1
Jungbunzlauer
Company
Presentation
2
2011
2005
2002
1998
1996
1986
1962
1867 Spirits distillery founded in Jungbunzlau, former Bohemia
Citrics - Pernhofen, Austria
Xanthan Gum - Pernhofen, Austria
Gluconates - Marckolsheim, France
Specialties and Special Salts - Ladenburg, Germany
Citrics - Port Colborne, Canada
Sweeteners - Marckolsheim, France
Lactics - Marckolsheim, France
History
3
Xanthan
Fermentation and Purification
Neutralisation • Esterification
Citrics Gluconates Lactics Sweeteners
Special Salts Specialties
Corn
Products and core processes
4
33% of sales
Food safety
Effective stabilising
Sugar replacement
Sodium reduction Mineral fortification
Citrics
Gluconates
Lactics
Special Salts
Specialties
Sweeteners
Xanthan Gum
Food applications
5
Beverage applications
20% of sales
Better acidification
Taste optimisation
Improved mouthfeel
Mineral fortification Calorie reduction
Citrics
Gluconates
Lactics
Special Salts
Specialties
Sweeteners
Xanthan Gum
6
31%
of sales
Health & personal care applications
Dietary supplements Anti-bacterial
Smooth moisturising Natural deodorising
Viscosity control
14% of sales
Citrics
Gluconates
Lactics
Special Salts
Specialties
Sweeteners
Xanthan Gum
7
Eco-friendly chelation
Anti-bacterial cleaning
Safe descaling
Surface protection Rheology control
Detergents & cleaners applications
15% of sales
Citrics
Gluconates
Lactics
Special Salts
Specialties
Sweeteners
Xanthan Gum
8
18% of sales
Oil drilling
Gypsum set retarder
Concrete admixtures
Safe plasticiser Metal surface treatment
Citrics
Gluconates
Lactics
Special Salts
Specialties
Sweeteners
Xanthan Gum
Industrial applications
The purpose of the
presentation is to give the
board a description of JBL’s
possibilities to expand the
xanthan capacity
No decision are
requested from the board
Facts & figures of Pernhofen
Key figures of Pernhofen
Consumptions annually:
• Corn: ~ 450.000 tons corn
• Power: ~ 540.000 MWH
• Natural Gas: ~ 1.310.000 MWH
• Water: ~ 9.125.000 m³
Total property size: ~ 123 ha
Industrial zoned land: ~ 72 ha
Farmland: ~ 51 ha
Drivers of the performance
Process development work:
• Downstream processing • Developing new processes
• Testing new technologies
• Optimization work of current processes
• Filtration systems
• Chromatographic separations
• Ion exchange systems
• Crystallisation
• Energy cost improvement by ~ 14,1%
Strain development:
• Citric Acid: • Classical own development work
• External basic research projects
• Xanthan Gum: • Own development work
• External project with universities
• Lactic Acid
• Erythritol
Engineering & project management:
• Basic & detail design of all investments • Civil
• Equipment
• Piping
• Control systems
• Procurement for all investments
• Construction management
• Commissioning & start up
Production & Financial controlling:
• All on site & direct contact
• Well experienced people
• Established feedback & discussion
• Hands on problem solving
Drivers of the performance
Thank you for your attention
We kindly ask you to wear a helmet and
safety west, which you will be given after
the safety training outside in a tent.
Possible hazards:
• burning hazard
• crushing hazard
• mechanical risks
• electrical hazard
• Explosion protection area
We ask you to stay within the marked areas!
Do not touch machines and engines
It is forbidden to take
any pictures.
Mobile phones
should be
switched off!
To meet our hygienic standards, we ask you NOT to
eat, NOT to drink and NOT to smoke in the entire
factory site.
Lunch will be offered at the end of the tour.