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John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015

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Page 1: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 2: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015

© OECD/IEA 2013

2013 CCS Roadmap: Key findings CCS is a critical component in a portfolio of low-carbon energy

technologies, contributing 14% of the cumulative emissions reductions between 2015 and 2050 compared with business as usual.

The individual component technologies are generally well understood. The largest challenge is the integration of component technologies into large-scale demonstration projects.

Incentive frameworks are urgently needed to deliver upwards of 30 operating CCS projects by 2020.

CCS is not only about electricity generation: 45% of captured CO2 comes from industrial applications between 2015 and 2050.

The largest deployment of CCS will need to occur in non-OECD countries, 70% by 2050. China alone accounts for 1/3 of the global total of captured CO2 between 2015 and 2050.

The urgency of CCS deployment is only increasing. This decade is critical in developing favourable conditions for long-term CCS deployment.

Page 3: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015

CCS is the only large-scale mitigation option for many industrial sectors.

Tracking Clean energy Progress report 2013, industry-CCS annex

Page 4: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 5: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015

1996

Sleipner

1Mt/y CO2

1998 2000

2002 2004

2006 2008

Weyburn

2.5 Mt/y CO2

Snohvit

0.7Mt/y CO2

2010 2012

2014 2016

2018

In-Salah

1.2 Mt/y CO2

160km sub

sea pipeline 350km overland

pipeline

Gorgon

4Mt/y CO2

Lula

0.7Mt/y CO2

Page 6: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 7: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 8: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 9: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 10: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 11: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 12: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 13: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 14: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 15: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015

ThyssenKrupp Steel Europe

Workshop CCS IEAGHG / VDEh 8. - 9. November Prof. Dr. Gunnar Still 15

2 Coke Plant Batt

3 Hot Rolling, 3 Cold Rolling, div. Annealing

etc.

2 BOF Shops

4 Blast Furnaces

6 Power Plants

Coal

Coke

CO2

CO2

CO2 CO2

CO2

external

BF Top Gas

30% 48%

11%

~2% ~9%

<0-1%

1%

0,1%

9%

74% 4%

Carbon in

liquid phase

Coal-

injection

BOFgas Cokeovengas

x%

y%

CO2-emissions Absolut Part /t-CO2

CO2-source % Carbon Input

ThyssenKrupp Steel Europe – Main CO2-Emitters

(schematically) up to 20 mio t CO2 p.a.

Page 16: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015

Challenges & Opportunities of CCS in the Iron & Steel Industry, IEA-GHG, Düsseldorf, 8-9 November

2011

16

Coal & sustainable biomass Natural gas Electricity

Revamped BF Greenfield Revamped DR Greenfield

ULCOS-BF HIsarna ULCORED ULCOWIN

ULCOLYSIS

Pilot tests (1.5 t/h)

Demonstration

under way

Pilot plant (8 t/h)

start-up 2010

Pilot plant (1 t/h) to

be erected in 2013?

Laboratory

The 4 process routes

Page 17: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015

563 Nm3900oC

Raw Materials

BF Slag

CO2 Capture & Compression Plant

OBF Process Gas Fired Heaters

Hot Metal

Natural Gas

OBF Process Gas

OBF-PG to Steel Works

PCI Coal

Oxygen

OBF Top Gas

1000 kg1470oC

Carbon Dioxide

152 kg

235 kg

Flue Gas

Top Gas Cleaning

352 Nm3

BF Dust

BF Sludge

Air

15 kg

4 kg

253 Nm3

205 Nm341oC

332 Nm3 18 Nm3

938 Nm3

1385 Nm3

867 kg

171 Nm3

Coke 253 kgSinter 1096 kg (70%)Pellets 353 kg (22%)Lump 125 kg (8%)Limestone 6 kgQuartzite 3 kg

Steam2.0 GJ

DRR: 11%FT: 2140oCTGT: 170oCHM Si: 0.5%HM C:4.7%

OBF Screen Undersize21 kg

Nitrogen5 Nm3

Nitrogen5 Nm3

CO2 avoided $56/t (based on average coking coal price of ~$175/t)

Page 18: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015

By firing H2 fuel instead of

NG/light HC, CO2 Capture of

~90% could be achievable

for options #1 and #2.

Page 19: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 20: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015

• Repsol SMR Plant (67,000 Nm3/h H2)

• Operational since 2002

• ~60,000 TPD of CO2 captured via

MDEA from syngas for food market

Picture from Air Products

Page 21: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015

Data from CONCAWE 2011

Page 22: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015
Page 23: John Gale (IEAGHG) - CCS in the Process Industries - UKCCSRC Cranfield Biannual 21-22 April 2015

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