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Jacob Industries Simulation Report 2014

Date post: 06-May-2015
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Always use proper forecasting techniques when planning expansion in factory capacity and anticipating demand.
15
SIMULATION REPORT Jacob Industries
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Page 1: Jacob Industries Simulation Report 2014

SIMULATION REPORTJacob Industries

Page 2: Jacob Industries Simulation Report 2014
Page 3: Jacob Industries Simulation Report 2014

Team

0 100 200 300 400 500 600 700 800 900 10000

500

1000

1500

2000

2500

3000

3500

Cash Balance

Cash

Page 4: Jacob Industries Simulation Report 2014

Too Much Factory Capacity

On day 859, a decision was taken to increase the current factory capacity from 20 barrels a day to

80.

Cost Savings $3MM

Page 5: Jacob Industries Simulation Report 2014

Inefficient use of the Mailing Option

On day 856, a decision was taken to change the delivery option from truck to mail.

A total of 9600 barrels were mailed from day 859 t0 979.

Cost Savings $0.8MM

Page 6: Jacob Industries Simulation Report 2014

High Levels of W.I.P Maintained

For the period 859 to 1004The reorder point increased to 400 on average.

Cost Savings $4.9MM.

Page 7: Jacob Industries Simulation Report 2014

What To Do?

Page 8: Jacob Industries Simulation Report 2014

Option 1

Page 9: Jacob Industries Simulation Report 2014

Option 2

Page 10: Jacob Industries Simulation Report 2014

ACTION PLAN

1. Shift System: on average 35 days.2. 7 day Moving Average Forecasting Technique.3. Demand more than 100bbls = Trucking4. Demand less than 100bbls = Mailing

Page 11: Jacob Industries Simulation Report 2014

Where We Got To

0 200 400 600 800 1000 1200 1400 16000

500100015002000250030003500

Cash

Cash

Page 12: Jacob Industries Simulation Report 2014

Closing Cash Position

On day 1460Jacob Industries Closing Cash balance

$2.95MM

Page 13: Jacob Industries Simulation Report 2014

What about those Cost Savings?

Page 14: Jacob Industries Simulation Report 2014

Post MortemIssue Issue Projected Cost Saving ($MM)

Too much factory capacity 3.0

Inefficient use of mailing option 0.8

High Levels of W.I.P 4.90

Foregone Interest 0.87

Total 8.7

Projected Closing Balance 12.52

Page 15: Jacob Industries Simulation Report 2014

Questions


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