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    Dental Materials Journal 2011; 30(6): 869880

    INTRODUCTION

    The restoration of endodontically treated teeth is a

    challenging task that usually involves the treatment of

    teeth with signicant loss of tooth structure. It has been

    suggested that a post should only be used when the

    remaining coronal tooth tissue can no longer provide

    adequate support and retention for restoration1,2).

    Nowadays, we see a variety of metallic and non-metallic

    materials such as gold, titanium, stainless steel, carbon,

    ceramic, zirconia and bre reinforced composites being

    used for dental posts that provide retention to the core

    replacing the lost coronal part of the tooth structure.

    Until the mid-1980s, the indirect cast, post-core system

    was considered the safest way to restore an endodontically

    treated tooth3). However, the fabrication of cast posts

    and cores is often a time consuming and expensive

    procedure as it entails an intermediate restorative

    phase. In contrast, the utilization of prefabricated posts,

    combined with different types of core materials, is a

    much easier process that can be performed in one visit4).

    In the past, it was thought that posts reinforced

    endodontically treated teeth5,6), however, other studies

    have shown otherwise a post may be a predisposing

    factor for root fracture7,8).

    Another issue which has been widely discussed inthe literature until today is the most appropriate

    material for posts9). The most highly recommended

    material for reducing the risk of root fracture is exible

    material that has a exible dentine-like quality with a

    high Youngs modulus, such as ber-reinforced composite

    posts10,11); however stress concentration may be focused

    at the post-dentine interface causing debonding of the

    post and movement of the core, resulting in

    microleakage12). Conversely, rigid posts allow minimal

    tooth preparation due to the smaller post-diameters;

    however this may lead to root fracture13,14). For this

    reason, clinicians (dentists) are left with two choices:

    continuing to use posts with a high modulus, which could

    lead to irreparable failure, or choosing low modulus posts

    that can result in reparable failure9). Needless to say,

    post material should be similar to dentine in modulus

    elasticity exhibiting different properties at the coronal

    and apical portions of the tooth for better biomechanical

    performance.

    The concept of functionally graded materials

    (FGMs) is a new approach for the improvement of dental

    post material performance compared to traditional

    homogeneous and uniform materials15). This technique

    allows the production of materials with very different

    characteristics within the same material at various

    interfaces. FGM is an innovative new technology that is

    progressing rapidly in terms of the processing of

    materials and the computational modeling15). It has

    been found that the development of functionally graded

    biomaterials for implants in medical and dental

    applications allows the integration of dissimilar

    materials, without severe internal stress, by combining

    diverse properties into a single material16-20).

    The objective of this study was to investigate thestress distribution of functionally graded dental posts

    along the root canal system as compared to homogenous-

    type dental posts, as well as determining the stress-

    strain distribution at the post-dentine interfaces.

    MATERIALS AND METHODS

    Finite element modeling

    Model Geometry

    A three-dimensional model of a maxillary central incisor

    3D-FE analysis of functionally graded structured dental posts

    Noor H. ABU KASIM1, Ahmed A. MADFA1, Mohd HAMDI2and Ghahnavyeh R. RAHBARI3

    1Department of Conservative Dentistry, Faculty of Dentistry, University of Malaya, Kuala Lumpur, Malaysia2Department of Engineering Design and Manufacture, Faculty of Engineering, University of Malaya, Kuala Lumpur, Malaysia3Department of Physics, Faculty of Sciences, University of Malaya, Kuala Lumpur, Malaysia

    Corresponding author, Noor Hayaty ABU KASIM; E-mail: [email protected]

    This study aimed to compare the biomechanical behaviour of functionally graded structured posts (FGSPs) and homogenous-type

    posts in simulated models of a maxillary central incisor. Two models of FGSPs consisting of a multilayer xTi-yHA composite design,

    where zirconia and alumina was added as the rst layer for models A and B respectively were compared to homogenous zirconia post

    (model C) and a titanium post (model D). The amount of Ti and HA in the FGSP models was varied in gradations. 3D-FEA was

    performed on all models and stress distributions were investigated along the dental post. In addition, interface stresses between the

    posts and their surrounding structures were investigated under vertical, oblique, and horizontal loadings. Strain distribution along

    the post-dentine interface was also investigated. The results showed that FGSPs models, A and B demonstrated better stress

    distribution than models C and D, indicating that dental posts with multilayered structure dissipate localized and interfacial stress

    and strain more efciently than homogenous-type posts.

    Keywords: Heterogeneous structure, Functionally graded design, Multilayer post, Interfacial Stress, Simulated model

    Color gures can be viewed in the online issue, which is avail-

    able at J-STAGE.

    Received Oct 4, 2010: Accepted Jul 25, 2011

    doi:10.4012/dmj.2010-161 JOI JST.JSTAGE/dmj/2010-161

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    Dent Mater J 2011; 30(6): 869880870

    was developed using Pro/Engineer software (Parametric

    Technology Corporation, Kendrick St., Needham, USA),

    based on the dimensions obtained from the

    literature21-23). The relevant components such as the

    alveolar bone, the periodontal ligament (PDL), dentine,

    a post, the core, the crown and the gutta-percha were

    also included in the geometric model (Fig. 1a) and their

    dimensions is shown in Table 1. The geometry of the post

    and core within the maxillary central incisor was

    assumed to be axi-symmetrical along the vertical

    centreline.

    Mesh generation

    Mesh generation is an important procedure that

    subdivides the solid geometry of the incisor into smaller

    elements. ABAQUS/CAE provides a number of different

    meshing techniques. In the case of this study, a Free

    meshing technique was followed that included

    Table 1 Dimensions of the geometric model

    Part Dimension (mm)

    Crown

    Height 10.5

    Thickness at the top 2

    Thickness at the bottom edge 1.5

    Core

    Height 8.5

    Diameter 6

    Thickness over the post 2

    DentineLength 14.5

    Width 8.5

    Ferrule height 3

    PostLength 16Diameter 1.5

    Gutta-perchaLength 5Diameter 1.5

    PDL Thickness 0.18

    Bone Thickness 2

    Fig. 1 (a) Schematic illustration of the geometric model and load directions. (b) Tetrahedral mesh structure of the geometric model.

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    tetrahedral elements to separate the parts, because of

    the complicated geometry of the models. This method

    made it possible to achieve convergence. In addition, for

    the purpose of this study, a four node, rst-order, linear

    tetrahedral solid element was used (C3D4) for stress

    analysis. This C3D4 incorporated a ne mesh in order to

    obtain more accurate data, since constant stress on

    tetrahedral elements exhibited low convergence24). After

    conducting a pilot study, a tetrahedral mesh of 150465

    (Fig. 1b) was used because the pilot study revealed an

    error of below 0.1% for two different mesh sizes: 150465

    and 239906.

    Boundary condition

    The boundary condition for the nodes was along the

    bottom end line of the models, referred to as alveolar

    bone as advocated by Yang et al.25). All components were

    assumed to be perfectly bonded without any gapsbetween the components.

    Three different types of loading conditions were

    chosen as illustrated in Fig. 1a:

    (i) A vertical load applied to the top of the crown to

    simulate loading during bruxism; P1=100 N26,27).

    (ii) An oblique load, angled at 45, to simulate the

    masticatory force; P2=100 N26).

    (iii) A horizontal load to simulate external traumatic

    forces; P3=100 N26,27).

    Materials and their elastic properties

    A number of FGSP designs with various compositions

    were investigated in a pilot study to ensure the best

    combination for the FGSPs. The most signicant results

    were seen in four layered FGSP, where the rst layer is

    either zirconia (model A) or alumina (model B) and the

    other three layers are made from xTi-yHA compositions,

    as illustrated in Fig. 2. The elastic modulus of FGSPs

    was estimated by applying the rule of mixture inspired

    by the theory of composite materials as seen in the

    following equation28):

    where, (1)

    1and 2are Poissons ratios for the rst and second

    components in each layer.

    E1 and E2 are the elastic modulus of the rst and

    second components in each layer.

    f1 and f2 are the volume fractions for the rst andsecond components in each layer.

    The Poissons ratio for the FGSPs was also estimated

    using the following formula:

    (2)

    The elastic properties of zirconia (in model C) and

    titanium (in model D) posts and the other materials used

    in the geometric models are presented in Table 2. Any

    other stresses that may be introduced during the

    endodontic treatment were ignored.

    Ecomposite=

    f1E1 +1

    2

    2

    f2E2 2

    1

    =

    +1 2

    2

    Fig. 2 Schematic illustration of the composition of the functionally graded structured posts.

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    Finite element analysis

    The generation of the nite element model, the

    calculation of the stress distributions and the processingwere carried out using ABAQUS/CAE Professional

    Version (Simulia, Valley St., Providence, USA). Stress

    patterns were taken at various locations; (i) at the centre

    of the posts; (ii) along the surface of the post at the

    post-dentine interface and (iii) in the centre of the root

    canal. The strain distribution was investigated at the

    post-dentine interface and the maximum principal stress

    in each component (X, Y and Z) was also studied. In

    spite of this, no additional information was obtained

    about the geometrical symmetry of the model along the

    vertical axis (Y axis) and the direction of the exerted

    loads; which are parallel, perpendicular, and oblique at

    45.

    RESULTS

    Stress analysis under various load conditions

    The maximum principle stress distributions at various

    loading directions are shown in Fig. 3. The highest stress

    regions are at the top of the crown and the apical part of

    the root, when a vertical load was applied (Fig. 3a). On

    the other hand, models C and D showed considerable

    stress at the apical region of the posts (Fig. 3a).

    Oblique loading caused stress to decrease

    progressively from the outer to the inner part of the root

    (Fig. 3b). However, it was evident that there were

    differences between the stress distribution in FGSPmodels, A and B compared to models C and D, having

    zirconia and titanium posts respectively. Figure 4a

    shows the stress distribution in the centre of the root

    canal indicating higher stress in models C and D.

    Horizontal loading also showed a high level of stress

    with a similar distributions pattern to oblique loading

    (Fig. 3c). Moreover, stress concentration can be seen in

    the centre of the root canal (Fig. 4b). When the posts

    were removed, stress distribution was seen on the canal

    walls, suggesting that the stress distribution was spread

    over a larger area, yet the maximum principle stress was

    s still within the same range (Figs. 4a and 4b).

    The stress distribution along the dental posts in

    models A, B, C and D when loaded vertically, obliquely

    and horizontally are shown in Fig. 5. The maximumprinciple stress concentration along the post can be

    observed in models C and D. In contrast, models A and

    B showed a consistently lower stress distribution along

    the dental posts.

    Maximum principle stress and strain distributions at the

    post-dentine interface

    Figures 6 and 7 showed the stress and strain distributions

    at the dentine-post interface. In the FGSP models, the

    stress at the coronal area were negligible, while it

    increased at the cervical part of the dentine ending with

    gradual changes and uctuations at the apical part of

    the post-dentine interface (Fig. 6). FGSP models

    demonstrated less strain distribution under vertical

    loading than model C and D at the apical part (Fig. 7a).

    While at the junction between the middle and coronal

    parts, FGSPs showed higher localized strain. For oblique

    and horizontal loadings, the FGSP models demonstrated

    less strain at the post-dentine interface from the cervical

    part to the apical part of the dentine (Figs. 7b and c).

    However, the strain distribution uctuated at the coronal

    part of the FGSPs (Figs. 7b and c).

    DISCUSSION

    The Finite element method was used to investigate

    stress in a human maxillary central incisor which hadbeen restored using various types of dental posts. A high

    number of elements was used in this present study to

    give a better estimation of the stress distribution.

    Although Holmes et al.35), Lanza et al.36)and Zarone et

    al.37)have included a cement layer in their nite element

    analysis, others such as Cailleteau et al.38), Joshi et al.26)

    and Toksavul et al.39) have omitted the cement layer. In

    this study, the cement layer was not included as we

    aimed to address the stress distribution of newly

    designed dental posts. The highest value of stress

    distribution was recorded at the post-dentine interface

    when oblique and horizontal loadings were applied.

    Table 2 Elastic properties

    Materials Youngs Modulus (GPa) Poissons ratio References

    Dentine 18.60 0.30 10, 29)

    Titanium 116 0.33 30)

    PDL 68.9103 0.40 31)

    Alveolar bone 13.70 0.30 31)Gutta-percha 0.96103 0.40 10)

    Zirconia 200 0.33 32)

    Ceramic crown 120 0.28 33)

    Composite resin core 16.60 0.24 26)

    Hydroxyapatite 40 0.27 16)

    Alumina 380 0.25 34)

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    Fig. 3 Contour plots of the maximum principle stress distributions in models A [FGSP: zirconia/(xTi + yHA)]; B [FGSP:

    alumina/(xTi + yHA)]; C [zirconia post]; D [titanium post].

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    These ndings are in agreement with Zarone et al.37),

    who recorded a high stress concentration at the

    post-dentine interface. They also stated that when the

    dental post is made from a material with a high modulus,

    it will adversely alter the natural biomechanical

    behaviour of the restored tooth when functioning.

    Ideally, dental posts should stabilize the core and

    not weaken the root40). When occlusal force is applied

    coronally, the force is transferred to dentine through thecore and post system. In such situations, stress

    concentrates at the cervical and apical part of the tooth.

    Stress concentration at the cervical region is likely to be

    due to an increase in the exure of the compromised

    tooth structure, while stress concentration at the apical

    region is generally due to tapering of the root canal and

    the characteristics of the post41). High stress

    concentrations were also observed at the apical

    termination of the post42). The stiffness mismatch

    between the intra-radicular post and the dental tissue

    also resulted in high stress concentrations along the

    post-dentine interface27). It has therefore been suggested

    that an ideal dental post would have high stiffness at the

    cervical region and that this stiffness should be gradually

    reduced to match the dentine stiffness at the apical

    end43). The compositional gradient of multilayer materials

    achieved in FGMs has been identied as a possible

    solution for this problem of mismatch of material

    properties. Drake et al.44) used the law of power

    distribution to show that signicant reduction in stress

    and plastic strain can be achieved by increasing thegradient of thickness of ceramic materials and tailoring

    the exponent to provide a gradual compositional change

    near the parts exhibiting high modulus and little

    plasticity. Matsuo et al.45) reported a reduction in the

    concentration of stress at the apical area when FGM

    dental posts were used.

    Vertical load analysis

    The highest value of maximum principle stress was

    observed at the apical part of the posts in models C and

    D under vertical loading. However for models A and B,

    there was lower stress concentration at the apical part

    Fig. 4 Contour plots of the maximum principle stresses distribution in dentine under oblique and horizontal loads for

    models A [FGSP: zirconia/(xTi +yHA)]; B [FGSP: alumina/(xTi + yHA)]; C [zirconia post] and D [titanium post].

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    Fig. 5 Maximum principle stress distributions along the center of the posts from coronal to

    apical when loaded vertically (a), obliquely (b) and horizontally (c).

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    Fig. 6 Maximum principle stress distributions at the interface between the posts and

    surrounding structures from coronal to apical when loaded vertically (a), obliquely (b)

    and horizontally (c).

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    Fig. 7 Strain distributions at the interface between the posts and surrounding structures

    from coronal to apical when loaded vertically (a), obliquely (b) and horizontally (c).

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    as shown in Fig. 3a. This is due to the functionally graded

    structural design of models A and B. The variation of Ti

    concentration in xTi-yHA provides a smooth change in

    the property of FGSPs, providing a reduction in the

    stress concentration46). Thus, FGSPs were successful in

    improving the stress dissipation and barring stress

    propagation in the tooth structure. Figure 5a shows the

    maximum principle stress concentrations along the

    dental posts. FGSPs displayed better stress distribution

    at the coronal and apical parts compared to homogenous

    posts. Although higher stress was observed at the middle

    portion of models A and B as shown in Fig. 5a, this value

    can be considered as negligible compared to models C

    and D. A considerably high stress concentration was

    detected at the apical parts of the posts in models C and

    D, which could be the reason for failure at the apical

    parts and the fracture of the root in commercially

    produced dental posts.

    The maximum principle stress distribution in the

    interface of the posts and their surrounding structure

    can be seen in Fig. 6a. FGSPs dissipated interface stressexcellently from the coronal to the apical parts of the

    posts. The homogenous posts, on the other hand,

    transferred the stress through the whole interface, with

    two points of maximum stress located at the coronal and

    apical parts. The behaviour of models A and B was very

    similar, while models C and D only demonstrated similar

    behaviour towards the apical part of the post interface.

    The strain distribution in the interface of the post

    and its surrounding structure is shown in Fig. 7a.

    Compared to homogenous posts, FGSPs showed less

    strain values at the apical part. Localized strain values

    in FGSPs showed a peak at the junction between the

    coronal and the middle third, when a vertical load was

    applied. The occurrence of this peak may be due to the

    limitations of the FEA program where an estimate of 1

    mm thickness has been used for the transition layer

    between the rst and second layers (Fig. 2), assuming a

    uniform composition. However, this may be inaccurate

    when FGMs are fabricated. In reality, a gradual change

    in the composition of the rst and second layers is

    normal, resulting in what is called a transition zone.

    Oblique and horizontal load analysis

    The maximum principle stress was more prominent at

    the outer sides of the root canal for models C and D,

    compared to models A and B, as shown in Fig. 3b, c. This

    is probably due to the low stiffness of the FGSPs at theapical part of the root canal. The results therefore further

    substantiate the claim that FGSPs help to reduce and

    dissipate stress concentration.

    Stress distributions at the post-dentine interface are

    illustrated in Fig. 6b, c. FGSPs dissipated or even

    eliminated the interface stress from the coronal portion

    to the middle part of the post. However, the interface

    stress was high in the middle part of the post and

    increased progressively at the apical part, uctuating in

    value. In models C and D, maximum principle stress

    increased dramatically throughout the interface, with a

    higher intensity and uctuations in stress values at the

    apical part. Similar trends were observed for oblique and

    horizontal loadings for all models (Fig. 6b, c). The strain

    behaviour at the middle and apical parts (Fig. 7b, c)

    corresponded to the stress analyses when oblique and

    horizontal loadings were applied. In the horizontal

    plane, the material was distributed uniformly, i.e.there

    were no changes in composition in a radial direction.

    Therefore, FGSPs showed slightly more shear strain

    distribution than the homogenous posts in the coronal

    part.

    Comparison between vertical, oblique and horizontal

    loadings

    Under horizontal and oblique loadings, the higher values

    of maximum principle stress are distributed mainly at

    the coronal and middle parts of the homogeneous posts.

    Then the stress reduces dramatically in the middle part

    of the posts, and becomes almost negligible at the apical

    part. However under vertical loading, the concentration

    of stress was low at the coronal parts but was noticeably

    high at the apical parts of the model C and model Dposts. Vertical loading caused a high concentration of

    stress at the apical portion of the tooth, yet under

    horizontal and oblique loading, the stress became

    concentrated at the outer sides of the root. Also, the

    interface stress and strain increased in the middle of the

    tooth and grew progressively, uctuating at the apical

    part under horizontal and oblique loadings. On the

    contrary, under vertical loading, the interface stress and

    strain increased at the coronal part and reached its

    maximum level at the apical part with little uctuation.

    The concentration of stress caused by horizontal and

    oblique loading was higher than that caused by vertical

    loading at the apical part of the simulated posts. Thus,

    horizontal loading should be avoided as much as possible.

    These ndings concurred with the results reported by

    Yang et al.47), who observed that greater deection and

    higher stress is generated by horizontal loading. Under

    horizontal and oblique loadings, post material should be

    chosen carefully to ensure that the posts support the

    restored tooth and prevent high stress along the inner

    canal wall (Fig. 4). Ramakrishna et al.48)suggested that

    dental posts should be stiff in the coronal region, i.e.the

    core, so that the core is not stressed excessively when

    occlusal force is applied to the crown. Hence, an ideal

    dental post is one that has a high degree of stiffness at

    the coronal region, and which gradually reduces to a

    value similar to that of dentine at the apical end. Thishigh stiffness eradicates stress from the core, and the

    gradual reduction in stiffness dissipates stress from the

    post to the dentine uniformly. This gradual dissipation of

    stress eliminates the concentration of stress and reduces

    interfacial shear stress. For vertical loading, materials

    that prevent a high concentration of stress at the apical

    portion of the tooth should be chosen. In addition, the

    stiffness of the entire post-core system must be able to

    resist the forces of mastication, with the least possible

    deformation49).

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    CONCLUSION

    This study shows that FGSPs exhibited several

    advantages in terms of stress distribution compared to

    posts fabricated from homogeneous material. The stress

    and strain distribution at the post-dentine interface of

    FGSPs was better than that of homogenous posts.

    Functionally graded materials approach can be used to

    design new dental posts that enhance the success of

    endodontically treated teeth.

    ACKNOWLEDGMENTS

    The authors wish to sincerely thank Mr. Bernard Saw

    Lip Huat, at the Department of Engineering Design and

    Manufacture, Faculty of Engineering, University of

    Malaya for his invaluable advice in FEA. This study was

    funded by PS354/2008C, University of Malaya.

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