TRAINING SEMINAR

Training Carried at: ESCORT AGRI MACHINERY GROUPEe

Submitted to: Submitted by: Mr. Sulabh Nalwaya Jayaditya kumarJayaditya kumarLect.(M.E., Dept.)

INTRODUCTION

In today’s competitive world with fast depleting material resource.It has become imperative to develop human resources and effectiveness.

The genesis of Escorts goes back to 1944 when two brothers, Mr. H. P. Nanda and Mr. Yudi Nanda, launched a small agency house, Escorts Agents Ltd. in Lahore.

Agri machinery group is the part of Escorts Ltd. In 1960, parent company, Escorts, set up the strategic Agri Machinery Group (AMG) to venture into tractors.

Presently Production 72,000 tractors per annum. Present Turn over US$ 30 million. Features Of AMG

• KMC (knowledge management centre)• Component Plant • Tractor Assembly Plant • Crankshaft & Hydraulic Plant

ASSEMBLY OF TRACTOR

Following procedure is used to assemble a tractor :-

Rear Assembly Line

Transmission Assembly

Engine and clutch Assembly Line

Front axle and accessories

Paint Shop

Wheel Assembly

Rear Assembly Line

• Rear assembly line is starting of assembly shop.

• The various differential parts such as shaft, differential cage etc. are assembled.

• Differential cover assemble after these assemblies.

Transmission Assembly

• The gear box assembly is the second stage of the assembly unit in which the gear box is assembled.• Firstly, the gearbox cage is collected from the conveyor roller and successively parts such as the counter shafts, clutch shafts, main shaft along with the ball bearings are assembled to the unit.

Engine and clutch Assembly Line

• First there is clutch assembly.• Single coil type clutch are fitted. • Engine from sub assembly are

assembled to the main line. A four stoke 3 cylinder diesel engine first assembled at the engine sub assembly.

• They are also held by the pneumatic bolt guns.

Front axle • After engine fitting there is assembly of front axle.• After front axle there are steering assembly of the steering and accessories. Then clutch pedal and break is fitted.• Fuel tank is fitted after this.• After the whole assembly goes the lift for painting in the paint shop.

Paint Shop• Paint shop is completely automatic.• In the paint shop first there is

degressing water rinsing and demineralized water rinsing.

• After that air blowing is done.• Paint Baking Oven removes the

moisture from water-based coatings and adhesives.

• After that unsmasking and touch up and painted the body.

Wheel Assembly • After painting there is fitting of rear wheel and front wheel fitment.• After fitting the wheels there is following fitment:- Fan and Motor Rear hood Radiator and coolant Steering wheel Mirror Air filter Front light Seat Silensor

Final Testing

• Final testing of tractor is lift testing and the test of track. At there a hydraulic force of 1050 kg applied and testing is done.

Any Queries

Thank You