J BLACK SAFETY - CLEANING BOOTH · The JetBlack Safety Cleaning Booth is a self-contained,...

www.almeco.euDRYING SOLUTIONS

JETBLACK SAFETY - CLEANING BOOTH

Including Indoor/Outdoor versionsInstallation, Operation and Maintenance instructions

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ALMECO nv Air and water technologiesRoyennestraat 51, B-7700 [email protected] - www.almeco.eu


Manual content

1. Important information 3

2. Cleaning booth overview 3

3. Main features and components 3

4. Outline drawings 5

5. Equipment arrival/inspection 6

6. Safety information 6

7. Installation procedures 7

8. General operation 8

9. System rating 9

10. JetBlack Safety Cleaning Station information 9

11. Wiring diagrams 11

12. LEV data 13

13. Warranty information 16

14. WEEE recycling & materials disposal 16

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1. IMPORTANT INFORMATIONPlease read the following installation, operation and maintenance instructions for the Cleaning Booth carefully. Always ensure that the power is isolated before commencing any maintenance on this product. ALWAYS WEAR THE CORRECT PPE WHEN INSTALLING, MAINTAINING AND OPERATING THE UNIT.

2. CLEANING BOOTH OVERVIEWThe JetBlack Safety Cleaning Booth is a self-contained, free-standing de-dusting system which is highly effective for removing, extracting and collecting dust and debris from employee’s dirty work clothes. The Cleaning Booth incorporates a blower-powered JetBlack Safety Cleaning Station. This unit delivers a high volume of filtered air at low pressure, sufficient to remove powders and dust effectively and safely, even when directed at exposed skin. In operation, the integrated Cleaning Station is used by Booth occupants to dislodge all dust and fibres. These are then drawn down and away through a grille floor by a vacuum effect created by an external blower or extractor. All removed materials are either collected in the extractor or can be directly connected into a client’s existing extraction system.

DO NOT USE THIS PRODUCT WITHOUT EXTRACTION CONNECTED! ENSURE THAT ALL BROKEN SKIN IS COVERED, DO NOT DIRECT THE AIR AT BROKEN SKIN! DO NOT USE IN ATEX ZONES OR NEAR EXPLOSIVE SUBSTANCES!

The JetBlack Safety Cleaning Booth was created to be mobile or remain at a fixed location for the life of the unit. In addition, the Cleaning Booth is all electric and uses no compressed air – contaminated workers can continuously enter and exit the unit without having to wait for a compressor tank to re-fill.

3. MAIN FEATURES & COMPONENTS• Self-contained system housed in an all-weather painted steel enclosure.• System footprint is 1200mm wide x 1472mm deep without extractor, 1810mm wide x 1554mm deep with extractor.• Booth weight without extractor is 219Kg, and with extractor is 333Kg.• The design of the booth’s base allows for fork lift truck access for easy handling.• Possible electric supplies are; 208V, 220V & 230V, 1 phase, 50Hz or 60Hz. Check the rating plate below the isolator on the back of the booth.

Indoor Version Features

All-weather paintedsteel enclosure

Entry/Exit door withviewing windows(Makralon)

Extractor Unit(if supplied)


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Rain cover for extractor unit

Outdoor Version Features

Rain cover for mainbooth enclosure

Internal Features (for both Internal and External models)

LED Light

On/Off Switch

PIR Sensor

Cleaning StationNozzle Assembly

Hose

Foot Grille


PPE Label

Emergency stop

LEV Gauge

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4. OUTLINE DRAWINGS

Indoor version

Outdoor version


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5. EQUIPMENT ARRIVAL/INSPECTIONIf there are any shortages, discrepancies or damage to your product upon delivery, please immediately contact Almeco.

6. SAFETY INFORMATION• Installation, commissioning and electrical installation should only be performed by trained service personnel and in

accordance with the latest IEE regulations.• This booth is supplied with an earth fixing at the back of the base section. • PLEASE USE THIS EARTH POINT IN ALL INSTANCES.• Designers, manufacturers or operators are responsible for proper and safe installation as well as for safe operation. NEVER

USE THIS PRODUCT WITHOUT EXTRACTION CONNECTED.• Safety features e.g. inlet guards, are not to be dismantled, circumvented or made inoperative.

Before using the JetBlack Safety Cleaning BoothElectrical Safety• The Booth supply cable should be checked for nicks and cuts. The cable should be regularly checked to ensure that it is in

good condition.• Ensure that the correct supply voltage is available. Check the rating plate below the isolator, on the back of the Booth,

before connection.• It is recommended that the unit be hard wired to an electrical supply that is surge protected and in compliance with local

codes. • Check the base Earth point (located at the rear) is in place and undamaged.• Check that any plugs are suitable, undamaged and connected.• The only serviceable part within the JetBlack Safety Cleaning Station is the filter element. • The only serviceable parts within the extractor are the filter collection bag, and the main canister filter.

General Safety• Don’t use a pressure washer or steam washer to clean the Booth, extractor or Cleaning Station.• Always switch off the main Booth electrical supply before cleaning and always isolate before servicing.• EAR, EYE & RESPIRATION PROTECTION SHOULD BE USED AT ALL TIMES WHILST OPERATING THE BOOTH.• Always direct air from the Cleaning Station away from your eyes, ears and face.• The Cleaning Station has a thermal shut-off device for safety purposes. Prolonged use may cause the unit to shut-off. In this

case, switch the unit off and wait for a few minutes before re-use.• Don’t remove any guarding or the flexible hose at any time.• Don’t allow objects to pass through the guard whilst the fan is rotating.


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7. INSTALLATION PROCEDURESCleaning Booth InstallationOn supply this Booth will consist of either:1. Booth, extractor & a length of flexible ducting. 2. Booth only. In this instance it is the customer responsibility to connect & supply adequate extraction. A minimum of 5m/s of airflow is recommended under a blocked filter condition.


The Personnel Cleaning Booth is supplied with the JetBlack fitted and pre-wired.• Unpack the consignment and position the main Booth assembly in place.• Remove 4x Black Transport brackets from the base. Fit the 4x M16 feet and level.• Fix anchor brackets & feet (via knock-outs under chrome top cap) to floor as required.• Wire Live, Neutral & Earth as shown in the diagram below. Wire according to the rating plate (located at the back of the

Booth) to a fused supply.• EARTH THE BASE SECTION USING THE EARTH POINT PROVIDED AT THE REAR OF THE BOOTH.• Plug the Extractor leads into the Booth sockets and check operation. PLEASE BE AWARE THAT ANY EXTERNAL EXTRACTION SYSTEM SHOULD BE RUNNING BEFORE THE CLEANING STATION IS OPERATED.• The interior light and extractor (if supplied) is operated by a PIR & is factory set.

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8. GENERAL OPERATIONEAR, EYE & RESPIRATION PPE IS REQUIRED BEFORE USING THIS BOOTH. MAKE SURE ALL BROKEN SKIN IS PROTECTED FROM DUST AND AIRFLOW!Only use this Booth when the pressure gauge reads in the green area. If the Booth is working outside of the green zone, then there may be a damaged item on the assembly. In this case stop using the Booth immediately, isolate the supply & check all ducting & collection parts thoroughly.The Booth will automatically switch off if the gauge pressure reads above 0.7kPa. In this case the main canister filter on the extractor must be replaced before the Booth is operational again. Contact your local JetBlack Safety representative, quoting the part reference (found in the extractor manual) for a replacement.Always isolate the electrical supply & wear correct PPE when maintaining the Booth or extractor.Switch on the power supply to the Booth control panel. Turn on the main isolator at the rear of the Booth. Prior to using the Cleaning Booth for removing dust from worker’s clothing, the user must make sure they are wearing the correct Personal Protective Equipment (PPE) which normally includes:• Dust mask or respirator• Ear protection• Eye protection - preferably goggles

Step-by-step Operation:• Open the door, step into the Booth and close the door fully. The interior light and the extractor will turn on automatically.

The Cleaning Station can now be used.• Press the touch pad to operate the Cleaning Booth. This is pre-set for a 30 second operation. If a longer clean down time is

required re-press the touch pad to re-start. If something should go wrong, during the course of a cleaning cycle, or you simply want to stop the cleaning process, you have the option of stopping the Cleaning Station by pressing the touch button at any time.

• During the cleaning cycle, the user should ensure all of their body is exposed to the airflow from the Cleaning Station. In most cases 20-30 seconds is a sufficient cleaning cycle.

• Do not worry about getting to close to the airflow of the Cleaning Station – it is perfectly safe and will not cause any harm. In fact, the closer the airflow to clothing and skin, the better the cleaning process.

• When you are sufficiently clean, turn off the Cleaning Booth and exit the Booth. The extractor will continue to run for a time, and a filter agitator process will begin. This is standard operation and it ensures that any debris from the filter is removed.

Please noteThe Cleaning Station fitted has a thermal shut-off device for safety purposes. Prolonged use may cause the unit to shut off. In this case, switch the unit off and wait for a few minutes before re-using.Spares filters for the Cleaning Station and the extractor can be purchased through Almeco. Replacement filters information is as follows:• JetBlack inlet filter – B3.003.054• Extractor HEPA Filter – B3.004.285

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10. JETBLACK SAFETY CLEANING STATION INFORMATIONJetBlack Nozzle AttachmentIf the JetBlack nozzle/gun attachment needs to be detached and/or replaced:• Rotate the black quick release fitting 90° until it clicks.• Push upper ring towards the hose (away from gun) and

pull and twist the gun. At this point, the gun will detach.

• Rotate the black quick release fitting 90° back to its original position.

• Push replacement gun into connector.

Cleaning Station regulationsThe Cleaning Station has been designed in accordance with the following directives:• Conforms to OSHA Standard 29 CFR 1910.242 (b)• EN 55014-1EMC Directive (Emissions)• EN 55014-2 EMC Directive (Immunity)• EN 60335-2-69 Low Voltage (Electrical Safety Testing)• EN 6100-3-2 EMC - Limits for harmonic current emissions• EN 61000-3-3 Limits of voltage changes, fluctuations and flicker in public low-voltage supply system

Cleaning Station Maintenance and ServiceThe following points must be observed when performing any maintenance or service operations to the Cleaning Station.• The power supply must be disconnected and secured against restoration. The rear mounted isolator located on the rear

of the booth is lockable.• Observe personal safety regulations.• Never use high pressure cleaners in maintenance operations.• Filters – We recommend that the filter is inspected at least once a month, and replaced after a maximum of 3 months.

Almeco’s part number for this filter is B3.003.054.

To check the filter:• Remove the M5 screw / filter guard as shown on the diagram below and pull the filter out of its locating hole.• Using the Cleaning Station, blow air through the filter (both sides) to clean the filter.• Re-insert filter, filter guard and screw.


9. SYSTEM RATING

Power: 3.0kWSupply: See Booth rating plateWeight: 160kgDimensions: 1.1x1.74x2.3m

Please ensure that the supply voltage is correct on the Cleaning Booth and the Cleaning Station product label.

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Cleaning Station Spares ListIf you require any spare parts for your Cleaning Station unit, please refer to the following Almeco Part Numbers:

Part number Part description

B3.003.049 Moulded Cleaning Station full nozzle assembly (includes dip-moulded nozzle)

B3.003.053 Dip-moulded nozzle fitting

B3.002.787 Flexible hose assembly for wall-mounted unit – 1.5m in length

B3.003.054 Replacement paper filter elements - cleaning station

B3.003.050 Touch activated touch switch for wall-mounted JetBlack 230V

B3.004.263 230V replacement motor

B3.004.285 Extractor filter element

Malfunction-cause-remedy

Malfunction Possible cause Remedy

Low Airflow Dirty or contaminated blower filter This item MUST be changed regularly (minimum of 3 months) subject to environment which it is operating in

Damaged hose Replace damaged hose

Air leaks in system Check/replace damaged hose and clips

Irregular/Excessive Noise Blockage in air ducting Check all ducting and air delivery devices for blockages/damage and replace as necessary

Leak in air delivery ducting Check/replace damaged hose and clips

Reduced extraction efficiency Blocked filter or ducting on the extrac-tor or blocked air inlet to booth

Ensure the 4x inlet holes on the enclosure top panel are clear. Replace extractor filter: B3.003.051. Check 150mm duct for blockages

Collection bags full Check and empty if necessary

Motor failure Contact Almeco immediately

No power available Please check the supply and switch position

Issue with agitate motor a/v mount/shaker weight

Check a/v mounts for damage & replace, check weight for tightness

Extractor starts, but fails to reach full speed, with the panel light activated

Extractor filter needs to be changed Replace extractor filter


Cleaning StationNozzle Assembly Filter mounting clip

Operating On/Offtouch switch

Flexible hosewith connector

Replaceable plug filter

Standard Cleaning Station Components

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11. WIRING DIAGRAMS

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12. LEV DATA

It is advised that anyone responsible for this equipment is aware of the risks associated with occupational dust exposure. Make sure that this Booth is risk assessed and complies with COSHH regulations (Control Of Substances Hazardous to Health), or alternatively the equivalent local regulations. This Booth product is LEV Compliant, so this may help your organisation satisfy regulations.

For more information on reducing airborne dust or contamination consult your equivalent HSE website. For the UK this is; www.hse.gov.uk/coshh For the US it is; www.osha.gov

When this Booth unit arrives with you it will have been fully tested at the factory along with a standard extractor & a length of ducting.

All individual items are LEV compliant, but correct assembly & installation must take place (by a LEV service provider) to make a fully compliant system. It is recommended that a full commissioning report is obtained prior to system use.

LEV Test ProcedureOnce the Booth has been installed it should be tested for LEV compliance (if applicable). The following test procedure will guide the LEV service provider into making a full, true & correct commissioning report.

1) Ensure that the Booth is installed as per section 7. Check all bags, filters & hoses are attached & that air is free to move throughout.

2) When entering the Booth, the extractor should start & the light should illuminate. These functions are operated by the roof mounted PIR. The black cleaning nozzle will only work once the extractor & light are operational.

Check, with an anemometer, that the velocity through the front air inlet is at or near to 9m/s. This check should be completed with all airways open & the door fully closed.

Visually check the interior pressure gauge, it should read close to 0.6kPa & be well in the green part of the gauge legend.

3) Press the touch switch to operate the Cleaning Station dust removal gun. This should run for 30 seconds & then switch off automatically. The Cleaning Station should also be able to be switched on & off by pressing the touch switch repeatedly. A total pressure measurement should be taken on the Cleaning Station gun, the pressure should read near to 60”Wg (or 2 psi).

4) On exiting the Booth, the light & extractor should overrun for 1 minute. Once the light & extractor have switched off, and a further minute has passed, the extractor will self-agitate to clean the large cannister filter. The agitate sequence should also last 1 minute.

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LEV Maintenance LOG

Week no.

Date Checked by

Check duct for damage

Check filters for condition & damage

Check waste collectors, damage & condition

Empty waste col-lectores, damage & condition

Empty dust collection bags

Comments

123456789101112 CLEANING STATION FILTER CHANGE


25262728293031323334


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Week no.

Date Checked by

Check duct for damage

Check filters for condition & damage

Check waste collectors, damage & condition

Empty waste col-lectores, damage & condition

Empty dust collection bags

Comments



495051 IT’S NOW TIME TO BOOK AN LEV RE-TEST &

CERTIFICATION, THIS IS LEGALLY REQUIRED BEFORE 14 MONTHS



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14. WEEE RECYCLING & MATERIALS DISPOSALProducts bearing the WEEE symbol should not be disposed of in general waste. These should be taken to local facilities where they can be recycled free of charge. This will ensure minimum impact on the environment and human health which could otherwise arise from inappropriate waste handling.This product has been designed with environmental disposal in mind, all materials chosen are fit for purpose, robust, yet easy to recycle. The booth is constructed of painted or galvanised steel sheet. The JetBlack body is ABS & the JetBlack gun is a Polycarbonate/ABS mix. All wiring is PVC insulated copper with polyamide conduit.

13. WARRANTY INFORMATIONSubject to the restrictions mentioned below, your equipment warranty covers the repair or replacement, free of charge, of parts acknowledged to be faulty by Almeco, as well as the labour necessary to repair the equipment for twelve months from the date of shipment.

Please note that• The warranty is dependent upon the manufacturers recommended maintenance and servicing being carried out at the

time intervals specified in this manual. It may be necessary to provide proof of this (maintenance records, invoices, etc.°• The motor within the Cleaning Station unit has a working life of 1000/1500 hours and the brushes may need replacing

after this period. This is considered to be normal wear associated with the use of the motor and therefore not covered under the warranty. Spares can be purchased from Almeco.

• Work carried out under the warranty does not extend the warranty. In particular, the replacement of a part during work carried out under warranty does not extend the lifespan of the part. The warranty which covers the replacement part expires on the date of expiry of your equipment’s warranty.

• Parts replaced under the warranty become the property of Almeco.• At no time will Almeco be liable for any of the costs to the buyer for labour, transportation or down-time resulting from

defective equipment furnished by Almeco.

What the warranty does not cover• Maintenance and servicing operations necessary for the correct operation of the equipment, mentioned in the

maintenance sections of this document.• If the defect was due to accident or misuse, operation in an application not approved by Almeco or unauthorised

modification or repair.• Consumable parts and their routine replacement, such as filters etc.• The replacement of parts that are subject to normal wear associated with use of the equipment, if this replacement is not

the consequence of a fault.• Damage caused by natural phenomena, hail, flooding, storms or other atmospheric hazards, as well as damage caused by

accidents, fire or theft.

Our products are manufactured in compliance with applicable international standards and regulations. If you have any queries regarding the use of our products, or if you are planning a special application, please contact Almeco.


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J BLACK SAFETY - CLEANING BOOTH · The JetBlack Safety Cleaning Booth is a self-contained,...

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