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Jay Mileyjaycmiley.com/portfolio_Jay_Miley.pdf · Small Scale Intelligent Vehicle Design Platform...

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Summary of Qualificaons Hands on design, prototyping, and development experience in multiple industries including aerospace, mechatronics, and autonomous vehicles. Project management and communication experience, including cross-disciplinary coordination. B.S. Mechanical Engineering Dec 2017 Mechatronics Concentration | California Polytechnic State University, San Luis Obispo JAY MILEY MECHANICAL ENGINEER AEROSPACE MANUFACTURING DESIGN MECHATRONIC INTEGRATION AUTONOMOUS VEHICLES
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Page 1: Jay Mileyjaycmiley.com/portfolio_Jay_Miley.pdf · Small Scale Intelligent Vehicle Design Platform 2016-2017 Designed, sourced, and iterated a custom motherboard to create the physically

Summary of QualificationsHands on design, prototyping, and development experience in multiple industries including aerospace, mechatronics, and autonomous vehicles. Project management and communication experience, including cross-disciplinary coordination.

B.S. Mechanical Engineering Dec 2017Mechatronics Concentration | California Polytechnic State University, San Luis Obispo

Jay MileyMECHANICAL ENGINEER

AEROSPACE

MANUFACTURING DESIGN

MECHATRONIC INTEGRATION

AUTONOMOUS VEHICLES

Page 2: Jay Mileyjaycmiley.com/portfolio_Jay_Miley.pdf · Small Scale Intelligent Vehicle Design Platform 2016-2017 Designed, sourced, and iterated a custom motherboard to create the physically

Small Scale Intelligent Vehicle Design Platform 2016-2017

Development of reproducible, low-cost, flexible design platform for autonomous vehicle algorithms.

Designed to be entirely programmable in Simulink, the platform would provide a flexible suite of sensors and actuators and the ability to develop control regimes without any programming. To be used to run a graduate level course for mechanical engineers.

9 month senior project with another mechanical engineer and a computer engineer, with designs fully open sourced. Entered NHTSA international Enhanced Safety of Vehicles student competition in Detroit MI and was awarded runner up.

Designed mechatronic systems architecture to provide a fully hardware-agnostic software layer, ensuring the ease of use and flexibility of the system.

Completed a full 3d model of the hobby-grade RC car used as a base, opening the door for custom replacement of drivetrain and chassis components.

Page 3: Jay Mileyjaycmiley.com/portfolio_Jay_Miley.pdf · Small Scale Intelligent Vehicle Design Platform 2016-2017 Designed, sourced, and iterated a custom motherboard to create the physically

Small Scale Intelligent Vehicle Design Platform 2016-2017

Designed, sourced, and iterated a custom motherboard to create the physically hardware-agnostic system, interfacing with two microprocessors, the power system, and all sensors and actuators.

Designed and manufactured custom drivetrain components with a broad range of manufacturing methods, including 3d printing, waterjet cutting, and CNC milling. Custom drivetrain components meshed seamlessly with the hobby RC car suspension and steering systems.

Developed assembly and harnessing procedures, completing full assembly and test of the car. Facilitated firmware and communication scheme development as well as sensor integration.

Completed live repeatability and input profile tests, post-processing accelerometer data to find desired signal within the noise. Created vehicle stability and safety algorithms (including active cruise control and simulated differential) in real-time during a public demo.

Thoroughly documented and open-sourced the development process and final design.

Page 4: Jay Mileyjaycmiley.com/portfolio_Jay_Miley.pdf · Small Scale Intelligent Vehicle Design Platform 2016-2017 Designed, sourced, and iterated a custom motherboard to create the physically

Battery Bracket - Polysat 2016

Design and manufacture of high-capacity battery bracket for a 3U (30cmx10cmx10cm) nano-satellite.

Iterative design with support from senior members to ensure that it would remain stable during launch vibration conditions. Full ownership of manufacturing design and fixturing.

Net shape was designed to be conducive with limited tooling on a 3-axis CNC mill.

4 piece design was used to ensure easy assembly, disassembly, and maintenance access within the satellite bus.

Top and bottom ‘sleds’ ensure that there is no cantilevered mass producing dangerous vibrational modes.

Page 5: Jay Mileyjaycmiley.com/portfolio_Jay_Miley.pdf · Small Scale Intelligent Vehicle Design Platform 2016-2017 Designed, sourced, and iterated a custom motherboard to create the physically

Accessible Electric Tricycle Design - Design II 2016

Conceptual and detail design of accessible offroad electric tricycle intended for users with limited or no leg mobility.

Working on a team of 9 over the course of 10 weeks, completed conceptual, system, and component design with full documentation and justification. Effectively made configuration and ergonomic decisions as a team, then distributed specific design tasks to individuals.

Worked with a sub-team of 2 others to complete system level drivetrain concept, then broke off to detail design of sections.

Tasked with the gear ratio selection and gearbox design, developed dynamic calculation tools to compare various ratios and generate design factors for mechanical designs of components including gears, bearings, and shafts.

Finalized detail design of gearbox, including documentation, dogtooth design, and shifting layout.

Page 6: Jay Mileyjaycmiley.com/portfolio_Jay_Miley.pdf · Small Scale Intelligent Vehicle Design Platform 2016-2017 Designed, sourced, and iterated a custom motherboard to create the physically

Surf Leash Accessory 2015

Designed and iterated product and manufacturing design for surf leash repair accessory in support of an entrepreneurial venture.

Provided engineering judgement in initial concept development process, continuing on to create a rough prototype with readily available materials for initial testing.

Created testing plan for initial prototype to ensure feasibility of concept before continuing with development.

Designed and produced a more refined prototype for user testing as a stop-gap while alternative production methods were explored and supplier relations were strengthened.

Exploring different materials and manufacturing processes to provide seawater resilient designs, created cast-urethane design including mold core. Partnered with local urethane manufacturer to create a small prototype run of varying durometers, some with captive nuts to provide better thread.

Concluded that urethane was an inviable material for this design, setting sights toward ABS for a future concept.


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