P Pl tPower PlantsA1M15ENY
Lecture No 8Lecture No. 8Jan Špetlík
spetlij@fel cvut cz - subject in e-mail ENY”[email protected] subject in e mail „ENY
Department of Power Engineering Faculty of Eelectrical Engineering CTU Technická 2Department of Power Engineering, Faculty of Eelectrical Engineering CTU, Technická 2, 166 27 Praha 6
2p
12 MPap2TWithout reheat:
2 12 MPap =
2 530 °CT =⇓
5p-1
2 3429 kJ.kgi =-1 -1
2 6,591 kJ.K .kgs =
⇓
5 3,5 kPap =
-1 -15 6,591 kJ.K .kgs =
Knowing s to the next process:
5 ,p
-11971 kJ kgi =
⇓5 27 °CT =
Total efficiency is thus:5 1971 kJ.kgi =
Knowing T to the next process:
1 27 °CT =
y( )( )
2 5 2 1
2 1 2 1
.
.i i p p vi i p p v
η− − −
= =− − −
1 27 CT0x = (condensation)
-1111 8 kJ kgi =⇓
4
4
3429 1971 1,2.10 .0,0013429 111,8 1,2.10 .0,001
− −= =
− −1 111,8 kJ.kgi =
-1 -11 0,3906 kJ.K .kgs = 1446 43,7%
3305= =
3 2,3 MPap =With reheat: 2p 2T
3 ,p
-12959 kJ ki
-1 -13 6,591 kJ.K .kgs =
⇓3p
3 277 °CT =
13 2959 kJ.kgi =
Knowing p,T to the next process:5' 5p p=
3p
4T
4 480 °CT =
g p, p
⇓
4 2,3 MPap =
-14 3420 kJ.kgi =
-1 -14 7,308 kJ.K .kgs =
⇓
Total efficiency is thus:4 gKnowing s to the next process:
y
( )( )
2 5' 4 3 2 1
2 1 4 3 2 1
..
i i i i p p vi i i i p p v
η− + − − −
= =− + − − −
-1 -15' 7,308 kJ.K .kgs =
3 5 kP
-15' 2186 kJ.kgi =
⇓
( )3429 2186 3420 2959 123429 111,8 3420 2959 12
− + − −= =
− + − −
5' 3,5 kPap =
5' 27 °CT =5' 2186 kJ.kgi
1701 45,2%3766
= =
Steam and Feedwater Circuitdr mdrum
BOILER emergency stop valve(ESV)
steamfeedwaterheating watercooling water
TURBINE
(ESV)
bypass
reheater
gair
HP
LP
IPTG
valvesteam control
bypass
superheaters
economisers(ECO)
vacuum pump
HP
riser
IPvalve
(VP)
down-comer
deaerator
heating circuitextraction
riser
burner
coolingLP heater
dcircuit
HP heaterFwP
feedwater pump (FwP)
condensate colector tank (CCT)feedwater tank
condensercondensate
pump(CoP)
FwPriser
(FwT)
TurbinesBy working medium:- Gaseous (gaseous or liquid fuels, in. temperature 600-1400°C, out.
temperature 450-600°C)temperature 450 600 C)- Steam (superheated steam, in. temperature 400-650°C, out. temperature
28-42°C)F t t (i NPP i t t 300°C t t t- For wet steam (in NPP, in. temperature 300°C, out. temperatureas previous)
By output steam pressure:y p p- Back pressure turbines (out. pressure 0,11-0,6 MPa)- Condensing turbines (out. pressure 20-40 kPa)B t t tiBy steam extraction:- Turbine with unregulated extraction (for feedwater conditioning, gland
steam etc.)- Turbine with regulated extraction (instead of above mentioned extractions
one or more additional for heating system purposes)According to number of parts:According to number of parts:- Single part (lower power ratings)- Multi part (high p. - HP, intermediate p. - IP, low p. - LP parts)
TurbinesBy principle of operation:- Impulse (whole enthalpy drop of the stage is totally changed into kinetic
energy in the stator nozzles steam pressure is the same at input and outputenergy in the stator nozzles, steam pressure is the same at input and output of stage rotor moving blades)
- Reaction (a part of enthalpy drop of the stage is additionally changed into ki ti i th t i bl d )kinetic energy in the rotor moving blades)
Impulse turbine example Reaction turbine example
TurbinesFunctioning:Each single turbine stage is consisting of:- Stationary blades i.e. solid grid of blades (a part of stator) = a set ofStationary blades i.e. solid grid of blades (a part of stator) a set of
parallel nozzles, which are converting steam pressure energy to kinetic energy at minimum losses
- Rotary blades i.e. set of blades (a part of rotor) where steam kinetic energyRotary blades i.e. set of blades (a part of rotor), where steam kinetic energy is converted into rotation energy of turbine body
Velocity of the steam leaving the nozzle:
( )212dq di da d c= + +
Generally:
F di b i i
( )2120 di d c= +
For adiabatic expansion:
( )21 0 0 12.c c i i= + −a
R l i t tl di b ti t
i0i
0p
Real process is not exactly adiabatic, entropyis rising (edge losses, friction losses on stationary and rotary blades, flow direction i
1p
1i
idiΔ 1iΔ
change etc.)s
idi 1
TurbinesO t t fl l it 0 t i t ti f t tOutput flow velocity c0=0, put into equation of state:
( ) ( ) 11 0 1 0 1 0
22. 2. . . . . 11P
Tc i i c T T r TT
κκ
⎛ ⎞⋅= − = − = − =⎜ ⎟− ⎝ ⎠0
1
1
1
2 1
T
pp v
κκ
κ
κ−
⎝ ⎠
⎡ ⎤⎛ ⎞⋅ ⎢ ⎥⎜ ⎟1
0 00
11
pp vpκ
⎢ ⎥= ⋅ ⋅ ⋅ − ⎜ ⎟⎢ ⎥− ⎝ ⎠⎢ ⎥⎣ ⎦Saint Vénant-Wantzel equation
M i fl l it f id l i th i t 0Maximum flow velocity of ideal gas is thus into vacuum p1=0:
1max 0 0 02 2 . .
1 1c p v r Tκ κ
κ κ⋅ ⋅
= ⋅ ⋅ =− −
1
0
pp
β =Pressure ratio:
1 1κ κ− −
If we define mass flow density as:
1 2[k ]1 11 2 1m κκβ β
−⎡ ⎤⋅⎢ ⎥
-1 -2[kg.s .m ]1 0 00
. 11
c p vA v
κ κρ β βκ
= = ⋅ ⋅ ⋅ ⋅ ⋅ −⎢ ⎥− ⎣ ⎦
TurbinesMaximum mass flow density occurs at
121
-k
kp
κκ⎛ ⎞β = =⎜ ⎟
⎝ ⎠
Mass flow density is not any more growing
along with further output pressure decrease
criticalpressure
01k p⎜ ⎟κ +⎝ ⎠ along with further output pressure decrease.
Other critical parameters:2T T 2 2 T⋅ κ ⋅ κ
0 1kT T .=κ+ 0 0 01 1kc p v r T= ⋅ ⋅ = ⋅ ⋅
κ + κ+Speed of sound for ideal gas:
⎛ ⎞ 1
s
pa r T⎛ ⎞∂= = κ⋅ ⋅⎜ ⎟∂ρ⎝ ⎠
1
0 0k
k k kT Ta r T p v c
κ−κ
== κ⋅ ⋅ = κ⋅ ⋅ ⋅β =and thus
In a convergent nozzle, there is no outlet velocity riseafter exceeding critical parameters – choked flow. A part of pressure energy is converted to whirlingof pressure energy is converted to whirling => to be able to rise the velocity we must use
convergent-divergent de Laval nozzle.Ma>1 supersonic flow
De Laval nozzleMach number: Ma c
a=
Ma>1 supersonic flow
Ma<1 subsonic flow
TurbinesMa>1 Ma<1
kβ
cρcβk Plyn
0 487 ideal single-atom gas
Values βk:
.cρ
c
maxc
k kc a=
0,487 ideal single atom gas
0,528 ideal two-atom gas
0,540 ideal three-atom gas
0,53 aira
,
0,55 superheated steam
0,58 saturated steam
βIn real nozzle we must take into account friction and whirling losses, sothe output velocity is lower than adiabatic which can be expressed bythe output velocity is lower than adiabatic, which can be expressed by
factor:1cϕ =idc
ϕ
and nozzle efficiency:2 0 1i i−
η ϕ 0 1
0 idi iη = ϕ =
−
TurbinesImpulse turbine:
Bl dp
emission steam
interspaceBlades:
emission steamadmission
steam stationary bladesrotary blades
Reaction turbine:shaft
impulse turbine reaction turbine
shaft
1rc1 1r op p= 1rp
1p
one stage
0c0pkondc
0c
0p1rc
kondc
1op
1ockondp 0c kond
kondp
1oc
TurbinesIn the case of reaction turbine:
i i isentropic heat drop in rotor
Degree of reaction:
0 1
0 1
ri i isentropic heat drop in rotorRi i isentropic heat drop in stage−
= =−
Shaft torque and stage power output:Working medium leaving the nozzles of stationary blades at velocityand entering the rotary blades, where the kinetic energy is converted to the
1rc
( )1 1o r oF m. c c= −
and entering the rotary blades, where the kinetic energy is converted to the
shaft torque. Thus force arising at the perimeter of wheel with rotary blades:
and the shaft torque:( )1 1o o r oM F ,r m. c c .r= = −
stage power output:
( )1 1 1 2o o r o o oP M . m. c .u c .u= ω= −
where are corresponding perimeter velocities1 2o ou ,u
Turbine Oil and Gland Steam SystemOil:Oil:Two basic functions:- Lube oil is used for machine bearing cooling and lubrication- Regulation oil is used in turbine electro-hydraulic (EH) regulation systems –
regulation quantity is oil pressure- Primary oil – turbine speedPrimary oil turbine speed- Secondary oil – valve opening position- Oil for emergency stop valve
R l ti il t bi l t t l- Regulating oil – turbine elements controlGland steam:- Turbine cannot be ideally sealed. The air is getting into the underpressure y g g p
parts of turbine, unlike the steam is leaking from the overpressure parts- To avoid this effect every part of machine set is equipped with labyrinth seals
supplied with IP gland steam (circa ~2 MPa)supplied with IP gland steam (circa 2 MPa)- Gland steam gets into (or out from) the labyrinth steam trap to slow down the
leakage in the space between rotor and stator
Turbine Oil and Gland Steam SystemESV
steamfeedwatercooling water
control valve
admission steam
gland steamoil
HP LPIP TG
lube oil
shaftglandbearing
emission steam(to condenser)
condensateemergency DC
expander
condensatefrom CoP
g ypump (EOP)
regulationoil
main oil reg. of temperature expandergland steamcondenser
(GSC)
tank (MOT)main oil reg. of temperature
oil pumps (OP) condensateto LPH(OC)
oil cooler
Condensation and Water Conditioningemission steamsteam emission steam
cooling pump(CP)
vacuum pump (VP)steamfeedwatercooling watergland steam
make-up water (DEMI)h d i d (d i )
cool/warm cooling water channels
(CP)
closed/open cooling system
oil
hydrazine dosage (de-oxygening)Condensatepump (CoP)
LP Feedwater ConditioningOC GSC
closed/open cooling system
HP Feedwater Conditioning
LPH 4LPH 3
HPH 1HPH 2
generator cooling
LPH 4
FwT
Dear.FwP
HPH 1HPH 2boiler
LPH 1LPH 2CCT
BoilersBy fuel type:- Solid (coal, coke, biomass, waste)- Gas (NG, CNG, LPG)Gas (NG, CNG, LPG)- Liquid (LFO, HFO)By output steam pressure:- Low pressure (pressure up to1,6 MPa)- Intermediate pressure (pressure 1,6-5 MPa)- High pressure (pressure 5-13 MPa)g p (p )- Extra high pressure (pressure 13-22,5 MPa)- Supercritical (pressure over 22,5 MPa)B t tBy evaporator type:- Boilers with natural circulation- Boilers with forced circulation (La Mont) boilers with low} water content- Drumless (supercritical - Sulzer, Benson)- Shell boilers (heat transfer through corrugated iron)
Fire tube boilers (flue gases are flowing inside tubes)}} water content
boilers with highwater content- Fire tube boilers (flue gases are flowing inside tubes)} water content
BoilersBy combustion device principle:- Grate (lower power outputs)- Pulverized (dry bottom – evaporators on walls, wet bottom – evaporators onPulverized (dry bottom evaporators on walls, wet bottom evaporators on
walls + bottom)- Fluidized bed (less sensitive to fuel change, desulphurization inside the boiler)Grate boilers: Main parts:Grate boilers: Main parts:
- The walls are surrounding the combustion chamberGrate with fuel feed hopper- Grate with fuel feed hopper, barrier, slag weir and ash hoppers
- Primary air inlet from belowPrimary air inlet from below
Main grate parts:- Supporting constructionSupporting construction- Grate mover (travelling grates)Travelling grate – suitable forenergetic applicationsenergetic applications
BoilersGrate boilers:Grate boilers:
effective grate lengthlength of drying
length of burn-out
Gross grate area:Q
total grate lengtheffective grate length length of burn out
2[m ]pal nr
r
m QS a L
q⋅
= = ⋅
-1[kg s ]m fuel mass flow-1 [MJ.kg ]nQ-2 [MW.m ]rq
[kg.s ]palm fuel mass flow
fuel calorific valueaverage rated heat otput
-2of grate 0 7 1 6 MW m≈[m]a,L
[ ]rq of grate 0,7-1,6 MW.m≈grate width, length
Typical burning time for grate boilers: tens of minutes
BoilersPulverized boilers:Pulverized boilers:
The boilers are equipped with hammermills for combustion lignite or black coal in p l eri ed form Boilers ha ecoal in pulverized form. Boilers have wide power output regulation range without employing stabilization (LFO). Pulverized boilers are constructed from rating 50 t/h.Typical burning time for pulverizedTypical burning time for pulverizedboilers:1 - 3 s
BoilersFluidized bed boilers:Fluidized bed boilers:Technology is based on properties of solid/fluid mixture. Combustion air inlet is at chamber bottom and blows air into solid fuel particles. Resulting fluid mixture h l ti f ith l ti l hi h ti l d Th th ihas large reaction surface with relatively high particle speeds. Thus there isachieved very intensive burning in the bed. Solid or liquid waste can be combusted this way (crushed or milled at the same grain size). Fluid combustion is s itable for aste of high s lf r content beca se comb stion prod cts can beis suitable for waste of high sulfur content, because combustion products can be separated by adding lime or limestone directly into the waste. Not applicable for sintering waste.
Classification of fluidized beds:
- Bubbling Fluidized Bed – BFB- Circulating Fluidized Bed - CFB
CFB meets nowadays requirements on emissionsand is the best choice for lignite fired power plants of hi h ti
CFB fluid boiler
higher ratings
BoilersCFB fluid boiler:CFB fluid boiler:
separatorseparator
membrane cyclon
combustion chamber
fluidized bed dosage/offtake of bottomash / sand
Boilers – Hydraulic PartPressure losses:Pressure losses:Calculation of pressures inside boiler is necessary for final dimensioning of feedwater pump (resp. turbine). Total pressure losses consist of:
t m h dp p p p pΔ = Δ +Δ ±Δ ±Δpipe friction
local resistances (inflow, outflow, knees...) hydrostatic pressure
dynamic flow pressure
Water:Espec. for laminar flow:
( , , )
2
2tl cp . . .
dΔ = λ ρ 64
λ = Re c.d=2t
ekv
pd
ρ
friction factorRe
λ = Reν
Reynolds n.kinematicviscosity
Steam:2
pr.T
ρ = 2
1 4m .mc .A .d .
= =ρ π ρ
2
1 1 2 5
16t
m r.Tp p p . . . .ld
Δ = − − λπ ρ
Evaporator:Complex model, approximated by cubic equation:
A 3 3t
Ap .m B.m C.Q.mQ
Δ = − + A,B,C konstanty
Boilers – Hydraulic PartL l i t Hydrostatic pressure: Dynamic pressure:Local resistances:
2
2m mcp . .Δ = ζ ρ∑
Hydrostatic pressure:
hp h. .gΔ = Δ ρ
Dynamic pressure:2 2
1 1 2 2
2 2d.c .cp ρ ρ
Δ = −2
local resistances factor
Natural circulation, circulation ratio:
( )zc t m zcp p p f cΔ = Δ +Δ =Pressure losses exposed by water/steam flow in evaporator are a function of velocity
Static overpressure in evaporator is caused by hydrostatic pressure difference
For natural circulation dimensioning must be found flow velocity , corresponding to *c( )sop down comer riser sopp h. .g h. .g f c−Δ = ρ − ρ =
Static overpressure in evaporator is caused by hydrostatic pressure difference
equality between losses and overpressure( ) ( )* *
zc sopf c f c=
Ci l ti tiCirculation ratio:z
v
mCRm
=water passing into riser
steam generated in evaporator
Typical value for boilers of higher ratings is 6-8.
Boilers – Hydraulic PartSteam drum: J
ISteam drum: KL
IH
GBoiler drum is a thick-walled pressure vessel (wall thickness about 10 cm)With diameter circa 1 m located in
NE
M
F
max.
norm.cyklon cyklon
With diameter circa 1 m, located in upper part of front pass of boiler. Down-comers and risers outlets are located in underneath superheater O
P
D
C
min.
3 x 50
cyklon cyklonlocated in underneath, superheater outlets in upper parts. Boiler water level is an interface for two water states. This level must be kept at
AB R
A - odvodnění bubnu H - pojišťovací ventilyB,R - zavodňovací trubky I,K,L - parovody k PK 1 C,D - várnice pravé strany J - alkalizace
states. This level must be kept at constant value circa in the middle of drum pressure vessel. No steam must enter into down-comers and no water
E,F - várnice přední stěny M,N - várnice levé strany G - napájení bubnu O,P - várnice zadní stěnyinto superheaters!