17
® MANUAL 143279 John Deere 9030 Series TRACTORS
®
MANUAL143279
John Deere 9030 SeriesTRACTORS
®
Degelman Industries Ltd.272 Industrial Drive, Box 830Regina, SK Canada S4P 3B1Toll Free: 1.800.667.3545306.543.4447 543.2140 fx
SAFETYThe safety instructions that follow pertain only to this specific equipment. You should be aware of agricultural & industrial safety especially related to heavy equipment. If you are not familiar with safety procedures then you should obtain training.Improper use will result in injury or death.
143279
John Deere 9030 SeriesTRACTORS
Blade & Pivot Frames 1-4
Main Frame & Dlock 5
Bracket Installation 6
Cylinders & Hydraulics 7-8
Mounting Procedure 9
Safety 10
Operation & Maintenance 11-12
Attachments 13
Warranty 14
®
p1
Blade & Pivot 6600
143279
John Deere 9030 Series
1 114999 16 ft 6600 Dozer blade 1 115000 14 ft 1 112100 12 ft 1 2 783450 6600 Pivot frame 1 3 115160 Pin 2
4 116208 8ft Cutting edge 2 116207 7ft 2 116206 6ft 2 5 118204 Plow bolt 5/8 x 2 1/4 ar 6 118448 Lock nut 5/8 unitq ar
7 806014 Skid shoe 2 8 115402 Pin 2 9 118901 Lynch pin 1 1/2 lg 2
2
1
21
22
4
4
4
6
9
7
5
6
5
8
3
p2
Blade & Pivot 6900143279
10 112362 16 ft 6900 Dozer blade 1 112361 14 ft 1 112360 12 ft 1 11 783430 69/7200 Pivot frame 1 12 112274 Pivot pn, blade/pivot 1 13 118050 Bolt 3/4 x 3 2 14 118516 Flat washer 3/4 4 15 118509 Lock washer 3/4 2 16 118410 Nut 3/4 2
17 782207 Angle cyl pin 2 18 118611 Bolt 1/2 x 2-1/4 2 19 118587 Flat washer 1/2 sae 2 20 118504 Lock washer 1/2 2 21 118405 Nut 1/2 2 22 141524 Relief valve 1 23 781198 Relief valve brkt 1 24 118105 Bolt 5/16 x 2-1/2 2 25 118530 Lock washer 5/16 2 26 118427 Nut 5/16 2
27 132039 Sidewind jack 2 28 117145 Bushing 2
2827
10
11
12
13
16
22
2324
2526
15
14
14
17
18
19
2021
p3
®
143279
John Deere 9030 Series
Blade & Pivot 7200
15
2627
1
3
6
5
5
4
2122
23
2425
16
1514
2
7
7
8
8
6
p4
143279
1 112199 16 ft 7200 Dozer blade 1 112205 14 ft 1 112200 12 ft 1 2 112181 Tilt plate 1 3 112272 Tilt ring 2 4 112274 Pivot pin, blade/pivot 1 5 118050 Bolt 3/4 x 3 2 6 118516 Flat washer 3/4 4 7 118509 Lock washer 3/4 2 8 118410 Nut 3/4 2 9 116208 8ft Cutting edge 2 116207 7ft 2 116206 6ft 2 10 118204 Plow bolt 5/8 x 2-1/4 ar 11 118448 Lock nut 5/8 ar
12 806014 Skid shoe 2 13 115402 Pin 2 14 118901 Lynch pin 1-1/2 2
15 783430 69/7200 Pivot frame 1 16 782207 Angle cyl pin 2 17 118611 Bolt 1/2 x 2-1/4 2 18 118587 Flat washer 1/2 sae 2 19 118504 Lock washer 1/2 2 20 118405 Nut 1/2 2 21 141524 Relief valve 1 22 781198 Relief valve brkt 1 23 118105 Bolt 5/16 x 2-1/2 2 24 118530 Lock washer 5/16 2 25 118427 Nut 5/16 2
26 132039 Sidewind jack 2 27 117145 Bushing 2
16
17
18
1920
9
1114
12
10
13
5 4 3
2
6
1
®
143279
John Deere 9030 Series
p5
1 783440 Main Frame 1
2 783445 Pivot Pin, pivot/main 2
3 118645 Bolt, 5/8 x 1-1/4 2 4 118508 Lock Washer, 5/8 2 5 118514 Flat Washer, 5/8 2
6 117145 Wear Bushing, 1-7/8 x 1 2
1 780145 Dlock 2
includes qty per Dlock 2 780146 DL linkage 1 3 143116 Comp. spring 1 4 780143 Wedge 1 5 118913 Roll pin 1 6 780788 Bushing 1 7 118030 Bolt 5/8 x 3 1 8 118448 Lock nut 5/8 unitq. 1
9 243500 Clip pin 2 10 780789 Plastic wear pad 2
11 243373 Dlock handle (short; w/Roll pin) 1
9 10
5
7
68
2
3
4
1
11
Main Frame
Dlock
Mounting Brackets JD 9030 Series 143279
2 - LH
2 - RH
3
9
1110
77
8
A- If installed, remove Toolbox (Front Left), 3pt Attachment (Front Right), and Front Weight Stack Components and mounting bracket.
B- Loosely install axle brackets using hardware shown below. Loosely install side brackets and LH Hydraulic bracket using hardware listed below. Note that the rear two bolts for the side bracket are also the front bolts for the axle brackets. Due to the hydraulic bracket, some bolts differ in length from RH to LH.
C- Install remainder of Hydraulic coupler mount bracket bolts.
D- Tighten and torque all hardware to the appropriate specifications.
1 783371 Side Bracket, LH 1 783372 Side Bracket, RH 1
2 783421 Axle Bracket, LH 1 783422 Axle Bracket, RH 1
3 118767 Bolt, 7/8 x 3 GR8 21 4 118768 Bolt, 7/8 x 3-1/2 GR8 1 5 117474 Bolt, 7/8 x 4 GR8 3 6 117575 Bolt, 7/8 x 4-1/2 GR8 1 7 118774 Flat Washer, 7/8 F436 52 8 117416 Lock Nut, 7/8 GRC Unitorque 26
9 118776 Bolt, M24 x 3 x 150 P10.9 12 10 118557 Lock Washer, M24 12 11 118559 Flat Washer, M24 12
12 787220 Hydraulic Coupler Mount 1 13 787223 Hydraulic Coupler Bracket 1
14 118129 Bolt, 3/8 x 1-1/4 2 15 118503 Lock Washer, 3/8 2 16 118511 Flat Washer, 3/8 2
17 118110 Bolt, 5/16 x 1 4 18 118731 Flat Washer, 5/16 8 19 118718 Lock Nut, 5/16 4
A
B
C
IMPORTANT-TORQUETorque all bolts properly!Refer to maintenance section for torque specifications.
1 - LHTyp.
1 - RH
(4&6) LH Side Only
4
3
5
5
33
33
3
3
3
37
7
8
6
514 15 16
1718
18
13 12
19
p6
Held by pivot frame's angle cylinder pin (refer to pivot frame section for angle
cylinder pin parts)
3
4
5
6
710
89
1
2
34
56
7
10
8
9
1
2
3
4
5 6
7
10
8
9
1
2
®
143279
John Deere 9030 Series
p7
Hydraulics
783485 Lift hydraulic kit
1 122702 Barrel 1 2 122658 Lock ring 1 3 122656 Open cap 1 4 118441 Lock nut 7/8 unf unitq 1 5 122663 Piston 1 6 122710 Rod & clevis 1 7 122670 Clevis pin 2 8 118924 Flat washer .591 2 9 118796 Shld bolt 1/2 x 1 1/8 2 10 122522 Seal kit
122700, 3 1/2 x 16 x 1 1/2 Lift cylinder
783490 Angle hydraulic kit
1 121793 Barrel 1 2 122783 Lock ring 1 3 122781 Open cap 1 4 118946 Lock nut 1 1/4 unf unitq 1 5 122774 Piston 1 6 122827 Rod & ball 1 7 112217 Cyl pin 2 8 118839 Cotter pin 4 lg 2 9 112218 Bushing 1 1/16 lg 4 10 122785 Seal kit
122735, 4 x 25 1/2 x 2 Angle cylinder
783495 Tilt hydraulic kit
1 121796 Barrel 1 2 122783 Lock ring 1 3 122781 Open cap 1 4 118946 Lock nut 1 1/4 unf unitq 1 5 122774 Piston 1 6 122775 Rod & clevis 1 7 118930 Clevis pin 2 8 118924 Flat washer .591 2 9 118796 Shld bolt 1/2 x 1 1/8 2 10 122785 Seal kit
122734, 4 x 8 x 2 Tilt cylinder
John Deere 9030 Series143279
p8
Hose Lengths ( ) in inches. Part Description Qty 126560 Hose 1/2 x 275 6 126644 Hose 3/8 x 86 6 126586 Hose 3/8 x 60 4 126548 Hose 3/8 x 50 6 126522 Hose 3/8 x 36 2 126585 Hose 3/8 x 25 2
PORTS FACE UP
PORTS FACE BACK
LIFT CYLINDERS
ANGLE CYLINDERS TILT CYLINDERS
PORTS FACE UP
Use inside lug holes
Item Part Description Qty
1 141504 EL 3/4m JIC x ORB 16 2 141501 Tee 3/4 JIC m 2 3 141518 EL JIC 3/4 m x f 4 4 141527 Tee 3/4 m JIC x JIC x ORB 2 5 141515 Connector 3/4 m JIC x ORB 8 6 141513 EL 3/4 m JIC 6 7 141505 Tee 3/4m JIC x ORB x JIC 2 8 141581 Quick Coupler m - 3/4 ORB 12 9 141674 Flush Face Quick Coupler-m 6 10 141675 Flush Face Quick Coupler-f 6 11 117546 Star Washer 6 12 117545 Jam Nut 3/4 6 13 141524 Relief valve 1 14 141577 Dust Cap - Coupler m 6 15 141618 Nipple, 3/4 JIC-m x 1-1/16 ORB 6
(50)
(60)
(60)
(60)
(60)
3
2
32
1
1
1 1
11 1
1
1
1
4
5
4
513
6
7 73
3
66
6
(50)
(36)
(36)
(50) (50)
(86)
(86)(86)
(86)(86)
(50) (50)
(25)(25)
(86)
(275)
1 8
81
(275)
14
14
Refer to Front CouplerConnectionDetails
Run hoses down one side then cross them
over at the joint - Ensure there is
enough slack for turning. Secure the
hoses so they do not rub the driveline.
These hydraulic components are common to the lift, angle, and tilt systems and therefore are only shown once.
Refer to Front CouplerConnectionDetails
Refer to FrontCoupler ConnectionDetails
Run hoses through axle bracket. See axle bracket hose routing - p6.
Hydraulic Mount Bracket
FRONT COUPLERCONNECTION DETAILS
From Front Cylinders
To Rear Connection
Front of Tractor
Front LH Side Bracket
1211
10
9
15
3
1
4
2
5
7
6
8
13
9
11
12
10
14
15
Make sure D-LOCK Is closed Properly!USE CLIP/LOCK PIN DURING OPERATION
Removeclip pin
Securewith clip pin
Notesecondhandleposition
Use the handle to close the
latch
Use handle extension for final engage/disengagethen remove.
IMPORTANT
Blade must be raised beforedisengaging
142545
Axle Bracket Pin
Side Bracket Pin
1
Side Bracket Pin
Side Bracket Pin
Jack 2
3
Mounting 10STEPSTEPSTEP
Hook
Pivot Frame
Dlock
Hook
5Hydraulics
4
6
Lift Cylinder
Level
Axle Bracket Pin
Side Bracket Pin
7
Axle Bracket Pin
8
9
10
3/8 - 1/2 gap
Side Bracket PinHook
Procedure to mount blade:
1. Align the tractor behind the main frame.
2. Jack up the pivot frame high enough so the main frame hook is just below the side bracket pin.
3. Open the D-locks and remove handle.
4. Drive forward until the pin is just behind the hook.
5. Hook up the hydraulics.
6. Extend the lift cylinders until the hooks are lifted up level with the side bracket pins.
7. Drive forward to engage the side bracket pins.
8. Close the lift cylinder bringing the D-lock connection points up to the axle bracket pins. (By closing the lift cylinder, the weight of the front of the blade swings the back frame upward, engaging the axle bracket pins.)
9. Close the D-lock connections using the handle. Install the D-lock clip pins and store the handle.
10. Remove frame jacks and place in their storage positions.
Procedure to remove blade:
DANGER : Important - You must close lift cylinder & lift blade before unlatching D-lock! This transfers the weight to the front hooks and frees up the D-lock. Otherwise, the whole assembly may come crashing down.
1. Close lift cylinder to lift blade.
2. Open D-lock latches.
3. Lower blade by extending the lift cylinders - main frame will disengage from brackets.
4. If applicable, use frame support jacks.
5. Check that connection points are disconnected and clear to back out.
6. Unhook hydraulics.
7. Back tractor out.
Important: Thereshould be a small gap (3/8”-1/2”)
between the inside of the hook to the front
of the bracket pin.
Mounting Procedure ®
143279
John Deere 9030 Series
p9
STEP143279
p10
SAFETY
Why is SAFETY important to YOU?
3 BIG Reasons:
•Accidents Can Disable and Kill•Accidents Are Costly•Accidents Can Be Avoided
YOU ARE RESPONSIBLE . . . for your own safety and that of others. If you are not familiar with basic agriculture & industrial safety, you must get training. Owners of equipment must by law give operating instructions to other operators such as family members or a hired hand.
Making any design changes to equipment could cause a hazard and damage your machine.
Wear proper safety equipment.
Have handy:
• First aid kit • Fire extinguisher
Before working on machine:
• Turn tractor off • Set controls in neutral • Remove ignition key • Clean all reflectors and lights.
Keep all parts clean. Replace worn or damaged parts.Don’t try any makeshift repairs. Before operating check that everything is tight and not broken.
Wear gloves and eye protection when searchingfor leaks. Use a piece of wood or cardboard butnot your hand. High pressure oil will penetrate your skin. If that happens you risk serious injury.
Lower blade to the ground when not in use. Keep clear of blade when tractor is running. Keep hands & feet away from under blade. Turn engine off when hooking up hydraulics and engaging DLOCK during mounting or dismounting.
Lift blade up then hold with safety chain.Make sure SMV sign & reflectors are clean.Use your hazard lights.
HYDRAULIC
BLADE
TRANSPORTING
STEP
TORQUE SETTINGS
1/4 9 12 5/16 18 25 3/8 30 45 7/16 50 70 1/2 75 110 9/16 10 155 5/8 155 215 3/4 270 385 7/8 435 620 1 660 930
3 0.4 1.3 4 2.2 3.3 5 4 7 6 7 11 8 18 26 10 37 52 12 66 92 16 170 228 18 250 350 20 350 500 24 600 850
Size
SizeMetric
Imperial Grade
SAE
5
ft lb
ft lb
8
8.8 10.9
Hyd. fitting
3/4 75
7/8 90
Size
ft lb
all hardware
TORQUE
• Lube all points• Torque all hardware to
correct setting• Check hardware torque &
hydraulics after the first 2 hrs & again after 10 hrs.
Check:• If all points lubricated• All components attached
securely• Condition of cutting edge• Depth shoe wear• Hydraulics: Tractor’s oil reservoir Condition of hoses,
lines & fittings
Bleed hydraulics of air. Cycle the hydraulics several times and hold the cylinders at full extent for several seconds.
Before using for the first time
Before using each time
Cycle the cylinders several times to warm up system.
Cold weather
Bleeding hydraulics
If needed balance out your tractor by ballasting the rear end. You may need to raise the tire pressure in the front wheels. Consult your tractor's manual.
Rear end weights &Tire inflation
Here are some the things you can do with your hydraulic system in float position;
• Skim the top of pavement• Run on the skid shoes• Back drag
Floatation mode
Unless otherwise stated: • Hardware - Hex,
Plated, GR.5 UNC (imp.) or P8.8 (metric).
• Hoses - 3/8, ends come with 3/4 JIC female swivel.
Hardware & Hose Specs.
Depth shoes
Soft uneven ground• Depth shoe low• Blade high
Hard even ground• Depth shoe high• Blade low
?
Record your serial number & blade width
Check torque on all hardware periodically. Check after first 2, 10, 40, then every 200 hours.
IMPORTANT
Operation & Maintenance®
143279
John Deere 9030 Series
p11
Decals, especially safety and reflective, should be replaced when they become damaged or worn. Contact your dealer.
Replacement Decals
142545 Important decal, Use Handle 2 142386 Warning decal, Falling Blade 2 142008 Degelman logo 25 3/4 lg 2 142280 Red reflector 6 3/8 2 142279 Amber reflector 3 1/4 lg 1 142908 7200 blade decal 1 142907 6900 blade decal 1 142906 6600 blade decal 1
STEP
Operation & Maintenance143279
p12
Dlock - both sides
Side Bracket Roller- both sides
Lift cyl - 2 places; - both sides
Lube with:
Lube all points and mechanisms after every 8 hr of use.
Grease
Spray lubricant Tilt cyl - 2 places;both sides
Bell - both sides
Tilt ring - 2 places; both sides
Pivot pin, pivot/main frm - both sides
Pivot pin, blade/pivot - both sides
• Grease: Use an SAE multi-purpose grease with extreme pressure (EP) performance. Also acceptable is an SAE multi-purpose lithium base grease.
• Storing Lubricants: Your machine can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. Store them in an area protected from dust, moisture and other contaminants.
1. Use only a hand-held grease gun for all greasing.
2. Wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt.
3. Replace and repair broken fittings immediately.
4. If fittings will not take grease, remove and clean thoroughly. Also clean lubricant passageway. Replace fitting if necessary.
5. Inject grease until you see grease being expelled from the bearing or bushing areas.
Lubricants
Greasing
®
143279
John Deere 9030 Series
p13
Optional Blade Attachments
6 112112 One ft ext 2 7 115242 Side Plates RH 1 115243 Side Plates LH 1
8 118047 Bolt 3/4 x 2 1/2 a/r 9 118516 Flat Washer 3/4 a/r 10 118509 Lock Washer 3/4 a/r 11 118410 Nut 3/4 a/r 12 118043 Bolt 3/4 x 2 a/r 13 822036 Mnt brkt 69/72 a/r 14 822008 Mnt brt 6600 a/r
1 112852 Silage Extension 16 ft 1 112851 14 ft 1 112850 12 ft 1 2 112854 Mounting Bracket a/r
3 112168 Top ext 16ft 66/69/72 1 112136 14ft 66/69/72 1 112135 12ft 66/69/72 1 4 822003 Mnt Brkt 66 bundle a/r 5 822005 Mnt Brkt 69/72 bundle a/r
5
6
7
8
8
99
109
11
11
810
1010
9
11
1212
1111
13
2
4
14
13
1
3
10
143279
p141302
2 YearLimited Warranty
Printed in Canada
Write down the following information about your dozer blade to better help you obtain assistance or service if you ever need it. You will need to know your model number and serial number. You can find this information on the model and serial number plate located on your dozer blade.
Degelman Industries Ltd. ("Degelman") warrants to the original purchaser of any new Degelman equipment, purchased from an authorized Degelman dealer, that the equipment will be free from defects in material and workmanship for a period of two (2) years from the date of delivery, for non-commercial use (including farm, institutional, government, and municipality) and (1) year from the date of delivery for commercial use. The obligation of Degelman to the purchaser under this warranty is limited to the repair or replacement of defective parts in the first year and to the provision, but not the installation of replacement parts in the second year. Degelman reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship.
This warranty limits its replacement or repair coverage to what is consistent with the warranty of Degelman's suppliers of purchased components.
Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety (90) days from the date of delivery of such part or the expiration of the applicable new equipment warranty period, which ever occurs later. Warranted parts shall be provided at no cost to the user at an authorized Degelman dealer during regular working hours. Warranted replacement parts will either be replaced or rebuilt at Degelman's discretion.
Disclaimer of implied warranties & consequential damages
This warranty shall not be interpreted to render Degelman Industries Ltd. liable for injury, death, property damage or damages of any kind, whether direct, consequential, or contingent to property. Without limiting the generality of the foregoing, Degelman shall not be liable for damages resulting from any cause beyond its reasonable control, including, without limitation, loss of crops, any expense or loss of labour, supplies, rental machinery or loss of use.
No other warranty of any kind whatsoever, express or implied is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale. This exclusion shall not apply in any jurisdiction where it is not permitted by law.
This limited warranty shall not apply:
1. If, in the sole opinion of Degelman, the unit has been subjected to misapplication, abuse, misuse, negligence accident or incorrect installation.2. To any goods that have sustained damage or deterioration attributable to a lack of routine maintenance (eg. Re-torque of mounting hardware.)3. If parts not made or supplied by Degelman have been used in the connection with the unit, if, in the sole judgement of Degelman such use affects its performance, safety, stability or reliability.4. If the unit has been altered or repaired outside of an authorized Degelman dealership in a manner which, in the sole judgement of Degelman, affects its performance, safety, stability or reliability.5. To expendable or wear items such as cutting edges, skid shoes, and any other items that in the company's sole judgement is a wear item.
No employee or representative of Degelman Industries Ltd. is authorized to change this limited warranty in any way or grant any other warranty unless such change is made in writing and signed by the Degelman Service Manager.
This limited warranty is subject to any future availability of supply, which may directly affect Degelman's ability to obtain materials or manufacture replacement parts.
Degelman reserves the right to make improvements in design or changes in specifications at any time, without incurring obligations to owners of equipment previously delivered.
This limited warranty is subject to compliance by the customer to the enclosed Retail Customer's Responsibility Under Degelman Warranty.
Dealer Name
Address
Phone Number
Model Number
Serial Number
Purchase Date
WARRANTY
