OF 207F

Hollow ball wil l save some cost i f the media (particles) wil l not leave in the ball.

DRAWING FOR 5" TO 12"

66

443311 221515

h-nh-n

AA gg CC DD

77

MM

ff

tt

BBEE

FF

HH

55

88

99 1010 1111 1212 1313 1414

33

33

KK

S S

LL 1616

80.680.6

43.143.1

140

140

GG

KK

S S

LL 1616

114

114

65.565.5

35.535.5

GG 207F, 5"~6"

207F, 8"~12"

Page 5: Item 207F 2-Piece Flanged Ball Valve - Alfacom · 2019. 7. 8. · * Steel Casting: MSS SP-55 * Face to face: ASME B16.10 * Flange connection: ASME B16.50 * Pressure test: API 598

Manufacturer of Valves

No.9, Chen Kong 2 St., Minhsiung Industrial Park, Chia-Yi, Taiwan, R.O.C.

Tel : 886-5-310-3918 / Fax : 886-5-221-7018

http://www.zipson.com.tw E-mail: [email protected] 2006 ZIPSON ALL RIGHTS RESERVED

Item 301FManufacturer of Valves

207F, 2-Piece Flanged Ball Valve P.5

216

241.5

298.5

C n h gK

CLASS 150 FLANGE DIMENSIONS

DSL

t fSIZE A EB F G H M

5"

6"

10"

8"

12"

DIMENSIONS (mm)/ ASME150 (5" to 12")

125

300

150

200

250

150

307

170

219

255

58

79

58

64

64

34

46

34

38

38

125

140

125

125

125

442

285

354

390

265 700

1500

850

1100

1200

356

610

394

457

533

M12

M16

M12

M12

M12

28

36

28

36

36

254

483

279

343

406

432

362

22

25

22

22

25

8

12

8

12

8

186

381

216

270

324

23.9

31.8

25.4

28.6

30.2

1.6

1.6

1.6

1.6

1.6

C n h gK

PN16 FLANGE DIMENSIONS

DSL

t fSIZE A EB F G H M

5"

6"

10"

8"

12"

58

79

58

64

64

18

26

22

22

26

188

378

212

268

320

22

28

22

24

26

3

4

3

3

3

34

46

34

38

38

125

140

125

125

125

442

285

354

390

700

1500

850

1100

1200

325

500

350

400

450

250

460

285

340

405

265 210

410

240

295

355

8

12

12

12

8

M12

M16

M12

M12

M12

28

36

28

36

36

125

300

150

200

250

150

307

170

219

255

DIMENSIONS (mm)/ PN16-F5 (5" to 12")

Note: ZIPSON offer SILICONE-FREE grease for option.

MATERIALS LIST/ ASME150/ ASME300/ PN 16

PTFE/RPTFE

SS 316/ SS 304

PTFE

RPTFE

SS 304

BALL

STEM PACKING

BODY

GLAND

BALL SEAT

STEM

GASKET

THRUST WASHER

STOPPER

9

10

11

12

5

2

6

3

7

4

8

MATERIALSPART NAMEITEM

CF8M/ WCB/ 1.4408/ 1.0619

FLANGED END

1

SS 304

13 FCD45

STOPPER PLATE

14 STEEL PIPE

SS 304

GLAND BOLT

15

16

LEVER HEAD

PIPE HANDLE

SS 316/ SS 304

ANTI-STATIC

BOLT

CF8M/ WCB/ 1.4408/ 1.0619

SS 316

PTFE

SS 304

SS 304

270

330.2

387.3

C n h gK

CLASS 300 FLANGE DIMENSIONS

DSL

t fSIZE A EB F G H M

6"

8"

10"

DIMENSIONS (mm)/ ASME300 (6" to 10")

150

200

250

174.5

219.5

255

53.5

64

64

31.5

38

38

125

125

125

343

379

288 850

1100

1200

403

502

568.5

M12

M12

M12

28

36

36

318

381

445

22

26

29

12

16

12

216

270

324

37

41.5

48

1.6

1.6

1.6

207F with Gear Operatorwith Bracket & Adaptor

207F with Actuatorwith Bracket & Adaptor

Page 6: Item 207F 2-Piece Flanged Ball Valve - Alfacom · 2019. 7. 8. · * Steel Casting: MSS SP-55 * Face to face: ASME B16.10 * Flange connection: ASME B16.50 * Pressure test: API 598

TEMPERATURE ( )

0 100 200 300 400 500

PR

ES

SU

RE

(P

.S.I

.)

-20

1000

1200

800

600

400

200

0

PRESSURE/ TEMPERATUREANSI150/ PN16

BREAK-TORQUE VALUE for ANSI300/ PN40 (Nm)1/2" 3/4" 1" 2"SIZE

GREASE

NON-GREASE

3" 4"1 1/2" 2-1/2"

8.2 9.8 12.8 26.9 33.7 71.3 84.6 156.5

11.5 13.7 19.2 43.7 60.7 142.6 177.6 328.7

BREAK-TORQUE VALUE for ASME150/ PN16 (Nm/ at 0 psi)1/2" 3/4" 1" 2"SIZE

GREASE

NON-GREASE

3" 4" 5" 10" 12"1 1/4" 1 1/2" 2-1/2" 6" 8"

5.5 7.2 8.8 13 20 24 54 62 124 230 650 1200250 550

7.2 9.4 13.2 18.2 30 36 95 132 245 - - - - -

Manufacturer of Valves

No.9, Chen Kong 2 St., Minhsiung Industrial Park, Chia-Yi, Taiwan, R.O.C.

Tel : 886-5-310-3918 / Fax : 886-5-221-7018

http://www.zipson.com.tw E-mail: [email protected] 2006 ZIPSON ALL RIGHTS RESERVED

Item 301FManufacturer of Valves

207F, 2-Piece Flanged Ball Valve P.6

33

11

1515

1313

1212

1111

1010

77

88

44

33

55

22

1616

1414

66

99

1717

Note : Strongly suggest increasing at least 30%~40% for safety factor for mounting actuator.

RPTFE (PTFE+15% Glass)PTFE TFM (TFM1600)

TEMPERATURE ( )

0 100 200 300 400 500

PR

ES

SU

RE

(P

.S.I

.)

-20

1000

1200

800

600

400

200

0

PRESSURE/ TEMPERATUREANSI300/ PN40

Suggestion!

1. As dismantle the ball valve, don't forget to replace new Repair Kits, especially the gasket to prevent from leaking.

2. PTFE is better than RPTFE (+15% Glass) as operate the valve by actuator, for Glass fiber will hurt the ball and cause the torque value increasing after over 500 times operation. Another good option is TFM or PTFE+25% Carbon.

3. Before welding the valves, make sure the ends were dismantled. And welding the dismantled ends. After all the ends be cool, assemble the ends & use new gasket to prevent from leaking.


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