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The Jobber XL is a precision, cost effective CNC
Turning Machine ideal for job shops and
ancillaries. Unlike retrofit CNC machines, the
Jobber is a full-fledged CNC machine designed
and built to take advantage of CNC features like
high rapid rates, cutting parameters, constant
surface speed, etc. The machine elements like
ball screws, bearings, CNC systems and drives
have been chosen from the best available in the
world. The machine is put together by a
dedicated team of skilled craftsmen, under
expert technical guidance.
X and Z-axes feature precision ball screws
supported at both ends. The guide ways are well
spaced to ensure stability, fully protected and
are made of hardened and ground box way
strips. The mating way is bonded with turcite forits superior wear and friction characteristics.
Automatic metered lubrication is provided to all
guide ways and ball screws.
AXES
The machine uses highly reliable and internationally
accepted electrical elements and sub systems. Fanuc
CNC system, Fanuc AC digital spindle motor with
controller and Fanuc axes motors with controller are
offered as standard.
Electrical System
The bed is a fine grain grade 25 cast iron casting. It is
well ribbed to provide rigidity and is thermally
seasoned. The bed is designed for easy chip flow and
removal.
BED
Interference Diagram
1377
7.40
40
235
0
27
xMa
Machining
Da.i
P ES INDL EC NTRE
5
03
13540140
R M216 ax.
Machining Range
Z AXIS STROKE 40071.5
25
85
SPINDLE CENTRE LINE
5
140
X-AXISSTROKE
35
153 100
QUILL STROKE
235
TAILSTOCK BASE TRAVEL
857
Tooling Diagram
STANDARD
OPTIONAL
DRILL SOCKET
BORINGBAR SLEEVEBORING BAR
ID CUTTING
FACE CUTTING
FACE & OD CUTTING
DIRECT MOUNTINGON THE TURRET
FACE &ID HOLDER
BORINGBAR HOLDER
U - DRILL
DRILL
U-DRILL SOCKET U-DRILL HOLDER
TURRET HEAD
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The spindle is assembled and tested in a
controlled clean room environment. The spindle
uses precision bearings in front and rear. The
bearings are grease lubricated for life.
SPINDLE TAILSTOCK
The tailstock is supported on V and flat guide
ways and houses a live center.
Computerised spindle stabilization
Speed Vs Temperature Graph
6000
5000
4000
3000
2000
1000
Speed(rpm)
0161
1162
1263
1364
1465
1566
1667
1768
1869
196
101
106
111
116
121
126
131
136
141
146
151
156
161
166
70
60
50
40
30
20
10
0
Temperature
Period
Speed
Temp
Ball bar testing
CONTINUOUS RATING
60 MIN. RATING
15 MIN. RATING
Power Torque Diagram
4000
500
1000
1500
2000
2500
3000
3500
13330
8
7.5
7
6.5
6
5.5
5
4.5
4
3
2
1
6.4
POWERkW
SPINDLE SPEED RPM
T
7
N
=
1
m
T9
N
=3
mT
=2N
5m
Overall Views
1545
1750
2300
2850
30
1750
1050
1370 for Conveyor
Removal
2217
2200
3200
3560
1192 for Conveyor
Removal
290
1150
For Tank Removal
1625
45
0
522
73
R
5
390
340
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ACEI/Jobber
XL/0805/4/SWE
Specif ications correct at t ime of p rint. Owing to continuo us upgrading of our products,
the specification s may be reconf irmed w hile ordering.
CNC System Fanuc 0i Mate-TCFeatures
Manual data input Simultaneously controllable 2 axes Part program storage & editing Tool nose radius compensation Self diagnostics Constant surface speed control Multiple repetitive cycles Thread cutting cycles Feed rate override Circular interpolation Direct drawing dimension programming Absolute/incremental programming Tape punch interface (RS 232C port) Program memory 640 meters of tape 256K Backlash compensation Background editing Inch/metric switchable Dynamic Graphics
Standard Features Hydraulic power chuck 165 mm AC spindle & axes drives AC unit for electricals High speed bi-directional tool turret Hardened and ground guide way strips Turcite anti-slipstick liners on slide way surfaces Tailstock with live center
Automatic centralized lubrication Built-in lighting system OD turning tool holder (8 nos) Boring bar holder (4 nos) Facing tool holder (2 nos) Set of sleeves Coolant system
ACE DESIGNERS LTD.
Plot No.7 & 8, II Phase, Peenya Industrial Area, Bangalore - 560 058Tel : +91-80-2218 6700, Fax: +91-80-2218 6723, E-mail : [email protected]: http://www.acedesigners.co.in
: Tel: 044-23741544/ 23741734/ 23740921, Email: [email protected] : Tel: 0422-2520183/ 2523141, Email: [email protected]
:Tel: 033-55295693, Email: [email protected] : Tel: 011-22025846/ 22026874, Email: [email protected]
: Tel: 020-27479661/ 27481438, Email: [email protected] : Tel: 022-26862017/ 26860099, Email: [email protected]
: Tel: 080-22263724/ 22389668, Email: [email protected] : Tel: 0240-2552309, Email: [email protected] and Serviced by :
SPECIFICATIONSCapacity
Main Spindle
Spindle Drive
Axes Slides
Tailstock
Turret
Weight (approx.)
Dimension (approx)
Distance between centers mm 425Maximum turning dia. mm 270Maximum turning length mm 400Swing over bed mm 500Swing over carriage mm 250
Spindle nose A2-5Bore through spindle mm 47Bar capacity* mm 25*Chuck size mm 165Front bearing bore mm 80
Spindle motor rated power kW 5.5/7.5(continuous rating/15 min. rating)Speed range (inf. variable) rpm 50 - 4000Full power range rpm 1000 - 3000
X axis stroke mm 140Z axis stroke mm 400Feed rate (inf. Variable) mm / min. 0 - 10,000
Rapid traverse rate: X axis m / min. 20Rapid traverse rate: Z axis m / min. 20
Threading pitch (max.) mm 32
Quill diameter mm 80Quill stroke mm 100
Taper in quill MT4Thrust (adjustable) Max. Kgf. 500Tailstock base travel mm 235
No. of stations 8Maximum boring bar dia. mm 40
Tool cross section mm 25 x 25
kg. 4000
mm 2200 x 1750 x 1750
*With appropriate workholding
Total solutions Total customer service