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Jobber XL

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  • 8/13/2019 Jobber XL

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    The Jobber XL is a precision, cost effective CNC

    Turning Machine ideal for job shops and

    ancillaries. Unlike retrofit CNC machines, the

    Jobber is a full-fledged CNC machine designed

    and built to take advantage of CNC features like

    high rapid rates, cutting parameters, constant

    surface speed, etc. The machine elements like

    ball screws, bearings, CNC systems and drives

    have been chosen from the best available in the

    world. The machine is put together by a

    dedicated team of skilled craftsmen, under

    expert technical guidance.

    X and Z-axes feature precision ball screws

    supported at both ends. The guide ways are well

    spaced to ensure stability, fully protected and

    are made of hardened and ground box way

    strips. The mating way is bonded with turcite forits superior wear and friction characteristics.

    Automatic metered lubrication is provided to all

    guide ways and ball screws.

    AXES

    The machine uses highly reliable and internationally

    accepted electrical elements and sub systems. Fanuc

    CNC system, Fanuc AC digital spindle motor with

    controller and Fanuc axes motors with controller are

    offered as standard.

    Electrical System

    The bed is a fine grain grade 25 cast iron casting. It is

    well ribbed to provide rigidity and is thermally

    seasoned. The bed is designed for easy chip flow and

    removal.

    BED

    Interference Diagram

    1377

    7.40

    40

    235

    0

    27

    xMa

    Machining

    Da.i

    P ES INDL EC NTRE

    5

    03

    13540140

    R M216 ax.

    Machining Range

    Z AXIS STROKE 40071.5

    25

    85

    SPINDLE CENTRE LINE

    5

    140

    X-AXISSTROKE

    35

    153 100

    QUILL STROKE

    235

    TAILSTOCK BASE TRAVEL

    857

    Tooling Diagram

    STANDARD

    OPTIONAL

    DRILL SOCKET

    BORINGBAR SLEEVEBORING BAR

    ID CUTTING

    FACE CUTTING

    FACE & OD CUTTING

    DIRECT MOUNTINGON THE TURRET

    FACE &ID HOLDER

    BORINGBAR HOLDER

    U - DRILL

    DRILL

    U-DRILL SOCKET U-DRILL HOLDER

    TURRET HEAD

  • 8/13/2019 Jobber XL

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    The spindle is assembled and tested in a

    controlled clean room environment. The spindle

    uses precision bearings in front and rear. The

    bearings are grease lubricated for life.

    SPINDLE TAILSTOCK

    The tailstock is supported on V and flat guide

    ways and houses a live center.

    Computerised spindle stabilization

    Speed Vs Temperature Graph

    6000

    5000

    4000

    3000

    2000

    1000

    Speed(rpm)

    0161

    1162

    1263

    1364

    1465

    1566

    1667

    1768

    1869

    196

    101

    106

    111

    116

    121

    126

    131

    136

    141

    146

    151

    156

    161

    166

    70

    60

    50

    40

    30

    20

    10

    0

    Temperature

    Period

    Speed

    Temp

    Ball bar testing

    CONTINUOUS RATING

    60 MIN. RATING

    15 MIN. RATING

    Power Torque Diagram

    4000

    500

    1000

    1500

    2000

    2500

    3000

    3500

    13330

    8

    7.5

    7

    6.5

    6

    5.5

    5

    4.5

    4

    3

    2

    1

    6.4

    POWERkW

    SPINDLE SPEED RPM

    T

    7

    N

    =

    1

    m

    T9

    N

    =3

    mT

    =2N

    5m

    Overall Views

    1545

    1750

    2300

    2850

    30

    1750

    1050

    1370 for Conveyor

    Removal

    2217

    2200

    3200

    3560

    1192 for Conveyor

    Removal

    290

    1150

    For Tank Removal

    1625

    45

    0

    522

    73

    R

    5

    390

    340

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    ACEI/Jobber

    XL/0805/4/SWE

    Specif ications correct at t ime of p rint. Owing to continuo us upgrading of our products,

    the specification s may be reconf irmed w hile ordering.

    CNC System Fanuc 0i Mate-TCFeatures

    Manual data input Simultaneously controllable 2 axes Part program storage & editing Tool nose radius compensation Self diagnostics Constant surface speed control Multiple repetitive cycles Thread cutting cycles Feed rate override Circular interpolation Direct drawing dimension programming Absolute/incremental programming Tape punch interface (RS 232C port) Program memory 640 meters of tape 256K Backlash compensation Background editing Inch/metric switchable Dynamic Graphics

    Standard Features Hydraulic power chuck 165 mm AC spindle & axes drives AC unit for electricals High speed bi-directional tool turret Hardened and ground guide way strips Turcite anti-slipstick liners on slide way surfaces Tailstock with live center

    Automatic centralized lubrication Built-in lighting system OD turning tool holder (8 nos) Boring bar holder (4 nos) Facing tool holder (2 nos) Set of sleeves Coolant system

    ACE DESIGNERS LTD.

    Plot No.7 & 8, II Phase, Peenya Industrial Area, Bangalore - 560 058Tel : +91-80-2218 6700, Fax: +91-80-2218 6723, E-mail : [email protected]: http://www.acedesigners.co.in

    : Tel: 044-23741544/ 23741734/ 23740921, Email: [email protected] : Tel: 0422-2520183/ 2523141, Email: [email protected]

    :Tel: 033-55295693, Email: [email protected] : Tel: 011-22025846/ 22026874, Email: [email protected]

    : Tel: 020-27479661/ 27481438, Email: [email protected] : Tel: 022-26862017/ 26860099, Email: [email protected]

    : Tel: 080-22263724/ 22389668, Email: [email protected] : Tel: 0240-2552309, Email: [email protected] and Serviced by :

    SPECIFICATIONSCapacity

    Main Spindle

    Spindle Drive

    Axes Slides

    Tailstock

    Turret

    Weight (approx.)

    Dimension (approx)

    Distance between centers mm 425Maximum turning dia. mm 270Maximum turning length mm 400Swing over bed mm 500Swing over carriage mm 250

    Spindle nose A2-5Bore through spindle mm 47Bar capacity* mm 25*Chuck size mm 165Front bearing bore mm 80

    Spindle motor rated power kW 5.5/7.5(continuous rating/15 min. rating)Speed range (inf. variable) rpm 50 - 4000Full power range rpm 1000 - 3000

    X axis stroke mm 140Z axis stroke mm 400Feed rate (inf. Variable) mm / min. 0 - 10,000

    Rapid traverse rate: X axis m / min. 20Rapid traverse rate: Z axis m / min. 20

    Threading pitch (max.) mm 32

    Quill diameter mm 80Quill stroke mm 100

    Taper in quill MT4Thrust (adjustable) Max. Kgf. 500Tailstock base travel mm 235

    No. of stations 8Maximum boring bar dia. mm 40

    Tool cross section mm 25 x 25

    kg. 4000

    mm 2200 x 1750 x 1750

    *With appropriate workholding

    Total solutions Total customer service


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