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J J FOAM MODERANISATION

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COST SHEET Particulars 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 OPENING STOCK 57.30 59.45 63.80 90.15 114.80 120.54 126.53 PRODUCTION 1,001.46 882.84 1,038.35 1,322.65 1,368.53 1,436.59 1,508.77 SALES 999.31 878.49 1,012.00 1,298.00 1,362.80 1,430.59 1,502.42 CLOSING STOCK 59.45 63.80 90.15 114.80 120.54 126.53 132.88 A AVERAGE SALE RATE 102.96 108.50 100.18 108.34 108.37 108.36 108.38 B AVERAGE COST 110.51 116.96 101.23 108.58 107.82 107.10 106.49 C MATERIAL COST 97.92 100.51 88.22 92.44 92.44 92.44 92.44 1 CHEMICAL COST 90.79 93.18 81.40 85.62 85.62 85.62 85.62 2 OTHER MATERIAL 7.13 7.32 6.82 6.82 6.82 6.82 6.82 D MANUFACTURING EXP 3.43 3.47 3.12 3.38 3.45 3.48 3.50 1 POWER & FUEL 0.84 0.81 0.72 0.76 0.77 0.77 0.77 2 DIRECT LABOUR 0.55 0.50 0.47 0.51 0.53 0.54 0.55 3 REPAIR & MAINTENANCE 0.18 0.24 0.25 0.29 0.29 0.29 0.29 4 OTHER MANUFACTURING EXP. 1.86 1.92 1.68 1.83 1.86 1.87 1.89 E FINANCIAL EXPENSES 2.92 3.84 2.49 4.42 3.97 3.56 3.18 1 INTEREST ON TERM LOAN 1.42 0.90 0.72 1.14 0.84 0.57 0.33 2 INTEREST ON WORKING CAPITAL 0.88 0.89 0.94 2.63 2.51 2.40 2.29 3 OTHER INTEREST 0.63 0.95 0.83 0.65 0.62 0.59 0.56 4 OTHER FINANCIAL EXPENSES - 1.10 - - - - - F SELLING & DISTRIBUTION EXP. 4.35 7.26 5.46 5.79 5.83 5.89 5.94 1 SELLING & DISTRIBUTION EXP. 0.96 2.06 2.25 2.52 2.52 2.52 2.52 2 EMPLOYEES REMUNERATION & OTHER BENEFITS 1.63 2.40 1.32 1.19 1.23 1.28 1.32 3 MANAGERAIL REMUNERATION 0.56 0.64 0.61 0.95 0.90 0.86 0.82 4 TRAVELLING & CONVEYANCE 0.23 0.15 0.14 0.17 0.17 0.18 0.19 5 OFFICE EXPENSES 0.41 1.17 0.34 0.29 0.31 0.32 0.34 6 LEGAL & PROFESSIONAL CHARGES 0.11 0.16 0.15 0.13 0.14 0.14 0.15 7 OTHER EXPENSES 0.45 0.69 0.65 0.55 0.57 0.59 0.61 G DEPRECIATION 1.88 1.88 1.94 2.55 2.12 1.74 1.43
Transcript
Page 1: J J FOAM MODERANISATION

COST SHEET

Particulars 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06

OPENING STOCK 57.30 59.45 63.80 90.15 114.80 120.54 126.53

PRODUCTION 1,001.46 882.84 1,038.35 1,322.65 1,368.53 1,436.59 1,508.77

SALES 999.31 878.49 1,012.00 1,298.00 1,362.80 1,430.59 1,502.42

CLOSING STOCK 59.45 63.80 90.15 114.80 120.54 126.53 132.88

A AVERAGE SALE RATE 102.96 108.50 100.18 108.34 108.37 108.36 108.38

B AVERAGE COST 110.51 116.96 101.23 108.58 107.82 107.10 106.49

C MATERIAL COST 97.92 100.51 88.22 92.44 92.44 92.44 92.44

1 CHEMICAL COST 90.79 93.18 81.40 85.62 85.62 85.62 85.62

2 OTHER MATERIAL 7.13 7.32 6.82 6.82 6.82 6.82 6.82

D MANUFACTURING EXP 3.43 3.47 3.12 3.38 3.45 3.48 3.50

1 POWER & FUEL 0.84 0.81 0.72 0.76 0.77 0.77 0.77

2 DIRECT LABOUR 0.55 0.50 0.47 0.51 0.53 0.54 0.55

3 REPAIR & MAINTENANCE 0.18 0.24 0.25 0.29 0.29 0.29 0.29

4 OTHER MANUFACTURING EXP. 1.86 1.92 1.68 1.83 1.86 1.87 1.89

E FINANCIAL EXPENSES 2.92 3.84 2.49 4.42 3.97 3.56 3.18

1 INTEREST ON TERM LOAN 1.42 0.90 0.72 1.14 0.84 0.57 0.33

2 INTEREST ON WORKING CAPITAL 0.88 0.89 0.94 2.63 2.51 2.40 2.29

3 OTHER INTEREST 0.63 0.95 0.83 0.65 0.62 0.59 0.56

4 OTHER FINANCIAL EXPENSES - 1.10 - - - - -

F SELLING & DISTRIBUTION EXP. 4.35 7.26 5.46 5.79 5.83 5.89 5.94

1 SELLING & DISTRIBUTION EXP. 0.96 2.06 2.25 2.52 2.52 2.52 2.52

2

EMPLOYEES REMUNERATION &

OTHER BENEFITS 1.63 2.40 1.32 1.19 1.23 1.28 1.32

3 MANAGERAIL REMUNERATION 0.56 0.64 0.61 0.95 0.90 0.86 0.82

4 TRAVELLING & CONVEYANCE 0.23 0.15 0.14 0.17 0.17 0.18 0.19

5 OFFICE EXPENSES 0.41 1.17 0.34 0.29 0.31 0.32 0.34

6 LEGAL & PROFESSIONAL CHARGES 0.11 0.16 0.15 0.13 0.14 0.14 0.15

7 OTHER EXPENSES 0.45 0.69 0.65 0.55 0.57 0.59 0.61

G DEPRECIATION 1.88 1.88 1.94 2.55 2.12 1.74 1.43

Page 2: J J FOAM MODERANISATION

G PROFIT PER UNIT -7.55 -8.47 -1.05 -0.24 0.56 1.26 1.90

PRODUCTION PROFIT (75.61) (74.74) (10.91) (3.15) 7.61 18.05 28.62

SALES PROFIT (75.44) (74.38) (10.63) (3.09) 7.58 17.97 28.50

PROFIT 0.43 532.55 25.07 56.56 59.79 65.92 72.99

Page 3: J J FOAM MODERANISATION

31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

OPENING R. M.

IMPORTED 29.60 18.50 26.79 30.53 40.76 42.18 44.27 46.50

INDIGENEOUS 65.18 70.04 96.72 68.71 92.30 91.23 95.77 100.58

TOTAL - (A) 94.78 88.54 123.51 99.24 133.07 133.41 140.04 147.08

PURCHASES

IMPORTED 423.48 372.10 370.09 499.37 507.52 533.37 560.19 588.09

INDIGENEOUS 550.95 550.20 521.67 757.13 757.90 801.26 841.57 883.47

TOTAL PURCHASES (B) 974.43 922.30 891.76 1,256.50 1,265.42 1,334.63 1,401.76 1,471.56

A+ B

IMPORTED 453.08 390.60 396.88 529.90 548.28 575.55 604.47 634.59

INDIGENEOUS 616.13 620.24 618.39 825.84 850.21 892.49 937.33 984.05

TOTAL (A+B)=C 1,069.21 1,010.84 1,015.27 1,355.74 1,398.49 1,468.03 1,541.80 1,618.64

CLOSING RM

IMPORTED 18.50 26.79 30.53 40.76 42.18 44.27 46.50 48.81

INDIGENEOUS 70.04 96.72 68.71 92.30 91.23 95.77 100.58 105.59

TOTAL CLOSING RM (D) 88.54 123.51 99.24 133.07 133.41 140.04 147.08 154.41

CONSUMPTION OF RM

IMPORTED 434.58 363.81 366.35 489.14 506.11 531.27 557.97 585.78

INDIGENEOUS 546.09 523.52 549.69 733.53 758.98 796.72 836.75 878.46

TOTAL CONSUMPTION (C-D 980.67 887.33 916.04 1,222.67 1,265.08 1,327.99 1,394.72 1,464.23

+ OPENING S.F.G 1.31 1.31 - 2.68 3.25 3.75 4.00 4.25

- CLOSING S..F.G. 1.31 - 2.68 3.25 3.75 4.00 4.25 4.25

+ OPENING F.G. 49.31 58.25 68.16 79.53 106.13 111.42 116.97 122.84

- CLOSING F.G. 58.25 68.16 79.53 106.13 111.42 116.97 122.84 128.96

COST OF RM CONSUMED 971.73 878.73 901.99 1,195.51 1,259.28 1,322.20 1,388.60 1,458.11

NET SALES 1,049.49 965.03 1,024.82 1,417.30 1,487.89 1,561.13 1,639.35 1,720.38

% AGE 92.59% 91.06% 88.01% 84.35% 84.64% 84.69% 84.70% 84.75%

NAME OF THE UNIT : J. J. FOAMS PVT. LTD.

CONSUMPTION OF RAW MATERIAL

Page 4: J J FOAM MODERANISATION

31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

NAME OF THE UNIT : J. J. FOAMS PVT. LTD.

OPERATING PROFIT BEFORE

INTEREST (a) (19.07) (24.74) 15.04 68.17 72.82 79.80 87.15 93.11

+ DEPRECIATION 18.82 16.63 20.13 33.74 29.04 25.01 21.56 18.60

TOTAL CASH ACCRUALS

BEFORE INTEREST (a+b)=c (0.25) (8.11) 35.17 101.92 101.86 104.81 108.71 111.71

NET SALES (d) 1,049.49 965.03 1,024.82 1,417.30 1,487.89 1,561.13 1,639.35 1,720.38

% OF © to (d) -0.02% -0.84% 3.43% 7.19% 6.85% 6.71% 6.63% 6.49%

Page 5: J J FOAM MODERANISATION

31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

NAME OF THE UNIT : J. J. FOAMS PVT. LTD.

PERFORMANCE

1 IMPORTED RAW MATERIAL

a CLOSING 18.50 26.79 30.53 40.76 42.18 44.27 46.50 48.81

b CONSUMPTION 434.58 363.81 366.35 489.14 506.11 531.27 557.97 585.78

c PERIOD = a x 12/b 0.51 0.88 1.00 1.00 1.00 1.00 1.00 1.00

2INDEGENEOUS RAW

MATERIALa CLOSING 70.04 96.72 68.71 92.30 91.23 95.77 100.58 105.59

b CONSUMPTION 546.09 523.52 549.69 733.53 758.98 796.72 836.75 878.46

c PERIOD = a x 12/b 1.54 2.22 1.50 1.51 1.44 1.44 1.44 1.44

3 SEMI FINISHED GOODS

a CLOSING 1.31 - 2.68 3.25 3.75 4.00 4.25 4.25

b COST OF PRODUCTION 1,033.83 935.87 965.87 1,300.56 1,340.86 1,402.68 1,468.83 1,538.71

c PERIOD = a x 12/b 0.02 - 0.03 0.03 0.03 0.03 0.03 0.03

4 FINISHED GOODS

a CLOSING 58.25 68.16 79.53 106.13 111.42 116.97 122.84 128.96

b COST OF SALES 1,024.97 925.96 954.50 1,273.97 1,335.56 1,397.14 1,462.96 1,532.58

c PERIOD = a x 12/b 0.68 0.88 1.00 1.00 1.00 1.00 1.01 1.01

5

SUNDRY DEBTORS -EXPORT

SALES

a S.D. EXPORT SALES - - - - - - - -

b EXPORT SALES - - - - - - - -

c PERIOD = a x 12/b - - - - - - - -

6

SUNDRY DEBTORS -DOMESTIC

SALES

a S.D. DOMESTIC SALES 208.22 237.18 247.43 342.35 359.41 377.11 396.01 415.59

Page 6: J J FOAM MODERANISATION

31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

NAME OF THE UNIT : J. J. FOAMS PVT. LTD.

b DOMESTIC SALES 1,284.97 1,119.87 1,187.67 1,643.27 1,725.15 1,810.11 1,900.85 1,994.84

c PERIOD = a x 12/b 1.94 2.54 2.50 2.50 2.50 2.50 2.50 2.50

7 TOTAL SUNDRY DEBTORS

a SUNDRY DEBTORS 208.22 237.18 247.43 342.35 359.41 377.11 396.01 415.59

b GROSS SALES 1,284.97 1,119.87 1,187.67 1,643.27 1,725.15 1,810.11 1,900.85 1,994.84

c PERIOD = a x 12/b 1.94 2.54 2.50 2.50 2.50 2.50 2.50 2.50

8 SUNDRY CREDITORS

a S. .C FOR IMPORTED R.M.

b PURCHASES IMPORTS

c PERIOD = a x 12/b

9 SUNDRY CREDITORS

a S. .C FOR INDEGENOUS R.M. 127.02 20.71 54.00 76.00 77.00 81.00 85.00 89.50

b PURCHASES LOCAL 550.95 550.20 521.67 757.13 757.90 801.26 841.57 883.47

c PERIOD = a x 12/b 2.77 0.45 1.24 1.20 1.22 1.21 1.21 1.22

10 TOTAL SUNDRY CREDITORS

a S.C 127.02 20.71 54.00 76.00 77.00 81.00 85.00 89.50

b TOTAL PURCHASES 550.95 550.20 521.67 757.13 757.90 801.26 841.57 883.47

c PERIOD = a x 12/b 2.77 0.45 1.24 1.20 1.22 1.21 1.21 1.22

Page 7: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

Particulars EXISTING

BEFORE

EXPANSION

PROPOSED

DUE TO

EXPANSION

(ADDITIONAL)

AFTER

EXPANSION AS

ON 31-03-2003

TOTAL COST 291.76 434.83 729.27

A Fixed Assets (W.D.V.) 70.33 157.82 228.15

1 Land 12.77 12.77

2 Building and Civil Works 32.34 32.34

3 Plant & Machinery ( Gross Cost in case

of Expansion column and W.D.V in case

of others) 20.38 157.82 178.20

4 Miscellenaeous Fixed Assets 4.84 4.84

B Working Capital 198.96 277.01 478.65

Stock and Debtors 304.53 277.01 584.22

5 For Debtors 158.93 183.42 342.35

For Inventories 145.59 93.60 241.87

6 Raw Material 81.00 52.07 133.07

7 Finsihed Goods 64.60 41.53 106.13

8 Stock in Process & Others 2.68

9 Less Current Liabilities 105.56 105.56

10 Investment and other Assets 22.47 - 22.47

J. J. FOAMS PVT. LTD.

5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

figures Rs. Lakhs

COST OF PROJECT AND MEANS OF FINANCE

Page 8: J J FOAM MODERANISATION

MEANS OF FINANCE 291.76 434.83 729.27

1 Share Capital 64.5 0 64.5

2 Unsecured Loan & Deposits 75 0 75

Secured Loans 65.32 332.00 368.60

3 Term Loan From Bank & Pick up 6.40 117.00 93.60

4 Working Capital Loan From Bank 58.92 215.00 275.00

5 Internal Cash Accruals 85.86 102.83 221.17

6

Unutilised Existing Sanction Limit from

Bank 1.08 -

Margin For Term Loan Rs. 63.93 40.82 134.54

Margin For Term Loan % 91% 26% 59%

Margin For Working Capital Rs. 140.04 62.01 203.65

Margin For Working Capital % 70% 22% 43%

Page 9: J J FOAM MODERANISATION

SL.

NO

.

NAME OF MACHINERY

AND SPECIFICATION

SEOND

HAND

NEW

NAME OF

MANUFACT

URER/FABR

ICATOR

PLACE &

COUNTRY

OF

ORIGIN

DATE

OF

PLACEM

ENT OF

ORDER

EXPECTE

D DATE

OF

DELIVE

RY

COST

DESCRIPT

ION

PRICE Rs.

INCLUDING

TAXES

ESTIMAT

ED

EXPENDI

TURE

TOTAL

COST

1 Round Block Tunnel

Complete For Continuous

Cylindrical Foam Pour

Machine Type Rb 52 St

NEW URETHANE

TECHNICAL

EQUIPMENT

CO.

IMPRTED

FROM

USA

01-12-01 31-12-01 CIF COST

IN USD

186,000

8,928,000

2,232,000

11,160,000

1,785,600

12,945,600

258,912

20,000

150,000 60,000

13,204,512 230,000 13,434,512

2 Peeling Machine Vt Pma -60

High Speed For Peeling Of

Pu Foam Blocks Of 2200 Mm

X 1800 Mm

NEW EXCEL

ENGINEERS

INDIAN 01-12-01 31-12-01

963,000

J. J. FOAMS PVT. LTD.

5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

SUB TOTAL

PROJECT REPORT FOR MODERNISATION/UPGRADATION

CIF IN Rs @ 48 PER USD

Add CUSTOME DUTY @ 25%

SUB TOTAL

TRANSPORTATION & INSURANCE FROM MUMBAI TO

DELHI

PARTICULARS OF PLANT AND MACHINERY

Add CVD @ 16%

SUB TOTAL

ADD CLEARING AND FORWARDING CHARGES @ 2%

FOREIGN TECHNICIAN LODGING AND BOARDING

TICKET CHARGES

Page 10: J J FOAM MODERANISATION

SL.

NO

.

NAME OF MACHINERY

AND SPECIFICATION

SEOND

HAND

NEW

NAME OF

MANUFACT

URER/FABR

ICATOR

PLACE &

COUNTRY

OF

ORIGIN

DATE

OF

PLACEM

ENT OF

ORDER

EXPECTE

D DATE

OF

DELIVE

RY

COST

DESCRIPT

ION

PRICE Rs.

INCLUDING

TAXES

ESTIMAT

ED

EXPENDI

TURE

TOTAL

COST

PARTICULARS OF PLANT AND MACHINERY

3 Optional Electronic

Thickness selector for

gearless selection of thickness

NEW EXCEL

ENGINEERS

INDIAN 01-12-01 31-12-01

182,000

1,145,000

114,500

5,000

1,259,500 5,000 1,264,500

4 15 TR Capacity Water Cooled

Industrial Process Chiller

With Semi Hermetric

compressor From

COPELAND USA

NEW REYNOLD

INDIA PVT.

LTD

INDIAN 01-12-01 31-12-01

423,000

5 15 TR Capacity Water Cooled

Industrial Process Chiller

With Semi Hermetric

compressor From

COPELAND USA

NEW REYNOLD

INDIA PVT.

LTD

INDIAN 01-12-01 31-12-01

450,000

6 Chilled Water Tank NEW REYNOLD

INDIA PVT.

LTD

INDIAN 01-12-01 31-12-01

18,000

7 Refrigerant Filling Charges 6,500

897,500

143,600

1,041,100

41,644

1,082,744 1,082,744

ADD EXCISE DUTY @ 16%

Total

SUB TOTAL

Add Sales Tax @ 10%

Add transportation

SUB TOTAL

ADD SALES TAX 4 %

TOTAL

Sub Total

Page 11: J J FOAM MODERANISATION

SL.

NO

.

NAME OF MACHINERY

AND SPECIFICATION

SEOND

HAND

NEW

NAME OF

MANUFACT

URER/FABR

ICATOR

PLACE &

COUNTRY

OF

ORIGIN

DATE

OF

PLACEM

ENT OF

ORDER

EXPECTE

D DATE

OF

DELIVE

RY

COST

DESCRIPT

ION

PRICE Rs.

INCLUDING

TAXES

ESTIMAT

ED

EXPENDI

TURE

TOTAL

COST

PARTICULARS OF PLANT AND MACHINERY

15,781,756 TOTAL PLANT AND MACHINERY

Page 12: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

41%

1,234.03

1,322.33

Audited Audited ProjectionProjection Projection Projection Projection Projection

PARTICULARS ANNEXURE 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

Installed Capacity '000 Kg 3000 3000 3000 3000 3000 3000 3000 3000

PRODUCTION DURING THE

YEAR '000 Kg. 1001.46 882.84 1038.35 1322.65 1368.53 1436.59 1508.77 1583.97

% UTILISATION OF CAPACITY 33% 29% 35% 44% 46% 48% 50% 53%

A SALES

1 Sales 1,284.97 1,119.87 1,187.67 1,643.27 1,725.15 1,810.11 1,900.85 1,994.84

2 Less Excise 235.48 154.84 162.85 225.97 237.26 248.98 261.50 274.46

3 Net Sales 1,049.49 965.03 1,024.82 1,417.30 1,487.89 1,561.13 1,639.35 1,720.38

B COST OF PRODUCTION

4 Raw Material consumed 980.67 887.33 916.04 1,222.67 1,265.08 1,327.99 1,394.72 1,464.23

5 Power & Fuel 8.46 7.12 7.50 10.00 10.50 11.03 11.58 12.16

6 Direct Labour & Wages 5.48 4.44 4.88 6.75 7.25 7.78 8.36 8.99

7 Consumable Stores 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

8 Repair and maintenance 1.76 2.12 2.54 3.82 4.01 4.21 4.42 4.64

9 Other Manufacturing Expenses 18.64 16.92 17.46 24.14 25.48 26.91 28.44 30.09

Total cost of Production 1,015.01 917.93 948.42 1,267.39 1,312.32 1,377.92 1,447.52 1,520.11

11 Add opening Stock in Process and

Finished goods 50.70 59.56 68.16 82.21 109.38 115.17 120.97 127.09

12 Deduct closing Stock in Process

and Finished goods 59.56 68.16 82.21 109.38 115.17 120.97 127.09 133.21

C COST OF SALES 1,006.15 909.33 934.37 1,240.22 1,306.52 1,372.13 1,441.40 1,513.98

D GROSS PROFIT (A-C) 43.34 55.70 90.45 177.08 181.37 189.01 197.95 206.40

J. J. FOAMS PVT. LTD.

5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

PROJECTION OF PROFITABILITY

BREAK EVEN POINT

BREAK EVEN QUANTITY

BREAK EVEN VALUE

Page 13: J J FOAM MODERANISATION

Gross Profit Ratio 4.13 5.77 8.83 12.49 12.19 12.11 12.08 12.00

E OTHER INCOME

Service charges 29.20 14.54 15.00 12.00 12.00 12.00 12.00 12.00

Other Income 0.76 559.85 0.10 0.00 0.00 0.00 0.00 0.00

OTHER INCOME TOTAL 29.96 574.39 15.10 12.00 12.00 12.00 12.00 12.00

GROSS TOTAL INCOME 73.30 630.09 105.55 189.08 193.37 201.01 209.95 218.40

F Interest & Financial Expenses 29.28 33.73 25.20 57.35 54.07 50.89 47.71 44.54

(I) On Term Loans 14.18 7.92 7.30 14.85 11.47 8.19 4.91 1.64

(ii) On Working Capital 8.80 7.82 9.50 34.10 34.20 34.30 34.40 34.50

(iii) On other Loans 6.30 8.32 8.40 8.40 8.40 8.40 8.40 8.40

(iv) Other Financial Expenses 0.00 9.67 0.00 0.00 0.00 0.00 0.00 0.00

G Selling General and

administration Expenses 43.59 63.81 55.27 75.16 79.51 84.19 89.25 94.69

H Depreciation 18.82 16.63 20.13 33.74 29.04 25.01 21.56 18.60

I Profit Before Taxation (18.39) 515.92 4.95 22.82 30.76 40.91 51.43 60.57

J Provision for Tax 0.00 20.00 1.73 4.56 7.69 14.32 18.00 21.20

K NET PROFIT (H-J) (18.39) 495.92 3.21 18.26 23.07 26.59 33.43 39.37

L Depreciation addes back 18.82 16.63 20.13 33.74 29.04 25.01 21.56 18.60

M NET CASH ACCRUALS 0.43 512.55 23.34 52.00 52.10 51.60 54.99 57.97

N Repayment Obligations

(I) Towards Term Loan 27.03 21.50 23.44 29.80 23.40 23.40 23.40 23.40

(ii) Towards Others

N Debt Service coverage Ratio

(DSCR) (M/N) 0.02 23.84 1.00 1.75 2.23 2.21 2.35 2.48

Page 14: J J FOAM MODERANISATION

Audited Audited ProjectionProjectionProjection Projection Projection Projection

PARTICULARS ANNEXURE 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

A. SOURCES OF FUNDS

1 SHARE HOLDERS FUNDS

Equity Share Capital 64.50 64.50 64.50 64.50 64.50 64.50 64.50 64.50

Reserves and Surplus (3.55) 222.27 225.48 243.74 266.81 293.40 326.83 366.20

Sub Total 60.95 286.77 289.98 308.24 331.31 357.90 391.33 430.70

2 LOAN FUNDS

Secured Loans

Term Loans 49.97 28.47 123.40 93.60 70.20 46.80 23.40 -

Bank Borrowing for Working

Capital 57.04 100.13 155.00 275.00 275.00 275.00 275.00 275.00

Unsecured Loans 82.94 104.57 75.00 75.00 75.00 75.00 75.00 75.00

Sub Total 189.95 233.17 353.40 443.60 420.20 396.80 373.40 350.00

Total 250.90 519.94 643.38 751.84 751.51 754.70 764.73 780.70

B APPLICATION OF FUNDS

1 FIXED ASSETS

Gross Block 240.91 234.84 392.66 392.66 392.66 392.66 392.66 392.66

Depreciation 101.96 110.64 130.77 164.51 193.55 218.56 240.12 258.72

Net Block 138.95 124.20 261.89 228.15 199.11 174.10 152.54 133.94

2 INVESTMENTS 1.20 241.89 3.70 3.70 3.70 3.70 3.70 3.70

PROJECT REPORT FOR MODERNISATION/UPGRADATION

VALUE Rs. Lakhs)

PROJECTED BALANCE SHEET

J. J. FOAMS PVT. LTD.

5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

Page 15: J J FOAM MODERANISATION

3 NET CURRENT ASSETS

CURRENT ASSETS LOANS

AND ADVANCES

Inventories 148.10 191.67 181.45 242.44 248.58 261.01 274.16 287.62

Sundry Debtors 208.22 237.18 247.43 342.35 359.41 377.11 396.01 415.59

Cash and Bank Balances 10.82 17.55 5.17 5.71 14.21 15.29 18.82 20.35

Loans and Advances 21.36 78.08 9.48 13.06 16.19 22.82 26.50 29.70

Sub Total 388.50 524.48 443.52 603.56 638.39 676.22 715.50 753.27

Less CURRENT

LIABILITIES AND

PROVISIONSLiabilities 276.25 79.03 81.00 101.00 102.00 106.00 110.00 114.50

Provisions 1.50 291.60 1.73 4.56 7.69 14.32 18.00 21.20

Sub Total 277.75 370.63 82.73 105.56 109.69 120.32 128.00 135.70

NET CURRENT ASSETS 110.75 153.85 360.79 498.00 528.70 555.90 587.50 617.57

4

MISCELLANEOUS

EXPENDITURE - - - - - - - -

Total 250.90 519.94 626.38 729.84 731.51 733.70 743.73 755.20

Difference (0.00) 0.00 17.00 22.00 20.00 21.00 21.00 25.50

Page 16: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

MINIMUM MAXIMUM

WORKING CAPITAL LIMITS

SBI OKHLA NEW DELHI

FUND BASED

CASH CREDIT STOCKS CC 40 125

CASH CREDIT BOOK DEBTS CCBD 20 100

NON FUND BASED

LETTER OF CREDIT LC 80 100

BANK GUARNTEE BG 10 20

TERM LOANS/DPG :

PICK UP LUCKNOW 99 NIL NIL

STATE BANK OF INDIA OKHLA PROPOSED NIL 117.00

BALANCE

OUTSTNDING

AS ON DATE

LIMITS NOW

REQUIRED

SNO NAME OF BANK/INSTITUTION SANCTIONED

LIMITS

3

4

SNO

OVERDUES IF

ANY

NAME OF BANK/INSTITUTION

B

1

1

2

A

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

NATURE OF

FACILITY

EXISTING

LIMITS

2

11.47

NIL

NOW

REQUESTED

PARTICULARS OF ALL EXISTING PROPOSED LIMITS FROM THE BANKING SYSTEM

(LIMITS FROM ALL BANKS AND FI AS ON DATE OF APPLICATION)

(AMOUNT RS. IN LACS)

OUT STANDING AS ON 31-10-

2001

EXTENT TO WHICH LIMITS

WERE UTILISED DURING THE

LAST 12 MONTHS

Page 17: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

1 Gross Sales (net of returns)a Domestic Sales 1,284.97 1,119.87 1,187.67 1,643.27 1,725.15 1,810.11 1,900.85 1,994.84 b Export Sales - - c Total (a+b) 1,284.97 1,119.87 1,187.67 1,643.27 1,725.15 1,810.11 1,900.85 1,994.84

2 Less : Excise Duty 235.48 154.84 162.85 225.97 237.26 248.98 261.50 274.46

3 Net Sales 1,049.49 965.03 1,024.82 1,417.30 1,487.89 1,561.13 1,639.35 1,720.38

4 Percentage rise (+) or fall (-) Sales

Turnover as compared to previous year - (8.05) 6.20 38.30 4.98 4.92 5.01 4.94

5 COST OF SALESi Raw Materials (including stores and

other items used in the process of 980.67 887.33 916.04 1,222.67 1,265.08 1,327.99 1,394.72 1,464.23

a) Imported 434.58 363.82 366.35 489.14 506.11 531.27 557.97 585.78 b) Indigeneus 546.09 523.51 549.69 733.53 758.98 796.72 836.75 878.46

ii Other Sparesa) Importedb) Indigeneus

iii Power & Fuel 8.46 7.12 7.50 10.00 10.50 11.03 11.58 12.16 iv Direct Labour (Factory wages and

salaries) 5.48 4.44 4.88 6.75 7.25 7.78 8.36 8.99 v Other manufacturing Expenses including

repair & maintenance 20.40 19.04 20.00 27.96 29.49 31.12 32.86 34.73 vi Depreciation 18.82 16.63 20.13 33.74 29.04 25.01 21.56 18.60

vii Sub Total ( i) to (vi) 1,033.83 934.56 968.55 1,301.13 1,341.36 1,402.93 1,469.08 1,538.71

viii Add opening stocks-in process 1.31 1.31 - 2.68 3.25 3.75 4.00 4.25

Sub Total 1,035.14 935.87 968.55 1,303.81 1,344.61 1,406.68 1,473.08 1,542.96 ix Deduct : Closing Stock in Process 1.31 - 2.68 3.25 3.75 4.00 4.25 4.25 x Cost of Production 1,033.83 935.87 965.87 1,300.56 1,340.86 1,402.68 1,468.83 1,538.71 xi Add opening stocks of Finished Goods 49.39 58.25 68.16 79.53 106.13 111.42 116.97 122.84 xii Sub Total 1,083.22 994.12 1,034.03 1,380.09 1,446.98 1,514.10 1,585.80 1,661.55

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

FORM II :OPERATING STATEMENT

Page 18: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

xiii Deduct : Closing Stock of Finished 58.25 68.16 79.53 106.13 111.42 116.97 122.84 128.96 xiv Total Cost of Sales 1,024.97 925.96 954.50 1,273.97 1,335.56 1,397.14 1,462.96 1,532.58

GROSS PROFIT 43.34 55.70 90.45 177.08 181.37 189.01 197.95 206.40

6 SELLING GENERAL &

ADMINISTRATIVE EXPENSES 43.59 63.81 55.27 75.16 79.51 84.19 89.25 94.69

7 SUB - TOTAL (5+6) 1,068.56 989.77 1,009.78 1,349.13 1,415.07 1,481.33 1,552.21 1,627.28

8 OPERATING PROFIT BEFORE

INTEREST (3-7) (19.07) (24.74) 15.04 68.17 72.82 79.80 87.15 93.11

9 INTEREST 29.28 24.06 25.20 57.35 54.07 50.89 47.71 44.54

10 OPERATING PROFIT AFTER

INTEREST (8-9) (48.35) (48.80) (10.15) 10.82 18.76 28.91 39.43 48.57

Page 19: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

11 i Add : Other non-operating Income

a) Commission & Service Charges 29.20 14.54 15.00 12.00 12.00 12.00 12.00 12.00

b) Other Non recurring Income 0.76 559.85 0.10 - - - - -

c) Sub Total (INCOME) 29.96 574.39 15.10 12.00 12.00 12.00 12.00 12.00 ii Less : Other non-operating expenses

a) Exchange Rate diff and bad debts - 9.67 - - - - - -

b) Other Non recurring Loss on units of

Mutual fund - -

c) Sub Total (EXPENSES) - 9.67 - - - - - - iii Net of other non-operating

Income/Expenses {11 ( I ) - 11 (ii)} 29.96 564.72 15.10 12.00 12.00 12.00 12.00 12.00

12 Profit/Loss before Tax {10+

11(iii)} (18.39) 515.92 4.95 22.82 30.76 40.91 51.43 60.57 13 Provision for Taxes 20.00 1.73 4.56 7.84 14.32 18.00 21.20

14 Net Profit/Loss (12-13) (18.39) 495.92 3.21 18.26 22.91 26.59 33.43 39.37

15 a Equit dividend Paid 270.10

b Dividend Rate

16 Retained Profit (14-15) (18.39) 225.82 3.21 18.26 22.91 26.59 33.43 39.37

17 Retained Profit/ Net Profit % 100% 220% 100% 100% 100% 100% 100% 100%

Page 20: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

CURRENT LIABILITIES

1 Short term borrowings from banks

(including bills purchased,discounted &

excess borrowings on repayment basis)a) From applicant bank 57.04 58.92 155.00 275.00 275.00 275.00 275.00 275.00 b) From other Bank - 41.21 - - - - - - c) (OF WHICH BP &BD) - -

SUB - TOTAL (A) 57.04 100.13 155.00 275.00 275.00 275.00 275.00 275.00

2 Short Term borrowings from others (

Unsecured Loans) 44.09 55.83 - - - - - -

3 Sundry Creditors (trade) 127.02 20.71 54.00 76.00 77.00 81.00 85.00 89.50

(Month's Purchases)

4 Advance Payment from

Customers/Deposits from Dealers 6.55 4.09 5.00 5.00 5.00 5.00 5.00 5.00

5 Provision for taxation 1.50 21.50 1.73 4.56 7.69 14.32 18.00 21.20

6 Dividend Payable - 270.10 - - - - - -

7 Other statutory liabilities (due within one

year) - - - - - -

8 Deposits/Debentures/Instalments of

Term loans /DPG debentures ( due 20.08 0.58 29.80 23.40 23.40 23.40 23.40 -

9 Other current liabilities & Provisions due

within one year 149.23 58.32 27.00 25.00 25.00 25.00 25.00 25.00

SUB - TOTAL (B) 348.47 431.13 117.53 133.96 138.09 148.72 156.40 140.70

10 TOTAL CURRENT LIABILITIES (Total

of 1 to 9) 405.51 531.26 272.53 408.96 413.09 423.72 431.40 415.70

TERM LIABILITIES11 Debentures (not maturing within one - - - - - - - -

12 Preference Shares (Redeemable after

one year - - - - - - - -

13 Term Loans (excluding instalments

payable within One year) 29.89 27.89 93.60 70.20 46.80 23.40 - -

14 Deferred Payment Credits (excluding

instalments payable within one year) - - - - - - - -

FORM III : ANALYSIS OF BALANCE SHEET

L I A B I L I T I E S

Page 21: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

15 Term deposits (repayable after one

- -

16 Other term liabilities 32.30 44.65 70.00 70.00 70.00 70.00 70.00 70.00

17 TOTAL TERM LIABILITIES (total of 11

to 16) 62.19 72.54 163.60 140.20 116.80 93.40 70.00 70.00

18 TOTAL OUTSIDE LIABILITIES (7+14) 467.70 603.80 436.13 549.17 529.89 517.12 501.40 485.70

NET WORTH

19 Ordinary Share Capital 64.50 64.50 64.50 64.50 64.50 64.50 64.50 64.50

20 General Reserve

21 Revaluation Reserve

22 Other Reserves (excluding provisions)

23 Surplus (+) or Deficit (-) in Profit & Loss

Account (3.55) 222.27 225.48 243.74 266.81 293.40 326.83 366.20

24 NET WORTH 60.95 286.77 289.98 308.24 331.31 357.90 391.33 430.70

25 TOTAL LIABILITIES (18+24) 528.65 890.57 726.11 857.41 861.20 875.02 892.73 916.40

Page 22: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

A S S E T SCURRENT ASSETS

26 Cash and Bank balances 10.82 17.55 5.17 5.71 14.21 15.29 18.82 20.35

27 Investment (other than long term

Investments(i) Government & Other Trustee Securities(ii) Fixed deposits with bank - 238.19 - - - - - -

28 (i) Receivables other than deferred &export

(including bills purchased& discounted

by bank)export (including bills

purchased& discounted by bank) 208.22 237.18 247.43 342.35 359.41 377.11 396.01 415.59 (ii) Export receivables (including bills

purchased/discounted by bank)

29 Instalments under deferred receivables

(due within one year)

30 Inventory(I) Raw materials (including stores and

other items used in the process of 88.54 123.51 99.24 133.07 133.41 140.04 147.08 154.41

a Imported 18.50 26.79 30.53 40.76 42.18 44.27 46.50 48.81 b Indigeneous 70.04 96.72 68.71 92.30 91.23 95.77 100.58 105.59 (ii) Stock in Process 1.31 - 2.68 3.25 3.75 4.00 4.25 4.25 (iii) Finished Goods 58.25 67.99 79.53 106.13 111.42 116.97 122.84 128.96 (iv) Other consumable sparesa Importedb Indigeneous - 0.17 - - - - - -

31 Advances to supplier of raw material

and stores and spares - 4.93 - - - - - -

32 Advance payment of taxes 1.73 4.56 7.69 14.32 18.00 21.20

33 Other current assets (specify major 15.36 67.15 1.75 2.50 2.50 2.50 2.50 2.50

34 TOTAL CURRENT ASSETS(Total of

19 to 26 ) 382.50 756.67 437.52 597.56 632.39 670.22 709.50 747.27

FIXED ASSETS

35 Gross Block (land & building, machinery,

Furniture & Fittings,vehicles) Written

Down Value 240.16 234.09 391.91 391.91 391.91 391.91 391.91 391.91

36 Depreciation to date 101.96 110.64 130.77 164.51 193.55 218.56 240.12 258.72

37 NET BLOCK ( 28-29 ) 138.20 123.45 261.14 227.40 198.36 173.35 151.79 133.19

Page 23: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

OTHER NON-CURRENT ASSETS

38 Investments/book debts/advances/

deposits which are not current assets

(i) a) Investment in subsidiary

companies/affiliates

b Other 1.20 3.70 3.70 3.70 3.70 3.70 3.70 3.70 (ii) Advance to suppliers of Capital goods &

contractors - - (ii) Deferred receivables (maturity

exceeding one year(iv) Security Deposits/tender deposits 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 (v) Other - -

39 Non-Consumable stores and spares - -

40 Other non-current assets (including due

from directors - -

41 TOTAL OTHER NON CURRENT

ASSETS (total of 38 to 40) 7.20 9.70 9.70 9.70 9.70 9.70 9.70 9.70

42 Intangible assets (Patents,goodwill ,

preliminery expenses, bad & doubtful

debts not provided for etc.) 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75

43 TOTAL ASSETS (total of 34,37,

41 and 42) 528.65 890.57 709.11 835.41 841.20 854.02 871.73 890.90 DIFF IF ANY IN BALANCE SHEET - - (17.00) (22.00) (20.00) (21.00) (21.00) (25.50)

Page 24: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

RATIOS ANALYSIS

44 TANGIBLE NET WORTH (24-42) 60.20 286.02 289.23 307.49 330.56 357.15 390.58 429.95

45 NET WORKING CAPITAL

{17+24}-{37+41+42} (23.01) 225.41 182.00 210.60 239.30 267.50 299.10 357.07

To Tally with (34-10) (23.01) 225.41 165.00 188.60 219.30 246.50 278.10 331.57

46 Current Ratio (Item 34/10) Total

Current Assets/Current LiabilitiesA Current Ratio 0.94 1.42 1.61 1.46 1.53 1.58 1.64 1.80

47 Total Outside Liabilities/Tangible Net

Worth (Item 18/44) 7.77 2.11 1.51 1.79 1.60 1.45 1.28 1.13

A C INVENTORY RATIO

Raw Material consumed/Raw Material

Stock *360 Days 32.50 50.11 39.00 39.18 37.96 37.96 37.96 37.96

Cost of Sales (Excluding

Depreciation)/Finished Goods Stock Days 20.84 26.92 30.64 30.81 30.70 30.69 30.68 30.67

B CREDITORS RATIO : Creditors to Raw

Material Consumed DAYS 46.63 8.40 21.22 22.38 21.91 21.96 21.94 22.00

C DEBTORS RATIO : Debtors to Gross

Sales DAYS 58.34 76.25 75.00 75.00 75.00 75.00 75.00 75.00

D DEBT EQUITY RATIO (Long term

Liabilities to equity capital + Reserves) 1.02 0.25 0.56 0.45 0.35 0.26 0.18 0.16

Total Debt to Equity plus Reserves 7.67 2.11 1.50 1.78 1.60 1.44 1.28 1.13

Debt coverage Ratio Profit before

Interest and Tax/ Interest (0.65) (1.03) 0.60 1.19 1.35 1.57 1.83 2.09

E QUICK RATIO

(Cash+Bank+Investment+Debtors/Tot

al Current Liabilities) 0.54 0.93 0.93 0.85 0.90 0.93 0.96 1.05

F GROSS PROFIT RATIO (Gross

Profit+Depreciation)/Sales 5.92 7.50 10.79 14.87 14.14 13.71 13.39 13.08

Page 25: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

G OPERATING PROFIT RATIO

(Operating Profit to Sales) (4.61) (5.06) (0.99) 0.76 1.26 1.85 2.41 2.82

H RETURN ON INVESTMENT

Return On Assets : (Net Profit After Tax

+ Interest)/ Tangible Assets 2.06 (4.48) 4.01 9.06 9.16 9.08 9.32 9.43

Return On Capital Employed (Net Profit

After Tax + Interest)/ (Long Term Debts

+ Equity + Reserves) 8.84 144.72 6.26 16.86 17.18 17.17 17.59 16.76

Page 26: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

A. CURRENT ASSETS1 Raw materials (including stores and

other items used in the process of 88.54 123.51 99.24 133.07 133.41 140.04 147.08 154.41 a Imported 18.50 26.79 30.53 40.76 42.18 44.27 46.50 48.81

(month's Consumption) 0.51 0.88 1.00 1.00 1.00 1.00 1.00 1.00

b Indigeneous 70.04 96.72 68.71 92.30 91.23 95.77 100.58 105.59

(month's Consumption) 1.54 2.22 1.50 1.51 1.44 1.44 1.44 1.44

2 Other consumable spares (excluding

those included in 1 above) - - - - - - - - a Imported

(month's Consumption)

b Indigeneous 0.17

(month's Consumption)

3 Stock in Process 1.31 - 2.68 3.25 3.75 4.00 4.25 4.25

(month's Cost of Production)

4 Finished Goods 58.25 67.99 79.53 106.13 111.42 116.97 122.84 128.96

(months cost of Sales) 0.68 0.88 1.00 1.00 1.00 1.00 1.01 1.01

5 Receivables other than deferred &

export (including Bills purchased and

discounted by bankers) 208.22 237.18 247.43 342.35 359.41 377.11 396.01 415.59

( Months Domestic Sales) 1.94 2.54 2.50 2.50 2.50 2.50 2.50 2.50

6 Export receivables (including bills

purchased and discounted by bank) - - - - - - - -

(Month's Export Sales)

7 Advances to supplier of raw material

and spares/stores, consumables - 4.93 - - - - - -

FORM IVCOMPARATIVE STATEMENT OF CURRENT ASSETS AND CURRENT LIABILITIES

Page 27: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

8 Other current assets (including cash and

bank balances & deferredreceivables

due within one year)(specify major 26.18 322.89 8.65 12.77 24.40 32.11 39.32 44.05

9 TOTAL CURRENT ASSETS 382.50 756.67 437.52 597.56 632.39 670.22 709.50 747.27

(To agree with item 34 in Form II) 382.50 756.67 437.52 597.56 632.39 670.22 709.50 747.27

B. CURRENT LIABILITIES(Other than bank borrowings for working

capital)

10 Sundry Creditors for purchase of raw

material, stores and consumable spares 127.02 20.71 54.00 76.00 77.00 81.00 85.00 89.50

( Month's purchases) 1.56 0.27 0.73 0.73 0.73 0.73 0.73 0.73

11 Advance payments from customers/

deposits from dealers 6.55 4.09 5.00 5.00 5.00 5.00 5.00 5.00

12 Statutory Liabilities - - - - - - - -

13 Other current liabilities (specifymajor

items such as short term borrowings,

unsecured loans, dividend payable,

instalment of TLDPG, Public deposits,

debentures etc. 214.90 406.33 58.53 52.96 56.09 62.72 66.40 46.20

14 TOTAL 348.47 431.13 117.53 133.96 138.09 148.72 156.40 140.70

To agree with sub- total B - FORM III 348.47 431.13 117.53 133.96 138.09 148.72 156.40 140.70

Page 28: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

1 Total current Assets (9 in Form IV) 382.50 756.67 437.52 597.56 632.39 670.22 709.50 747.27

2 Current Liabilities other than bank

borrowings (14 of Form IV) 348.47 431.13 117.53 133.96 138.09 148.72 156.40 140.70

3 Working Capital Gap ( WCG )( 1- 2) 34.03 325.54 320.00 463.60 494.30 521.50 553.10 606.57

4 Minimum stipulated Net Working capital

I.e., 25 % of total current assets (export

receivables to be excluded) 95.63 189.17 109.38 149.39 158.10 167.56 177.37 186.82

5 Actual/Projected net working capital (45

in Form III) (23.01) 225.41 182.00 210.60 239.30 267.50 299.10 357.07

6 Item 3 minus Item 4 (61.60) 136.37 210.61 314.21 336.20 353.95 375.72 419.75

7 Item 3 minus Item 5 57.04 100.13 138.00 253.00 255.00 254.00 254.00 249.50

8 Maximum permissible bank

finance (61.60) 100.13 138.00 253.00 255.00 254.00 254.00 249.50 ( Item 6 or 7, whichever is lower)

9 Excess (Short) borrowings, if any

representing shortfall in NWC (4-5) 118.64 (36.24) (72.62) (61.21) (81.20) (99.95) (121.72) (170.25)

COMPUTATION OF MAXIMUM PERMISSIBLE BANK FINANCE FOR WORKING CAPITALFORM - V

Page 29: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

1 SOURCESa) Net Profit (after tax) - 495.92 3.21 18.26 22.91 26.59 33.43 39.37 b) Depreciation 18.82 16.63 20.13 33.74 29.04 25.01 21.56 18.60 c) Increase in Capital - - - - - - - - d) Increase in Term Liabilities (including

Public Deposits) 10.35 91.06 - - - - - e) Decrease in

i) Fixed Assets 2.20 - - - - - -

ii) other non current Assetsf) Others g) T O T A L 18.82 525.10 114.41 52.00 51.95 51.60 54.99 57.97

2 USESa) Net Loss 18.39 - - - - - - - b) Decrease in term Liabilities (including

public deposits) 2.15 - - 23.40 23.40 23.40 23.40 - c) Increase in :( i ) Fixed Assets 5.49 4.09 157.82 - - - - - (ii) Other Non - Current Assets - 2.50 - - - - - - d Dividend Payments - 270.10 - - - - - - e Othersf) T O T A L 26.03 276.69 157.82 23.40 23.40 23.40 23.40 -

3 Long Term Surplus (+)/ Deficit (-

) (1-2) (7.21) 248.41 (43.41) 28.60 28.55 28.20 31.59 57.97

4 Increase/decrease in current

assets 374.17 (319.15) 160.04 34.83 37.83 39.28 37.77 a) Raw Material 34.97 (24.27) 33.83 0.34 6.63 7.04 7.33 b Stock in process (1.31) 2.68 0.57 0.50 0.25 0.25 - c) Finished goods 9.74 11.54 26.60 5.30 5.54 5.87 6.13 d) Spare Parts 0.17 (0.17) - - - - - e) Receivables 28.96 10.25 94.92 17.06 17.70 18.90 19.58 f) Advance Payment to suppliers 4.93 (4.93) - - - - -

FORM - VI

FUNDS FLOW STATEMENT

Page 30: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

AUDITED AUDITED PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION PROJECTION

PARTICULARS NOTES 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD. 5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

(AMOUNT RS. IN LACS)ASSESSMENT OF WORKING CAPITAL REQUIREMENTS

g Other Current Assets 296.71 (314.24) 4.13 11.63 7.71 7.21 4.73

T O T A L - 374.17 (319.15) 160.04 34.83 37.83 39.28 37.77

5 Increase/decrease in current

liabilities other than bank

borrowings 82.66 (313.60) 16.44 4.13 10.63 7.68 (15.70) a) Sundry Creditors ( Trade) (106.31) 33.29 22.00 1.00 4.00 4.00 4.50 b) Advance payments from customers/

deposits from dealers (2.46) 0.91 - - - - - c Statutory Liabilities - - - - - - - d Other current liabilities 191.43 (347.80) (5.56) 3.13 6.63 3.68 (20.20)

T O T A L 82.66 (313.60) 16.44 4.13 10.63 7.68 (15.70)

6 Increase/decrease in working

capital gap (19.29) 291.51 (5.54) 143.60 30.70 27.20 31.59 53.47

7 Net Surplus (+)/ deficit (-) (Difference of

3 & 6) 12.08 (43.10) (37.87) (115.00) (2.15) 1.00 (0.00) 4.50

8 Increase/decrease in bank (12.07) 43.09 54.87 120.00 - - - -

9 INCREASE/DECREASE IN NET 1,284.97 (165.10) 67.80 455.60 81.88 84.96 90.74 93.99

Page 31: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

Particulars 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

1,284.97 1,119.87 1,187.67 1,643.27 1,725.15 1,810.11 1,900.85 1,994.84

A SALES FOAM & FOAM

ARTICLES 1,262.06 1,106.83 1,176.03 1,631.31 1,713.19 1,798.15 1,888.89 1,982.88

B CHEMICAL FOAMING

PAPER 14.85 1.26 1.00 1.16 1.16 1.16 1.16 1.16

C RAW MATERIAL 1.75 1.47 1.00 1.16 1.16 1.16 1.16 1.16

D EMPTY DRUMS 6.31 4.85 5.00 5.00 5.00 5.00 5.00 5.00

E DUST SEAL 4.96 4.64 4.64 4.64 4.64 4.64 4.64

F HEAD ROOF LINING 0.50 - - - - - -

235.48 154.84 162.85 225.97 237.26 248.98 261.50 274.46

SALES (Value Rs. Lakhs )

( Including Excise)

EXCISE DUTY

J. J. FOAMS PVT. LTD.

5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

figures Rs. Lakhs

ANNEXURE SALES

235.48 154.84 162.85 225.97 237.26 248.98 261.50 274.46

A SALES FOAM & FOAM

ARTICLES 233.18 153.71 162.21 225.01 236.30 248.02 260.54 273.50

B CHEMICAL FOAMING

PAPER 2.05 0.17 0.16 0.16 0.16 0.16 0.16

C RAW MATERIAL 0.25 0.20 0.16 0.16 0.16 0.16 0.16

D EMPTY DRUMS

E DUST SEAL 0.69 0.64 0.64 0.64 0.64 0.64 0.64

F HEAD ROOF LINING 0.07 - - - - - -

NET SALES (VALUE Rs. Lakhs) 1,049.49 965.03 1,024.82 1,417.30 1,487.89 1,561.13 1,639.35 1,720.38

EXCISE DUTY

Page 32: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

Particulars 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD.

5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

figures Rs. Lakhs

ANNEXURE SALES

A SALES FOAM & FOAM

ARTICLES 1,028.88 953.12 1,013.82 1,406.30 1,476.89 1,550.13 1,628.35 1,709.38

B CHEMICAL FOAMING

PAPER 12.80 1.09 1.00 1.00 1.00 1.00 1.00 1.00

C RAW MATERIAL 1.50 1.27 1.00 1.00 1.00 1.00 1.00 1.00

D EMPTY DRUMS 6.31 4.85 5.00 5.00 5.00 5.00 5.00 5.00

E DUST SEAL - 4.27 4.00 4.00 4.00 4.00 4.00 4.00

F HEAD ROOF LINING - 0.43

1,028.88 953.12 1,013.82 1,406.30 1,476.89 1,550.13 1,628.35 1,709.38

FROM EXISTING TUNNEL

DETAILS OF SALES (FOAM & FOAM ARTICLES)

NET SALES VALUE

FROM EXISTING TUNNEL

OF SQUARE BLOCK 1,028.88 953.12 859.02 805.10 845.63 887.31 932.39 978.62

ARTICLE 270.37 205.82 198.00 208.50 219.00 229.50 241.50 253.50

BLOCK 106.60 77.94 79.52 84.00 88.48 92.96 97.44 101.92

ROLL 61.88 139.32 93.50 0.00 0.00 0.00 0.00 0.00

SHEETS 556.61 488.73 452.20 475.00 498.75 523.45 550.05 577.60

SCRAP 33.42 41.31 35.80 37.60 39.40 41.40 43.40 45.60

FROM PROPOSED

TUNNEL OF

CYLINDRICAL BLOCK 0.00 0.00 154.80 601.20 631.26 662.82 695.96 730.76

ROLL 153.00 594.00 623.70 654.89 687.63 722.01

SCRAP 1.80 7.20 7.56 7.94 8.33 8.75

VALUE

Page 33: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

Particulars 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD.

5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

figures Rs. Lakhs

ANNEXURE SALES

999.31 878.49 1012.00 1298.00 1362.80 1430.59 1502.42 1577.34

FROM EXISTING TUNNEL

OF SQUARE BLOCK 999.31 878.49 913.00 902.00 947.00 994.00 1044.00 1096.00

ARTICLE 178.78 125.87 132.00 139.00 146.00 153.00 161.00 169.00

BLOCK 84.14 67.99 71.00 75.00 79.00 83.00 87.00 91.00

ROLL 38.14 61.19 55.00 0.00 0.00 0.00 0.00 0.00

SHEETS 535.58 453.11 476.00 500.00 525.00 551.00 579.00 608.00

SCRAP 162.67 170.33 179.00 188.00 197.00 207.00 217.00 228.00

FROM PROPOSED

TUNNEL OF

CYLINDRICAL BLOCK 0.00 0.00 99.00 396.00 415.80 436.59 458.42 481.34

ROLL 90.00 360.00 378.00 396.90 416.75 437.58

QTY '

000 KG

NET SALES QTY '000 Kg

ROLL 90.00 360.00 378.00 396.90 416.75 437.58

SCRAP 9.00 36.00 37.80 39.69 41.67 43.76

102.96 108.50 100.18 108.34 108.37 108.36 108.38 108.37

FROM EXISTING TUNNEL

OF SQUARE BLOCK 102.96 108.50 94.09 89.26 89.30 89.27 89.31 89.29

ARTICLE 151.23 163.52 150 150 150 150 150 150

BLOCK 126.69 114.63 112 112 112 112 112 112

ROLL 162.24 227.68 170 165 165 165 165 165

SHEETS 103.93 107.86 95 95 95 95 95 95

SCRAP 20.54 24.25 20 20 20 20 20 20

RATE

Rs. Per

Kg

SALE AVERAGE RATE Rs. Per Kg

Page 34: J J FOAM MODERANISATION

PROJECT REPORT FOR MODERNISATION/UPGRADATION

Particulars 31-03-00 31-03-01 31-03-02 31-03-03 31-03-04 31-03-05 31-03-06 31-03-07

J. J. FOAMS PVT. LTD.

5C/15, NEW ROHTAK ROAD NEW DELHI - 110005

figures Rs. Lakhs

ANNEXURE SALES

FROM PROPOSED

TUNNEL OF

CYLINDRICAL BLOCK NA NA 156.36 151.82 151.82 151.82 151.82 151.82

ROLL 170 165 165 165 165 165

SCRAP 20 20 20 20 20 20

OPENING STOCK 57.30 59.45 63.80 90.15 114.80 120.54 126.53 132.88

PRODUCTION 1001.46 882.84 1038.35 1322.65 1368.53 1436.59 1508.77 1583.97

SALES 999.31 878.49 1012.00 1298.00 1362.80 1430.59 1502.42 1577.34

CLOSING STOCK 59.45 63.80 90.15 114.80 120.54 126.53 132.88 139.51

Kg

TOTAL SALES, PRODUCTION AND CLOSING STOCK OF FINISHED GOODS QTY '000 Kg.

CLOSING STOCK

NO OF DAYS SALE 0.71 0.87 1.07 1.06 1.06 1.06 1.06 1.06

VALUE OF FINISHED

GOODS (Rs. Lakhs) 58.21 64.13 79.53 106.13 111.42 116.97 122.84 128.96


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