K0 00X31-ZY2-6100 N 2eY1PROGRAMMED FUEL INJECTION (PGM-FI) INDICATOR ALTERNATOR (ACG) INDICATOR...

31ZY261000X31-ZY2-6100

2eY1500.2008.08Printed in JapanN

K0

PANTONE 288 CVC DIC F101 00X31-ZY2-6100 BLACK

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The engine exhaust from thisproduct contains chemicalsknown to the State of California tocause cancer, birth defects, orother reproductive harm.

Keep this owner’s manual handy, so you can refer to it at any time. This owner’smanual is considered a permanent part of the outboard motor and should remain withthe outboard motor if resold.

The information and specifications included in this publication were in effect at thetime of approval for printing. Honda Motor Co., Ltd. reserves the right, however, todiscontinue or change specifications or design at any time without notice and withoutincurring any obligation whatever. No part of this publication may be reproducedwithout written permission.

2007 Honda Motor Co., Ltd. All Rights Reserved

08/07/17 20:39:06 31ZY2600_001

1

INTRODUCTION

Congratulations on your selection ofa Honda outboard motor. We arecertain you will be pleased with yourpurchase of one of the finestoutboard motors on the market.

We want to help you get the bestresults from your new outboardmotor and to operate it safely. Thismanual contains information on howto do that; please read it carefully.

We suggest you read the warrantypolicy to fully understand itscoverage and your responsibilities ofownership.

When your outboard motor needsscheduled maintenance, keep in mindthat your Honda Marine dealer isspecially trained in servicing Hondaoutboard motors. Your HondaMarine dealer is dedicated to yoursatisfaction and will be pleased toanswer your questions and concerns.As you read this manual you will

find information preceded by a

symbol. That informationis intended to help you avoid damageto your outboard motor, otherproperty, or the environment.

Best Wishes,Honda Motor Co., Ltd.

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2

A FEW WORDS ABOUTSAFETY

INTRODUCTION

Safety Messages

Safety Headings

Safety Labels

Safety Section

Instructions

IMPORTANT SAFETY INFORMATION.

OUTBOARD MOTOR SAFETY.

Your safety and the safety of othersare very important. And using thisoutboard motor safely is an importantresponsibility.

To help you make informeddecisions about safety, we haveprovided operating procedures andother information on labels and inthis manual. This information alertsyou to potential hazards that couldhurt you or others.

Of course, it is not practical orpossible to warn you about all thehazards associated with operating ormaintaining an outboard motor. Youmust use your own good judgment.

You will find important safety information in a variety of forms, including:

This entire book is filled with important safety information please read itcarefully.

preceded by a safety alert symbol and one ofthree signal words, DANGER, WARNING, or CAUTION.

These signal words mean:

such as

on the outboard motor.

such as

how to use this outboard motor correctly and safely.

You WILL be KILLED or SERIOUSLYHURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLYHURT if you don’t follow instructions.

You CAN be HURT if you don’t followinstructions.

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3

CONTENTS

...................................OUTBOARD MOTOR SAFETY . 7................IMPORTANT SAFETY INFORMATION . 7

..................................SAFETY LABEL LOCATION . 9

..................................CONTROLS AND FEATURES . 10CONTROL AND FEATURE IDENTIFICATION

..................................................................CODES . 10....COMPONENT AND CONTROL LOCATIONS . 11

..............................................................CONTROLS . 15Side-Mount Type

......................................................Ignition Switch . 15Emergency Stop Switch Clip and Emergency

.......................................................Stop Switch . 16..........................Gearshift/Throttle Control Lever . 16

.......................................................Fast Idle Lever . 18Panel-Mount Type

......................................................Ignition Switch . 18Emergency Stop Switch Clip and Emergency

.......................................................Stop Switch . 19..........................Gearshift/Throttle Control Lever . 20

.....................................................Fast Idle Button . 21

Top-Mount Type......................................................Ignition Switch . 22

Emergency Stop Switch Clip and Emergency.......................................................Stop Switch . 22

..........................Gearshift/Throttle Control Lever . 23.....................................................Fast Idle Button . 24

Common Controls........................................Power Trim/Tilt Switch . 25

..................................................Power Tilt Switch . 26.............................................Manual Relief Valve . 26

.....................................................Tilt Lock Lever . 26..............................................Engine Cover Latch . 27

................................................................Trim Tab . 27.......................................................INSTRUMENTS . 27

.........................Trim Meter (optional equipment) . 27

.........................Tachometer (optional equipment) . 28.............Digital Tachometer (optional equipment) . 28...........Digital Speedometer (optional equipment) . 28

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4

CONTENTS

...........................................................INDICATORS . 29...................................Alternator (ACG) Indicator . 29

..Programmed Fuel Injection (PGM-FI) Indicator . 29............................................Oil Pressure Indicator . 30

.................................................Overheat Indicator . 30.....................................Cooling System Indicator . 31

................................................OTHER FEATURES . 31........................................Water Separator Buzzer . 31

.....................................................Overrev Limiter . 32...................................................................Anodes . 32

.................................................Fuel Priming Bulb . 32

................................................BEFORE OPERATION . 33.........ARE YOU READY TO GET UNDERWAY? . 33

IS YOUR OUTBOARD MOTOR..................................................READY TO GO? . 33

................................................................OPERATION . 35....................SAFE OPERATING PRECAUTIONS . 35

.......................................BREAK-IN PROCEDURE . 35.......................................................FUEL PRIMING . 36

......................................STARTING THE ENGINE . 37..................................................Side-Mount Type . 37.................................................Panel-Mount Type . 40

...................................................Top-Mount Type . 42.......................................STOPPING THE ENGINE . 45

................................Emergency Engine Stopping . 45.......................................Normal Engine Stopping . 46

GEARSHIFT AND..............................THROTTLE OPERATION . 47

..................................................Side-Mount Type . 47.................................................Panel-Mount Type . 47

...................................................Top-Mount Type . 47...............................................................STEERING . 49................................................................CRUISING . 49

........................SHALLOW WATER OPERATION . 51...............MOORING, BEACHING, LAUNCHING . 52

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5

CONTENTS

..............SERVICING YOUR OUTBOARD MOTOR . 54...........THE IMPORTANCE OF MAINTENANCE . 54

.....................................MAINTENANCE SAFETY . 55...................TOOL KIT and OWNER’S MANUAL . 56

...............................MAINTENANCE SCHEDULE . 57....................................TRIM TAB ADJUSTMENT . 59....................................MANUAL RELIEF VALVE . 60

ENGINE COVER REMOVAL AND..................................................INSTALLATION . 60

............................................Engine Oil Level Check . 61....................................................Engine Oil Change . 61

.......................................................Oil Filter Change . 62..................................Engine Oil Recommendations . 64

.....................................................Lubrication Points . 65

....................................................Spark Plug Service . 66.............................................................REFUELING . 69

...............................FUEL RECOMMENDATIONS . 70...................Fuel Filter Inspection and Replacement . 71...................Water Separator Inspection and Service . 73

..................................................Anode Replacement . 75..............................................Propeller Replacement . 76

....................................................................STORAGE . 78...................................STORAGE PREPARATION . 78

..........................................Cleaning and Flushing . 78........................................................................Fuel . 79

.............................................................Engine Oil . 81................HOISTING THE OUTBOARD MOTOR . 82

...................................STORAGE PRECAUTIONS . 82...............................REMOVAL FROM STORAGE . 83

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6

CONTENTS

........................................................TRANSPORTING . 84WITH OUTBOARD MOTOR

......................................INSTALLED ON BOAT . 84WITH OUTBOARD MOTOR

..................................REMOVED FROM BOAT . 84

....TAKING CARE OF UNEXPECTED PROBLEMS . 85..................................ENGINE WILL NOT START . 85

HARD STARTING OR STALLS AFTER...........................................................STARTING . 88

...........................................ENGINE OVERHEATS . 89.......................................................................FUSES . 90

..........................Electric Starter Will Not Operate . 90.......................................Battery Will Not Charge . 90

.................................................Fuse Replacement . 90OIL PRESSURE INDICATOR GOES OFF AND

............................ENGINE SPEED IS LIMITED . 92OVERHEAT INDICATOR COMES ON AND

............................ENGINE SPEED IS LIMITED . 93..........WATER SEPARATOR BUZZER SOUNDS . 94

.....................WATER SEPARATOR INDICATOR . 95..........................................SUBMERGED MOTOR . 95

..TECHNICAL AND CONSUMER INFORMATION . 97...............................TECHNICAL INFORMATION . 97

......................................Serial Number Locations . 97...................................................................Battery . 98

.................Emission Control System Information . 99............................................................Star Label . 102

......................................................Specifications . 104.............................CONSUMER INFORMATION . 107

.............................................Honda Publications . 107............................Customer Service Information . 107..........................Distributor’s Limited Warranty . 110

...................Emission Control System Warranty . 114

.........................................................................INDEX . 118

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7

IMPORTANT SAFETYINFORMATION

Operator Responsibility

OUTBOARD MOTOR SAFETY

It is the operator’s responsibility toprovide the necessary safeguardsto protect people and property.Know how to stop the enginequickly in case of emergency.Understand the use of all controls.

Attach the emergency stop switchlanyard securely to the operator.

Stop the engine immediately ifanyone falls overboard, and do notrun the engine while the boat isnear anyone in the water.

Always stop the engine if youmust leave the controls for anyreason.

Always wear a PFD (PersonalFlotation Device) while on theboat.

Familiarize yourself with all lawsand regulations relating to boatingand the use of outboard motors.

Be sure that anyone who operatesthe outboard motor receives properinstruction.

Be sure the outboard motor isproperly mounted on the boat.

Do not remove the engine coverwhile the engine is running.

Honda BF200A/BF225A outboardmotors are designed for use withboats that have a suitablemanufacturer’s powerrecommendation. Other uses canresult in injury to the operator ordamage to the outboard motor andother property.

Most accidents can be prevented ifyou follow all instructions in thismanual and on the outboard motor.The most common hazards arediscussed in this chapter, along withthe best way to protect yourself andothers.

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8

Carbon Monoxide HazardRefuel With Care


Exhaust gas contains poisonouscarbon monoxide. Do not inhaleexhaust gas. Never run the engine ina closed garage or confined area.

Gasoline is extremely flammable,and gasoline vapor can explode.Refuel outdoors, in a well-ventilated area, with the enginestopped. Never smoke neargasoline, and keep other flamesand sparks away.

Refuel carefully to avoid spillingfuel. Avoid overfilling the fueltank.

After refueling, tighten the fueltank cap securely. If any fuel isspilled, make sure the area is drybefore starting the engine.

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9

SAFETY LABEL LOCATION


The label shown here contains important safety information. Please read it carefully. This label is considered apermanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized HondaMarine dealer for a replacement.

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10

CONTROL AND FEATURE IDENTIFICATION CODES

CONTROLS AND FEATURES

Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.

Destination

ACTYPE CODE (example)

A: AmericaRotating direction of propeller shaftC: Counterrotating propeller shaftNone: Standard rotating propeller shaftTransom Height

X

L: 20.0 in (508 mm), X: 25.0 in (635 mm), XX: 30.0 in (762 mm)

Transom Height

Standard Rotating Propeller Shaft

Counterrotating Propeller Shaft

Power Trim/Tilt

Model

Type LA XA XCA

BF200A

LA XA XCA XXA XXCA

BF225A

20.0 in (508 mm)

25.0 in (635 mm)

30.0 in (762 mm)

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11

COMPONENT AND CONTROL LOCATIONS


ENGINE COVER

ANODE

OIL LEVEL DIPSTICK

ANODE

TRIM TAB

ANODE

OIL FILLER CAP(inside engine cover)

STERNBRACKET

PROPELLER

TILT LOCKLEVER

POWER TILTSWITCH

MANUALRELIEFVALVE

ENGINE COVERLATCH

SPARK PLUG(under coil)

COOLING SYSTEMINDICATOR

ENGINE OILDRAIN BOLT(inside cover)

ANTIVENTILATIONPLATE

FLUSH PORTCONNECTOR

EXHAUST PORT/WATER OUTLET PORT

GEAR OILLEVEL SCREW

GEAR OIL DRAIN/FILL SCREW

PRODUCTIDENTIFICATIONNUMBER

COOLING WATERINTAKE PORT(each side)

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12

Remote Controls (optional equipment)


EMERGENCYSTOP SWITCH

FAST IDLELEVER

IGNITIONSWITCH

POWER TRIM/TILTSWITCH

CONTROL LEVERFRICTION ADJUSTER

POWER TRIM/TILTSWITCH

BUZZER(inside)

(SIDE-MOUNT REMOTE CONTROL) (PANEL-MOUNT REMOTE CONTROL)

GEARSHIFT/THROTTLECONTROL LEVER


OIL PRESSUREINDICATOR

OVERHEATINDICATOR

NEUTRAL RELEASELEVER

FAST IDLE BUTTON


SPARE SWITCHCLIP

IGNITIONSWITCH


OIL PRESSUREINDICATOR

OVERHEATINDICATOR

BUZZER

EMERGENCY STOPSWITCH CLIP


EMERGENCY STOPSWITCH LANYARD


CONTROL PANEL(for PANEL-MOUNT type)

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13


POWERTRIM/TILTSWITCH

POWER TRIM/TILTSWITCH (RIGHT)

POWER TRIM/TILTSWITCH (LEFT)

BUZZERIGNITIONSWITCH

(SINGLE TOP-MOUNT REMOTE CONTROL) (DUAL TOP-MOUNT REMOTE CONTROL)


FAST IDLEBUTTON FAST IDLE

BUTTON

GEARSHIFT/THROTTLECONTROL LEVER GEARSHIFT/THROTTLE

CONTROL LEVERS

(for TOP-MOUNT DUAL type)OIL PRESSUREINDICATOR

OVERHEATINDICATOR



CONTROL PANEL(for TOP-MOUNT SINGLE type)

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14

Digital SpeedometerTachometer(optional equipment) (optional equipment)

Digital Tachometer(optional equipment)

Trim Meter(optional equipment)

INDICATOR PANEL


PROGRAMMED FUEL INJECTION(PGM-FI) INDICATOR

ALTERNATOR (ACG) INDICATOR

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15

CONTROLS

Side-Mount Type


STARTOONNOOFFFF

IGNITIONSWITCH

Ignition Switch

Turning the ignition switch to theOFF position stops the engine.

The ignition switch controls theignition system and the starter motor.

Turning the ignition switch key to theSTART position starts the engine.The key automatically returns to theON position when released from theSTART position.

The engine will not start unless thegearshift/throttle control lever is inthe N (neutral) position (p. ) andthe emergency stop switch clip is inthe emergency stop switch.

37

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16



SPARE SWITCH CLIP




EMERGENCYSTOP SWITCHLANYARD


EMERGENCYSTOP SWITCHCLIP

Gearshif t/Throttle ControlLever

Emergency Stop Switch Clip andEmergency Stop Switch

The emergency stop switch clip mustbe inserted in the emergency stopswitch in order for the engine to startand run. The emergency stop switchlanyard must be attached securely tothe operator or to the operator’s PFD(Personal Flotation Device).

The gearshift/throttle control levercontrols engine speed and selects F(forward), N (neutral), or R (reverse)gears.

When used as described, theemergency stop switch clip andemergency stop switch lanyardsystem stops the engine if theoperator falls away from the controls.

A spare switch clip is stored in a slotin the control housing (optionalequipment).

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17


F (FORWARD)


30° 30°

TTHHRROOTTTTLLEE OOPPEENNIINNGG


MAXIMUM

MAXIMUM

SHIFT SHIFT

MMIINNIIMMUUMMMMIINNIIMMUUMM

N (NEUTRAL)

R (REVERSE)

Moving the control lever 30° from N(neutral) selects the gear, and furthermovement increases engine speed.

The control lever automatically locksitself in the N (neutral) position. Tomove the lever out of the N (neutral)position, you must squeeze theneutral release lever on the undersideof the lever handle.

Less friction allows easier controllever movement. More friction helpsto hold a steady throttle setting whilecruising.

A friction adjuster near the base ofthe control lever(s) adjusts theoperating resistance of the controllever(s). Refer to p. .48

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18

Panel-Mount Type


STARTON

OFF

N (neutral)MAXIMUMFAST IDLE

LOWESTPOSITION

FAST IDLE LEVER

FAST IDLE LEVER

IGNITIONSWITCH

Fast Idle Lever

Ignition Switch


Use the fast idle lever to accelerateengine warm-up after starting theengine. Do not use the fast idle leverwhen starting the engine.

See page for engine warm-upinstructions.

The fast idle lever allows you toincrease the idle speed only when thecontrol lever is in the N (neutral)position. Place the fast idle lever inits lowest position to cancel the fastidle and return the control lever tonormal operation.

39

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19



SPARE SWITCH CLIP(optional equipment)











A spare switch clip (optionalequipment) can be stored in the toolbag.

40

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20




N (NEUTRAL)

R (REVERSE)F (FORWARD)

MAXIMUM

MAXIMUM

TTHHRROOTTTTLLEE OOPPEENNIINNGGTTHHRROOTTTTLLEE OOPPEENNIINNGG

SHIFTSHIFT

35° 35°


MMIINNIIMMUUMM MMIINNIIMMUUMM


The gearshift/throttle control levercontrols engine speed and selects F(forward), N (neutral), or R (reverse)gears.

The control lever automatically locksitself in the N (neutral) position. Tomove the lever out of the N (neutral)position, you must squeeze theneutral release lever on the undersideof the lever handle.


A friction adjuster near the base ofthe control lever adjusts the operatingresistance of the control lever. Referto p. .


48

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21


FAST IDLE BUTTON

F (forward)N (neutral)

R (reverse)

NEUTRALRELEASELEVER

Push

CONTROLLEVER

PPuullll uupp

FAST IDLE BUTTON

Fast Idle Button It is necessary to position the controllever in N (neutral) to push in the fastidle button.

Return the control lever to N positionto cancel the fast idle operation.

The fast idle button allows you toincrease the idle speed withoutengaging the drive gears. Move thecontrol lever forward or reverse afterpushing in the fast idle button toincrease the idle speed.

Use the fast idle button to accelerateengine warm-up after starting theengine. Do not use the fast idlebutton when starting the engine.


41

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22

Top-Mount Type


ON

OFF

START

SPARE SWITCH CLIP(optional equipment)

IGNITIONSWITCH

EMERGENCY STOP SWITCH





Ignition Switch








A spare switch clip (optionalequipment) can be stored in the toolbag.

43

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23


SINGLE TYPE

DUAL TYPE

R (REVERSE)F (FORWARD)

MAXIMUM

MAXIMUM

SHIFTSHIFT


N (NEUTRAL)

35° 35°

GEARSHIFT/THROTTLECONTROLLEVER

GEARSHIFT/THROTTLECONTROL LEVERS



MMIINNIIMMUUMM MMIINNIIMMUUMM



A friction adjuster inside the controlbox adjusts the operating resistanceof the control lever(s). Refer top. .


The gearshift/throttle control lever(s)controls engine speed and selects F(forward), N (neutral), or R (reverse)gears.

48

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24


FAST IDLE BUTTON

R (reverse)

F (forward)

FAST IDLE BUTTONPush

N (neutral)

CONTROLLEVER

Fast Idle Button

Use the fast idle button to accelerateengine warm-up after starting theengine. Do not use the fast idlebutton when starting the engine.


The fast idle button allows you toincrease the idle speed withoutengaging the drive gears. Move thecontrol lever forward or reverse afterpushing in the fast idle button toincrease the idle speed.

It is necessary to position the controllever in N (neutral) to push in the fastidle button.

Return the control lever to N positionto cancel the fast idle operation.

44

08/07/17 20:42:45 31ZY2600_025

25

Common Controls

Power Trim/Tilt Switch


(side-mount type) (top-mount type)

(panel-mount type)

CONTROLLEVER

CONTROL LEVER

CONTROLLEVER

DUAL TYPE

(LEFT) (RIGHT)POWER TRIM/TILT SWITCH

POWERTRIM/TILTSWITCH

POWER TRIM/TILT SWITCH


SINGLE TYPE

CCOONNTTRROOLLLLEEVVEERRSS

The power trim/tilt switch is locatedon the control lever. It is a rockerswitch with UP and DN (down)positions for changing the angle ofthe outboard motor.

You can use the power trim/tiltswitch anytime whether the boat isunderway, stopped, or the ignitionswitch is in the OFF position. It isnecessary for the ignition switch tobe in the ON position for the trimmeter to indicate the motor angle.

Trim the outboard motor to obtainthe best performance and stability(p. ).

Tilt the outboard motor for shallowwater operation, beaching, launching,or mooring.

For dual mount outboards, tilt themup at the same time.

49

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26

Power Tilt Switch Manual Relief Valve Tilt Lock Lever


POWER TILT SWITCH MMAANNUUAALL RREELLIIEEFF VVAALLVVEETTIILLTT LLOOCCKKLLEEVVEERR

PPOOWWEERR((TToo ffiixx))

FFRREEEE

MMAANNUUAALL((TToo rreelleeaassee))

LLOOCCKK

This switch is used with the enginestopped to raise the outboard motorfor mooring, trailering, ormaintenance.

The power tilt switch will operatewithout turning the ignition switchON.

The power tilt switch is located onthe engine pan. It is a rocker switchwith UP and DN (down) positionsfor changing the angle of theoutboard motor.

The outboard motor can be tiltedmanually after opening the manualrelief valve. This allows the outboardmotor to be tilted up or down whenno battery is connected. When the boat is to be moored for a

long time, tilt the outboard motor upas far as it will go. Then move the tiltlock lever to the LOCK position, andgently lower the outboard motor untilthe lever contacts the stern bracket.

The tilt lock lever is used to supportthe outboard motor in the fully-raisedposition.

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27

INSTRUMENTS

Trim Meter(optional equipment)

Trim TabEngine Cover Latch


TRIM METER

TRIM TAB

TIGHTENINGBOLTENGINE COVER

LATCH

UUNNLLOOCCKK

When the trim tab is correctlyadjusted (p. ), steering effort isequal in either direction.

If uncompensated, torque steer wouldmake the outboard motor tend to turnto one side.

The trim tab compensates for‘‘torque steer,’’ which is a reaction ofthe outboard motor to propellerrotation.

The engine cover latch fastens theengine cover to the outboard motor.

The trim meter indicates the relativetrim angle of the outboard motor.

Refer to the trim meter when usingthe power trim/tilt switch to achievethe best performance from the boat.

59

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28

Tachometer(optional equipment)

Digital Tachometer(optional equipment)

Digital Speedometer(optional equipment)


TACHOMETER

The tachometer shows engine speedin revolutions per minute.

Refer to the tachometer when usingthe throttle and power trim/tiltcontrols to achieve the bestperformance from the boat.

Digital Tachometer includes thefollowing functions.

Refer to the Operation Guideincluded with the Digital Tachometerfor operation information.

Refer to the Operation Guideincluded with the DigitalSpeedometer for operationinformation.

TachometerHour MeterTrim MeterOil Pressure IndicatorOverheat IndicatorACG IndicatorPGM-FI Indicator

Water Separator IndicatorFuel Flow MeterFuel Economy MeterFuel Integration MeterTripmeterVoltmeterFuel Level MeterSpeedometer

Digital Speedometer includes thefollowing functions.

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29

INDICATORS

Alternator (ACG) Indicator

Programmed Fuel Injection(PGM-FI) Indicator


ACG INDICATOR

PGM-FI INDICATOR

Under normal conditions, when theignition key is turned on thefollowing will occur:

The ACG indicator turns on and thebuzzer sounds in one-secondintervals when the charging system isfaulty.

When the engine control systemdetects a PGM-FI malfunction, thePGM-FI indicator turns on and thebuzzer sounds at one-secondintervals.

The buzzer will beep twice.The PGM-FI indicator will turnoff shortly after the second beep.The ACG indicator will turn offafter the engine starts.

Both the PGM-FI indicator andACG indicator will turn on.

1.

2.3.

4.

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30

Overheat IndicatorOil Pressure Indicator


(side-mount type) (side-mount type)

(panel-mount/top-mount types) (panel-mount/top-mount types)

(GREEN)

(GREEN)

(RED)

(RED)

BUZZER

BUZZER BUZZER

BUZZER

TAKING CARE OFUNEXPECTED PROBLEMS,

When the oil pressure indicator is lit,oil pressure is OK.

If oil pressure becomes low, theindicator will go off, and the engineprotection system will limit enginespeed. Refer to

on p. .

All models are equipped with abuzzer that sounds continuouslywhen the oil pressure indicator goesoff.

Low oil pressure indicates that theengine oil level is low or that there isa problem with the engine lubricationsystem.

92

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31

Cooling System Indicator OTHER FEATURES

Water Separator Buzzer


COOLING SYSTEM INDICATOR

WATER SEPARATOR

TAKING CARE OFUNEXPECTED PROBLEMS

Water should flow from the coolingsystem indicator while the engine isrunning. This shows that water iscirculating through the coolingsystem.

If water stops flowing while theengine is running, it indicates acooling system problem, such asclogged water intakes, which willcause engine overheating.

The water separator buzzer sounds arapid, repeating signal when waterhas accumulated in the waterseparator.

When the alert triggers, the overheatindicator comes on and the buzzersounds a steady tone as the enginespeed is reduced to 1,800 rpm. If thecondition persists for another 20seconds, the engine shuts off. Referto

, onp. .

Engine overheating may be the resultof clogged water intakes.

All models are equipped with abuzzer that sounds a steady tonewhen the overheat indicator comeson.

93

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32

Anodes Fuel Priming BulbOverrev Limiter


ANODE(each side)

ANODE(stern bracket)

PRIMING BULB

UP

OUTLET END(motor side)

INLET END (tank side)

The anodes are made of a sacrificialmaterial that helps to protect theoutboard motor from corrosion.

Before starting the engine, hold thepriming bulb up in the direction ofthe arrow; then squeeze the primingbulb until it feels firm. This willensure that fuel is supplied to theengine (p. ).

A priming bulb is built into the fuelhose that connects the fuel tank to theoutboard motor.

The engine is equipped with anoverrev limiter to prevent thepossibility of mechanical damagefrom excessive engine speed.

The overrev limiter may be activatedduring operation, limiting enginespeed, if the outboard motor istrimmed or tilted up excessively, orwhen propeller ventilation occursduring a sharp turn.

Check to see if the correct propelleris installed.

If the overrev limiter is activated,check the trim angle of the outboardmotor.

There are two anodes on the gearcase, one on the stern bracket andfour small anodes in the waterpassages of the engine block.

36

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Improperly maintainingthis outboard motor, orfailing to correct a problembefore operation, can causea malfunction in which youcould be seriously hurt orkilled.

Always perform a pre-operation inspection beforeeach operation, and correctany problem.

33

ARE YOU READY TO GETUNDERWAY?

Safety

KnowledgeIS YOUR OUTBOARDMOTOR READY TO GO?

BEFORE OPERATION

Your safety is your responsibility. Alittle time spent in preparation willsignificantly reduce your risk ofinjury.

Read and understand this manual.Know what the controls do and howto operate them.

Familiarize yourself with theoutboard motor and its operationbefore you get underway. Knowwhat to do in case of an emergency.

Familiarize yourself with all lawsand regulations relating to boatingand the use of outboard motors.

Always wear a PFD (PersonalFlotation Device) while on the boat.

Attach the emergency stop switchlanyard securely to the operator or tothe operator’s PFD.

For your safety, and to maximize theservice life of your equipment, it isvery important to take a fewmoments before you operate theoutboard motor to check its condition.Be sure to take care of any problemyou find, or have your authorizedHonda Marine dealer correct it,before you operate the outboardmotor.

Before beginning your pre-operationchecks, be sure the ignition switch isin the OFF position.

08/07/17 20:44:47 31ZY2600_034

34

Safety Inspection Maintenance Inspection

BEFORE OPERATION

Look around the outboard motorfor signs of oil or gasoline leaks.

Check the engine oil level (p. ).Running the engine with a low oillevel can cause engine damage.

Check the water separator forwater contamination (p. ).

Check to be sure the propeller isundamaged and the castle nut issecured with the cotter pin(p. ).

Check that the anodes are securelyattached to the stern bracket andthe gear case (p. ) and are notexcessively worn. The anodes helpprotect the outboard motor fromcorrosion.

Check that the fuel hose isundamaged and properlyconnected.Wipe up any spills before startingthe engine.Check the stern bracket to be surethe outboard motor is securelyinstalled.Check that all controls areoperating properly.Replace any damaged parts.Check that all fasteners are inplace and securely tightened.Check the emergency stop switchfor proper operation. Start theengine (p. , or ). Makesure the engine stops by pullingthe emergency stop switch clipfrom the emergency stop switch.

Make sure the tool kit is onboard(p. ). Replace any missing items.

Check the fuel level in the fueltank (p. ).

Check that the battery fluid isbetween the upper and lower levels,and the battery leads are connectedsecurely.

7361

76

16 19 22

75

56

69

08/07/17 20:45:03 31ZY2600_035

35

SAFE OPERATINGPRECAUTIONS

BREAK-IN PROCEDURE

Break-in period: 10 hours

First 15 minutes:

Next 45 minutes:

Next 60 minutes:

Next 8 hours:

OPERATION

IMPORTANT SAFETYINFORMATION

BEFORE OPERATION.

To safely realize the full potential ofthis outboard motor, you need acomplete understanding of itsoperation and a certain amount ofpractice with its controls.

Before operating the outboard motorfor the first time, please review the

on page and thechapter titled

For your safety, do not start oroperate the engine in an enclosedarea. Your engine’s exhaust containspoisonous carbon monoxide gas thatcan collect rapidly in an enclosedarea and cause illness or death.

Proper break-in operation allows themoving parts to wear in smoothly forbest performance and long servicelife.

Run the engine at trolling speed. Usethe minimum throttle openingnecessary to operate the boat at a safetrolling speed.

Run the engine up to a maximum of2,000 to 3,000 rpm, which is about10% to 30% of maximum throttleopening.

Run the engine up to a maximum of4,000 to 5,000 rpm, which is about50% to 80% of maximum throttleopening.

Short full-throttle bursts are OK, butdo not operate the enginecontinuously at full throttle.

For boats that plane easily, bring theboat up on plane, and then reduce thethrottle opening to the recommendedrpm range.

Do not run the engine at full throttlefor more than 5 minutes at a time.

7

08/07/17 20:45:18 31ZY2600_036

Gasoline is highlyflammable and explosive.

You can be burned orseriously injured whenhandling fuel.

Stop the engine and keepheat, sparks, and flameaway.Handle fuel onlyoutdoors.Wipe up spillsimmediately.

36

FUEL PRIMING

OPERATION

PRIMING BULB

UPOUTLET END(motor side)

INLET END(tank side)

Check to be sure there are no fuelleaks before starting the engine.

Hold the priming bulb up in thedirection of the arrow; then squeezethe priming bulb several times until itfeels firm, indicating that fuel hasreached the engine.

Do not touch the priming bulb withthe engine running or when tilting upthe outboard motor. The vaporseparator could overflow.

08/07/17 20:45:27 31ZY2600_037

37

STARTING THE ENGINE

Side-Mount Type

OPERATION


N (neutral)

CONTROLLEVER



Set the control lever in the N(neutral) position.

The engine will not start if the F(forward) or R (reverse) gears areengaged.Put the emergency stop switch clip

in the emergency stop switch, andattach the emergency stop switchlanyard securely to the operator orto the operator’s PFD (Personal

Flotation Device).

Control....................Side-Mount Type . P. 37..................Panel-Mount Type . P. 40

....................Top-Mount Type . P. 42

The engine will not start or rununless the emergency stop switchclip is in the emergency stopswitch.

The emergency stop switch clipand emergency stop switch lanyardsystem is a safety device that willstop the engine if you fall awayfrom the controls while operatingthe boat.

Always attach the emergency stopswitch lanyard securely to theoperator or to the operator’s PFDbefore starting the engine.

1.

2.

08/07/17 20:45:38 31ZY2600_038

38

OPERATION

IGNITION SWITCH KEY

ONSTARTOFF

LOWESTPOSITION

FAST IDLE LEVER

Using the electric starter f or morethan 5 seconds at a time willoverheat the starter motor and candamage it.

Turning the ignition switch key tothe START position while theengine is running can damage thestarter motor and f lywheel.Leave the fast idle lever in the

OFF (fully lowered) position.

The fast idle lever cannot be raisedunless the control lever is in the N(neutral) position.

The control lever cannot be movedaway from the N (neutral) positionunless the fast idle lever is lowered.

If the engine fails to start within 5seconds, release the key and waitat least 10 seconds beforeoperating the starter again.

When the engine starts, release thekey, allowing it to return to the ONposition.

Turn the ignition switch key to theSTART position and hold it thereuntil the engine starts.

Turn the ignition switch key to theON position; the buzzer will soundtwo times.

3. 4.

5.

08/07/17 20:45:50 31ZY2600_039

39

OPERATION

FAST IDLERANGE

MAXIMUM FAST IDLE


If the engine is not properlywarmed up bef ore raising theengine speed, the buzzer andoverheat indicator may activateand the engine speed will beautomatically reduced.The cooling system may f reeze inareas where the temperaturereaches 32°F (0°C) or below.Cruising at high speed withoutwarming the engine up may causeengine damage.

Before getting underway, allowthe engine to warm-up sufficientlyto ensure good performance.

Above 41°F (5°C), warm-up theengine for 2 or 3 minutes.

Below 41°F (5°C), warm-up theengine for at least 10 minutes at2,000 rpm. Raise the fast idle leverto achieve approximately 2,000rpm.

When the fast idle lever is fullylowered, the control lever can bemoved away from the N (neutral)position.

If the fast idle lever was used towarm-up the engine, graduallylower the lever as the enginewarms up.

If the indicators show anyabnormal condition, immediatelystop the engine and determine thecause of the problem. Refer to

onp. .

During the warm-up period, checkthe oil pressure indicator (p. ),overheat indicator (p. ), andcooling system indicator (p. ).

3030

31

6.7.

85

08/07/17 20:46:01 31ZY2600_040

40

Panel-Mount Type

OPERATION

CONTROLLEVER

N (neutral)






The engine will not start if the F(forward) or R (reverse) gears areengaged.

Put the emergency stop switch clipin the emergency stop switch, andattach the emergency stop switchlanyard securely to the operator orto the operator’s PFD (PersonalFlotation Device).



1. 2.

08/07/17 20:46:12 31ZY2600_041

41

OPERATION

ON

OFF

IGNITIONSWITCHKEY

START

CONTROLLEVER

N (neutral)

FAST IDLE BUTTON


Turning the ignition switch key tothe START position while theengine is running can damage thestarter motor and f lywheel. Before getting underway, allow

the engine to warm-up sufficientlyto ensure good performance.


Below 41°F (5°C), warm-up theengine for at least 10 minutes at2,000 rpm. Push the fast idlebutton, and then move the controllever forward or reverse to openthe throttle and achieveapproximately 2,000 rpm.





3.

4.

5.

08/07/17 20:46:23 31ZY2600_042

42

Top-Mount Type

OPERATION

EMERGENCY STOPSWITCH





Put the emergency stop switch clipin the emergency stop switch, andattach the emergency stop switchlanyard securely to the operator orto the operator’s PFD (PersonalFlotation Device).



onp. .

If the fast idle control was used towarm-up the engine, graduallyreturn the control lever to the N(neutral) position as the enginewarms up.

1.

3030

31

85

6.

08/07/17 20:46:33 31ZY2600_043

43

OPERATION

ON

OFF

IGNITIONSWITCHKEY

START

CONTROLLEVER

N (neutral)


The engine will not start if the F(forward) or R (reverse) gears areengaged.







3.2.

4.

08/07/17 20:46:45 31ZY2600_044

44

OPERATION

N (neutral)

CONTROLLEVER

FAST IDLE BUTTON


Turning the ignition switch key tothe START position while theengine is running can damage thestarter motor and f lywheel.


Before getting underway, allowthe engine to warm-up sufficientlyto ensure good performance.


Below 41°F (5°C), warm-up theengine for at least 10 minutes at2,000 rpm. Push the fast idlebutton, and then move the controllever forward or reverse to openthe throttle and achieveapproximately 2,000 rpm.


5.

08/07/17 20:46:54 31ZY2600_045

45

STOPPING THE ENGINE

Emergency Engine Stopping

OPERATION

PULL

CONTROL PANELEMERGENCYSTOP SWITCH

EMERGENCYSTOP SWITCH EMERGENCY

STOP SWITCHLANYARD


EMERGENCYSTOP SWITCHCLIP


PULL

Side-Mount Type

Panel-Mount/Top-Mount Types


To stop the engine in an emergency,pull the emergency stop switch clipout of the emergency stop switch bypulling the emergency stop switchlanyard.



onp. .

If the fast idle control was used towarm-up the engine, graduallyreturn the control lever to the N(neutral) position as the enginewarms up.

We suggest that you stop the enginethis way occasionally to verify thatthe engine and emergency stopswitch are operating properly.

30

3130

85

6.

08/07/17 20:47:07 31ZY2600_046

46

Normal Engine Stopping

OPERATION

OFF

OOFFFF

N (neutral)

N (neutral)

N (neutral)

CONTROLLEVER

CONTROLLEVER CONTROL

LEVER

IGNITION SWITCH KEY

IGNITION SWITCH KEY

Side-Mount Type


Top-Mount Type

Side-Mount Type

Panel-Mount TypeMove the control lever(s) to the N(neutral) position.

1.

08/07/17 20:47:20 31ZY2600_047

47

GEARSHIFT ANDTHROTTLE OPERATION

OPERATION

F (forward)

N (neutral)

N (neutral)

CONTROLLEVER

F (forward)

CONTROLLEVER

R (reverse)

R (reverse)

N (neutral)

R (reverse)

F (forward)

CONTROL LEVER

NEUTRALRELEASE LEVER

NEUTRALRELEASELEVER

Panel-Mount Type

Top-Mount Type

Side-Mount Type

Turn the ignition switch key to theOFF position to stop the engine.In the event that the engine doesnot stop when the ignition switchkey is turned to OFF, pull theemergency stop switch clip out ofthe emergency stop switch bypulling the emergency stop switchlanyard (p. ).

When the boat is not in use,remove and store the ignition keyand the emergency stop switch clipand emergency stop switch lanyard.

3.

2.

45

08/07/17 20:47:33 31ZY2600_048

48

OPERATION

TO DECREASEFRICTION



TO INCREASEFRICTION

TO DECREASEFRICTION

TTOO IINNCCRREEAASSEEFFRRIICCTTIIOONN

TO INCREASEFRICTION

TO DECREASEFRICTION

CONTROLLEVERFRICTIONADJUSTER

Top-Mount TypeSide-Mount Type

Panel-Mount Type

Adjust the control lever frictionadjuster so the control lever will holda constant throttle setting whilecruising.

To shift gears, move the control leverto select the F (forward), N (neutral),or R (reverse) gear.

The control lever cannot be movedfrom the N (neutral) position unlessthe neutral release lever is squeezed(side-mount/panel-mount types).

Moving the control lever beyond thegear selection range increases enginespeed.

08/07/17 20:47:44 31ZY2600_049

49

Engine Speed

CRUISINGSTEERING Trim

OPERATION

If, for example, the outboard motoris tilted excessively or propellerventilation occurs during a sharp turn,the engine may overrev, activatingthe overrev limiter.

The engine is equipped with anoverrev limiter to prevent thepossibility of mechanical damagefrom excessive engine speed.

For rough water conditions or largewaves, slow down to prevent thepropeller from rising out of the water.

Steer the boat in the same manner asan automobile.

For best fuel economy, limit thethrottle opening to 80%. Use thethrottle friction control (p. ) tohelp you hold a steady speed.

If engine speed becomes unstable athigh speed due to activation of theoverrev limiter, reduce speed andcheck the trim angle of the outboardmotor.

Use the power trim/tilt switch to trimthe outboard motor for the bestperformance and stability.

You can use the power trim/tiltswitch at any time, whether the boatis underway or stopped.

Press the UP or DN (down) side ofthe switch to adjust the angle of theoutboard motor.

Refer to the trim meter (p. ) for anindication of whether the motor istrimmed high or low.

It is necessary to trim the angle of theoutboard motor to compensate forchanges in boat load, weightdistribution, water conditions, orpropeller selection.

48

27

08/07/17 20:47:57 31ZY2600_050

50

OPERATION



(single type)

(dual type)

(LEFT)


POWER TRIM/TILT SWITCH(RIGHT)

Top-Mount TypeSide-Mount Type

Panel-Mount Type

Excessive trim/tilt angle duringoperation can cause propellerventilation, overheating, and waterpump damage.

Under normal conditions, the boatwill perform best when theantiventilation plate is level with thewater surface.

When cruising into a high wind, trimthe outboard motor down slightly tolevel the boat and improve stability.With a tail wind, trim the outboardmotor up slightly.

08/07/17 20:48:09 31ZY2600_051

－

51

SHALLOW WATEROPERATION

OPERATION

TRIM TAB

TRIM TAB BOLT

BOW TOO HIGH DUE TO1. LOAD IN THE REAR2. MOTOR TRIMMED TOO HIGH

BOW TOO LOW DUE TO1. LOAD IN THE FRONT2. MOTOR TRIMMED TOO LOW

MOTORTRIMMED TOOHIGH

MOTORTRIMMED TOOLOW

MOTOR TRIMMEDCORRECTLY

An excessive trim/tilt angle duringoperation can cause propellerventilation, overheating, and waterpump damage. This type of damageis not covered by the

(p. ).

TRIM TAB ADJUSTMENT

110

When operating in shallow water, usethe power trim/tilt switch (p.

) to tilt the outboard motor so thatthe propeller and gear case won’t hitthe bottom.

Proceed at low speed, and monitorwater flow from the cooling systemindicator (p. ) to be sure theoutboard motor is not tilted so highthat the water intakes are out of thewater.

Distributor’sLimited Warranty

If steering effort is not equal in bothdirections, adjust the trim tab tocompensate for ‘‘torque steer,’’which is the reaction of the outboardmotor to propeller rotation.

Adjust the trim tab with the enginestopped. Loosen the bolt above thetrim tab, turn the trim tab, and thentighten the bolt securely.

When the trim tab is correctlyadjusted, steering effort will be equalin both directions.

Refer toon p. .

31

5049

59

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52

MOORING, BEACHING,LAUNCHING

OPERATION

FREE

POWER TILT SWITCH

LLOOCCKK

TILT LOCK LEVER(Lock position)

STERN BRACKET

TRIM RODS

Before tilting up, leave the outboardmotor in the running position for oneminute after stopping the engine todrain the water from inside theengine.To raise the outboard motor out ofthe water while the engine is stoppedand the boat is moored, or formaximum clearance when beachingor launching, use the power tiltswitch on the engine pan to tilt theoutboard motor up as far as it will go.Move the tilt lock lever to the LOCKposition, and then gently lower theoutboard motor until the levercontacts the stern bracket. Use thepower tilt switch to fully shorten thetrim rods.

If more clearance is needed to swingthe tilt lock lever into the LOCKposition, rock the outboard motorforward slightly by pulling on theengine cover grip.

To lower the outboard motor, tilt up,move the tilt lock lever to the FREEposition, and then lower the outboardmotor to the desired position.

08/07/17 20:48:32 31ZY2600_053

53

OPERATION



MANUAL RELIEF VALVE

Do not attempt to use the power tiltswitch to tilt the outboard motordown while the tilt lock lever is in theLOCK position. Damage to thepower tilt system may occur.

The outboard motor can also be tiltedmanually after opening the manualrelief valve. This feature enables theoutboard motor to be tilted up ordown when no battery is connected.

For manual tilting, use a screwdriverto turn the valve counterclockwise 1or 2 turns. Close the valve firmlyafter positioning the engine.

Be sure the valve is closed beforeoperating the outboard motor. If thevalve is not closed, the outboardmotor will tilt up when operated inreverse.

Check that nobody is under theoutboard motor before opening themanual relief valve. If the manualrelief valve is loosened (turnedcounterclockwise) when the outboardmotor is tilted up, the outboard motorwill suddenly tilt down.

08/07/17 20:48:40 31ZY2600_054

Improperly maintainingthis outboard motor, orfailure to correct a problembefore operation, can causea malfunction in which youcould be seriously hurt orkilled.

Always follow theinspection andmaintenancerecommendations andschedules in this Owner’sManual.

54

THE IMPORTANCE OFMAINTENANCE

Maintenance, replacement, orrepair of the emission controldevices and systems may beperformed by any marine enginerepair establishment or individual,using parts that are ‘‘certified’’ toEPA standards.

SERVICING YOUR OUTBOARD MOTOR

Proper maintenance is essential forsafe, economical, and trouble-freeoperation. It will also help reduce airpollution.

To help you properly care for youroutboard motor, the following pagesinclude a maintenance schedule,routine inspection procedures, andsimple maintenance procedures usingbasic hand tools. Other service tasksthat are more difficult, or requirespecial tools, are best handled byprofessionals and are normallyperformed by a Honda technician orother qualified mechanic.

The maintenance schedule applies tonormal operating conditions. If youoperate your outboard motor underunusual conditions, consult anauthorized Honda Marine dealer forrecommendations applicable to yourindividual needs and use.

Remember that your authorizedHonda Marine dealer knows youroutboard motor best and is fullyequipped to maintain and repair it.

To ensure the best quality andreliability, use only new, HondaGenuine parts or their equivalents forrepair and replacement.

08/07/17 20:48:49 31ZY2600_055

－

－

－

Failure to properly followmaintenance instructionsand precautions can causeyou to be seriously hurt orkilled.

Always follow theprocedures andprecautions in the Owner’sManual.

55

MAINTENANCE SAFETY Safety Precautions

Burns from hot parts.

Injury from moving parts.

Carbon monoxide poisoningfrom engine exhaust.


Some of the most important safetyprecautions follow. However, wecannot warn you of everyconceivable hazard that can arise inperforming maintenance. Only youcan decide whether or not you shouldperform a given task.

Make sure the engine is off beforeyou begin any maintenance orrepairs. This will eliminate severalpotential hazards:

Read the instructions before youbegin, and make sure you have thetools and skills required.

To reduce the possibility of fire orexplosion, be careful whenworking around gasoline. Use onlya nonflammable solvent, notgasoline, to clean parts. Keepcigarettes, sparks, and flames awayfrom all fuel-related parts.

Wear gloves when handling thepropeller to protect your handsfrom sharp edges.Let the engine and exhaust

system cool before touching.

Do not run the engine unlessinstructed to do so.

Be sure there is adequateventilation whenever youoperate the engine.

08/07/17 20:49:00 31ZY2600_056

×

×

×

56

TOOL KIT and OWNER’S MANUAL SPARE EMERGENCY STOPSWITCH CLIP(applicable types)


10 12 mm WRENCH

PLIERS

TOOL BAG

14 17 mm WRENCH

8 mm WRENCH

SCREWDRIVER HANDLE

SPARK PLUG WRENCH

OWNER’S MANUAL

FLAT SCREWDRIVER

FUSE PULLER

19 mm EYE WRENCH

PHILLIPSSCREWDRIVER

16 17 mm BOX WRENCH

6 mm HEX. WRENCH

OIL CHECKSCREWDRIVER

Always carry a spare emergency stopswitch clip onboard. The spare clipmay either be stored in the tool bagor in an easily accessible location onthe boat.

The tool kit can be used for simple maintenance procedures and emergencyrepairs. Keep these items on the boat so that they will always be available ifyou need them.

If your tool kit needs replacement, it is not available as a kit and each itemmust be ordered individually.

08/07/17 20:49:10 31ZY2600_057

○○○

○○

○○

○○

○

○○○

○○○

57

MAINTENANCE SCHEDULE


Distributor’s Limited Warranty

ITEM

Perform at every indicated month or operatinghour interval, whichever comes first.

REGULAR SERVICE PERIOD

Each use After use

Engine oil

Gear case oilEngine oil filterTiming beltACG beltThrottle linkageIdle speedValve clearanceSpark plug

Check levelChangeChangeReplaceCheck-adjustCheck-adjustCheck-adjustCheck-adjustCheck-adjustCheckCleanReplace

Every 6 monthsor

100 hrs.

(2)

(2)(2)

First monthor

20 hrs.

(2)

(2)(2)

Every 2 yearsor

400 hrs.

Every yearor

200 hrs.

(2)(2)(2)

(2)

(2)

(3)

Follow the MAINTENANCE SCHEDULE table and service your outboard motor accordingly. Please note, a claim forwarranty coverage will not be denied simply because the maintenance schedule for your outboard was not followed.However, any part(s) that fails specifically due to lack of maintenance, or improperly performed maintenance, wouldnot be covered under the .

For professional commercial use, log hours of operation to determine proper maintenance intervals.

These items should be serviced by an authorized Honda Marine dealer, unless you have the proper tools and are mechanically proficient.Refer to the Honda shop manual for service procedures.

Lubricate more frequently when used in salt water.(1)(2)

(3)

08/07/17 20:49:24 31ZY2600_058

○○

○

○

○

○

○

○

○

○

○

○○

○

○

○

○

58


REGULAR SERVICE PERIODPerform at every indicated month or operatinghour interval, whichever comes first.

ITEM

Every 2 yearsor

400 hrs.

(2)

Every 2 years (If necessary) (2)

After use

(4)

First monthor

20 hrs.

(1)

(2)

Every 6 monthsor

100 hrs.

(1)

(2)

Every yearor

200 hrs.

(2)

(2)

(2)

Propeller and cotter pinAnodeLubricationWater separatorFuel filter

Fuel filter(High pressure type)Thermostat andthermostat coverFuel line

Battery and cableconnectionBolts and nutsCrankcase breather tubeCooling water passagesWater pumpEmergency stop switch

CheckCheckGreaseCheckCheckReplaceReplace

Check

CheckReplaceCheck level-tightness

Check-tightnessCheckCleanCheckCheck

Each use

(3)

When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use.For professional commercial use, log hours of operation to determine proper maintenance intervals.

These items should be serviced by an authorized Honda Marine dealer, unless you have the proper tools and are mechanically proficient.Refer to the Honda shop manual for service procedures.

Lubricate more frequently when used in salt water.(1)(2)

(3)(4)

08/07/17 20:49:38 31ZY2600_059

59

TRIM TAB ADJUSTMENT


TRIM TABTRIM TAB

LEFT RIGHT

TRIM TAB BOLT TRIM TAB BOLT

The trim tab compensates for‘‘torque steer,’’ which is a reaction ofthe outboard motor to propellerrotation.

If uncompensated, torque steer wouldmake the outboard motor tend to turnto one side.

When the trim tab is correctlyadjusted, steering effort is equal ineither direction.

If steering effort is unequal, loosenthe trim tab bolt and adjust the angleof the trim tab. Retighten the trim tabbolt securely. If less effort is required to make left

turns, move the back of the trim tableft.

Adjust the trim tab in smallincrements, and retest steering effortwith the boat evenly loaded andrunning at cruising speed.

If less effort is required to make rightturns, move the back of the trim tabright.

08/07/17 20:49:48 31ZY2600_060

60

MANUAL RELIEF VALVE ENGINE COVER REMOVALAND INSTALLATION


MANUAL RELIEF VALVE



ENGINE COVERLATCH

Be sure the valve is closed beforeoperating the outboard motor. If thevalve is not closed, the outboardmotor will tilt up when operated inreverse.

For manual tilting, use a screwdriverto turn the valve counterclockwise 1or 2 turns. Close the valve firmlyafter positioning the outboard motor.

The outboard motor can be tiltedmanually after opening the manualrelief valve. This feature enables theoutboard motor to be tilted up ordown when no battery is connected.

The engine cover latch fastens theengine cover to the outboard motor.

To remove the engine cover, pull theengine cover latch to the unlockedposition, then lift the engine coverstraight up from the outboard motor.

To install the engine cover, place thecover on the outboard motor, andpush down evenly.

Lubricate the engine cover rubbersealing ring with silicone spray tomake installation easier.

The cover should be tight at the mid-case point. If the cover is loose ordifficult to secure, an adjustmentmay be necessary. Please see theshop manual or your Honda marinedealer for adjustment.

08/07/17 20:50:00 31ZY2600_061

61

Engine Oil Level Check Engine Oil Change


UPPERLIMIT

LOWERLIMIT

OIL FILLER CAP

OIL LEVEL DIPSTICK

SCREWDRAIN BOLT

DRAIN BOLT COVER

Running the engine with a low oillevel can cause engine damage.

Check the engine oil level with theengine stopped and the outboardmotor in the vertical position.

Unlock and remove the enginecover (p. ).

Remove the dipstick and wipe itclean.

Insert the dipstick all the way in,then remove it and check the oillevel shown on the dipstick.

An engine oil evacuation/fillingdevice may be used to remove/addthe engine oil.

Drain the used oil while the engine iswarm. Warm oil drains quickly andcompletely.


If the oil level is low, remove theoil filler cap, and add oil to reachthe upper limit mark shown on thedipstick. Use the oil recommendedon p. .

Install the oil filler cap and tightenit securely. Do not overtighten.

Install and lock the engine cover.Remove the screw from the drainbolt cover, and remove the cover.

1.

2.

3.

4.

5.

6.

1.

2.

60

64

60

08/07/17 20:50:18 31ZY2600_062

8.0 US qt (7.6 )

8.2 US qt (7.8 )

62

Oil Filter Change


SEALING WASHER

DRAIN BOLT COVERDRAIN BOLT

OIL DRAINGUIDE

Improper disposal of engine oilcan be harmf ul to the environment.If you change your own oil, pleasedispose of the used oil properly.Put it in a sealed container, andtake it to a recycling center. Donot throw it in the trash, pour it onthe ground or down a drain.

Install and lock the engine cover.

With the outboard motor in avertical position, fill to the upperlimit mark on the dipstick (p. )with the recommended oil.Engine oil refill capacity:Without oil filter change:

With oil filter change:

Install the oil filler cap and tightenit securely.

Set the drain bolt cover under theguide.

Install the drain bolt cover andsecure it with the screw.

Drain the engine oil, and reinstallthe drain bolt washer, and oil drainbolt cover (see Engine Oil Changeon p. ).

Use a suitable tool to remove theoil filter, and thoroughly drain thefilter into the used oil container.

Tilt the outboard motor, and placea suitable container below the oildrain guide to catch the used oil.

Place a suitable container belowthe oil drain guide to catch theused oil, and then remove the oilfiller cap, drain bolt, and sealingwasher.

Allow the used oil to draincompletely. Use a new sealingwasher, and then reinstall theengine oil drain bolt and washer.Tighten the drain bolt securely.

3.

1.

2.

3.

6.

7.

8.

9.

4.

5.

61

61

08/07/17 20:50:35 31ZY2600_063

9 lbf·ft (12 N·m , 1.2 kgf·m)

63


OIL FILTER

USE A SUITABLE TOOL

OIL DRAIN GUIDE

RUBBER SEAL

Use only a Honda Genuine oilf ilter or a f ilter of equivalentquality specif ied f or your model.Using the wrong f ilter, or a non-Honda f ilter which is not ofequivalent quality, may causeengine damage.

Running the engine without watercan cause serious engine damage.If you are changing the oil f ilterwhile the outboard motor is out ofthe water, use commerciallyavailable Ear-muf f s and a hose tosupply water.

Screw on the new filter by handuntil it contacts the engine, thenuse a suitable tool to tighten thefilter an additional 7/8 turn.

OIL FILTER TIGHTENINGTORQUE:

Return the outboard motor to thevertical position, and fill thecrankcase with the specifiedamount (p. ) of therecommended oil.

Start the engine and check forleaks.

Stop the engine, and check the oillevel as described on page . Ifnecessary, add oil to bring the oillevel to the upper limit mark on thedipstick.

Clean the oil filter mounting base,and coat the rubber seal of the newoil filter with clean engine oil.

4.

5.

6.

7.

8.

62

61

08/07/17 20:50:48 31ZY2600_064

AMBIENT TEMPERATURE

64

Engine Oil Recommendations


Oil is a major factor affectingperformance and service life. Use4-stroke automotive detergent oil.

SAE 10W-30 is recommended forgeneral use.

Honda recommends that you use APIservice category SG, SH or SJ oilwith the ‘‘starburst’’ certificationmark. The SAE oil viscosity andservice category are in the API labelon the oil container.

Suggested oil:Honda 10W-30 FC-W outboardmotor oil is suggested for general use.

TM

08/07/17 20:50:56 31ZY2600_065

65

Lubrication Points


THROTTLE REEL

PROPELLER SHAFT

TILT SHAFT

TILT LOCK LEVER/SHAFT CAM

SHIFT ARM/CLICKROLLER/NEUTRALSWITCH

THROTTLE ARM/SHIFTARM SHAFT

SWIVEL

ENGINE COVERLATCH (each side)

PIT THRUST RECEIVER(each side)

Apply anticorrosion oil to pivot surf aces where greasecannot penetrate.

Apply Honda Marine waterproof grease to the partsshown below:

Apply corrosion inhibitor to all areas under the engine cover and any exposed metal surfaces except the belts.

After the first 20 hours or 1 month, then every 100hours or 6 months (refer to the maintenance scheduleon page ).

Lubrication interval:

58

08/07/17 20:51:06 31ZY2600_066

－

IZFR6F11 (NGK)VKJ20RZ-M11 (DENSO)

66

Spark Plug Service


R.ENGINE UNDERCOVER

WIRECONNECTOR

IGNITION COIL

BOLT

L.ENGINE UNDER COVER

SPECIALBOLTS

SPECIALBOLTS

Do not strike or drop the ignitioncoil, or it may be damaged andrequire replacement.

Incorrect spark plugs can causeengine damage.

Disconnect the wire connectorfrom the ignition coil by pushingon the lock tab and pulling on theconnector. Pull on the plasticconnector, not the wires.

RECOMMENDED SPARK PLUGS:

This outboard motor uses spark plugsthat have an iridium coated centerelectrode. Be sure to observe thefollowing when servicing the sparkplugs.

Do not clean the spark plugs. If anelectrode is contaminated withaccumulated objects or dirt,replace the spark plug with a newone.

Do not adjust the spark plug gap.If the gap is out of specification,replace the spark plug with a newone.

Disconnect the battery negative( ) terminal.


Use only a ‘‘wire-type feelergauge’’ to check the spark pluggap if necessary. To preventdamaging the iridium coating ofthe center electrode, never use a‘‘leaf-type feeler gauge.’’

Use a 6 mm hex. wrench toremove the bolt holding theignition coil. Remove the ignitioncoil by pulling it up slightly.

Remove the twenty special bolts,and remove the R. and L. engineunder covers.

4.

1.

2.

3.

5.

60

08/07/17 20:51:22 31ZY2600_067

－

－－

－－

67


SPARK PLUGWRENCH

19 mm EYEWRENCH

SEALINGWASHER

0.039 0.051 in(1.0 1.3 mm)

Loose spark plugs can overheatand damage the engine.Overtightening the spark plugscan damage the threads in thecylinder head.

Install the spark plugs carefully,by hand, to avoid cross-threading.

After each spark plug seats, tightenwith a spark plug wrench suppliedin the tool kit to compress thesealing washer.

If reinstalling used spark plugs,tighten 1/8 1/4 turn after thespark plugs seat.

If installing new spark plugs,tighten 1/2 turn after the sparkplugs seat.

Inspect the spark plugs. Replacethem if the electrodes are worn, orif the insulators are cracked orchipped.

Measure the spark plug electrodegap with a wire-type feeler gauge.The gap should be 0.039 0.051inches (1.0 1.3 mm). If the gapis out of the specification, replacethe plug with a new one. Never tryto readjust the gap.

Remove the spark plugs with aspark plug wrench and 19 mm eyewrench.

6. 7.

8.

9.

10.

08/07/17 20:51:33 31ZY2600_068

68


Install the ignition coil. Reinstallthe bolt.

Push the wire connector onto theignition coil. Make sure it locks inplace.

Repeat this procedure for the otherfive spark plugs.

Reinstall the covers. Whenreinstalling the covers, make surenot to jam the wire harnessesbetween the covers and enginecase.

11.

12.

13.

14.

08/07/17 20:51:39 31ZY2600_069




69

REFUELING


Check the fuel level and refill ifnecessary. Do not fill the fuel tankabove the UPPER LIMIT. Refer tothe boat manufacturer’s instructions.

Never refill the fuel tank inside abuilding where gasoline fumes mayreach flames or sparks. Keepgasoline away from appliance pilotlights, barbecues, electric appliances,power tools, etc.

Spilled fuel is not only a fire hazard,it causes environmental damage.Wipe up spills immediately.

08/07/17 20:51:47 31ZY2600_070

70

FUEL RECOMMENDATIONS


Use unleaded gasoline with a pumpoctane rating of 86 or higher.

Your outboard motor is certified tooperate on unleaded gasoline.Unleaded gasoline produces fewerengine and spark plug deposits andextends exhaust system life.

Engine damage or performanceproblems that result from using a fuelwith percentages of ethanol ormethanol greater than shown aboveare not covered under warranty.

Use of fuels with content of ethanolor methanol greater than shownabove may cause starting and/orperformance problems. It may alsodamage metal, rubber, and plasticparts of the fuel system.

Never use stale or contaminatedgasoline or an oil/gasoline mixture.Avoid getting dirt or water in the fueltank.

You may use unleaded gasolinecontaining no more than 10% ethanol(E10) or 5% methanol by volume. Inaddition, methanol must containcosolvents and corrosion inhibitors.

If your outboard will be used on aninfrequent or intermittent basis,please refer to the fuel section of theSTORAGE chapter (p. ) foradditional information regarding fueldeterioration.

78

08/07/17 20:51:56 31ZY2600_071




71

Fuel Filter Inspection andReplacement


ENGINE COVER LATCH

ENGINE OIL FILTER

FUEL FILTER (inside strainer cup)

Water or sediment accumulation inthe filter can cause loss of power orhard starting. To prevent enginemalfunction, inspect the filter andreplace when necessary.

The fuel filter (inside the strainercup) is located below the engine oilfilter.

Remove the engine cover.

Looking through the translucentstrainer cup, check the fuel filterfor water accumulation orsediment.

1.

2.

08/07/17 20:52:07 31ZY2600_072

‘‘ ’’

2.5 lbf·ft (3.4 N·m , 0.35 kgf·m)

72


FUEL HOSESSUSPENSION STRAP

SUSPENSION STRAP

FUEL STRAINER

‘‘I’’ MARK

STRAINER ASSEMBLY

SCREW (3)

STRAINER CUP

FUEL FILTER

STRAINER BODY Thoroughly clean the strainer cup,and replace with a new fuel filter.

Reassemble the strainer body andthe cup.STRAINER TIGHTENINGTORQUE:

Install the suspension strap to thefuel strainer.

Align the I mark on thesuspension strap as shown belowand install the fuel strainer to thebracket.

Remove the strainer assembly. If itis difficult to remove the strainerassembly by yourself, consult anauthorized Honda Marine dealer.Remove the suspension strap fromthe fuel filter bracket, and thenremove the strap from the fuelfilter assembly.

Remove the three screws andseparate the fuel strainer cup fromthe strainer body.

Before removing the fuel filter, toprevent fuel leakage, placecommercially available fuel hoseclips on the fuel hoses on each sideof the fuel filter.

5.

6.

3.

7.

8.

4.

9.

08/07/17 20:52:20 31ZY2600_073




73

Water Separator Inspection andService


WATER SEPARATOR

The water separator is located besidethe oil level dipstick. Wateraccumulation in the water separatorcan cause loss of power or hardstarting. Check the water separatorperiodically. Clean it or consult withan authorized Honda Marine dealerfor cleaning.

Remove the engine cover (p. ).

Remove the separator assembly. Ifit is difficult to remove theseparator assembly by yourself,consult an authorized HondaMarine dealer.

If loss of power or hard starting arefound to be caused by excessivewater or sediment accumulation inthe fuel filter, inspect the fuel tank.

Clean the fuel tank and tank filter ifnecessary. It may be necessary todrain the fuel tank completely andrefill with fresh gasoline.

Prime the engine using the primingbulb (refer to page ). Check forfuel leaks. Repair any fuel leaks ifnecessary.

3610.

1.

2.

60

08/07/17 20:52:32 31ZY2600_074

‘‘ ’’

2.5 lbf·ft (3.4 N·m , 0.35 kgf·m)

74


‘‘I’’ MARK

WATER SEPARATOR

SUSPENSIONSTRAP

SUSPENSION STRAPBOWL

O-RING

CUP

SUSPENSION STRAP

FUEL HOSES

SEPARATOR ASSEMBLY

SCREW(3)

Pinch the fuel hoses withcommercially available hose clipsto prevent fuel leakage.

Clean the fuel tank and tank filter ifnecessary. It may be necessary todrain the fuel tank completely andrefill with fresh gasoline.

If the buzzer sounds or water orsediment accumulation are found tobe caused by excessive water orsediment accumulation in the fuelfilter, inspect the fuel tank.

Squeeze and release the primingbulb to fill the vapor separator, andcheck for leaks.

Remove the three screws andseparate the water separator cupfrom the body.

Thoroughly clean the waterseparator cup.

Reassemble the water separatorbody and the cup.TIGHTENING TORQUE:

Align the I mark on thesuspension strap as shown aboveand install the water separator tothe bracket.

Remove the suspension strap fromthe water separator bracket; thenremove the strap from theseparator assembly.During removal of the separatorassembly, take care not to damagethe wire harness with the separatorbracket. 7.

6.

5.

4.

3.

8.

9.

08/07/17 20:52:46 31ZY2600_075

75

Anode Replacement


ANODE(each side)

ANODE(stern bracket)

Painting or coating the anodes willdef eat their purpose and will lead torust and corrosion damage to theoutboard motor. The anodes must beexposed to the water in order toprotect the outboard motor.

The anodes are located on each sideof the gear case. They are made of asacrificial material that helps toprotect the outboard motor fromcorrosion.

Replace the anodes when they havebeen reduced to about half theiroriginal size, or if they are crumbling.

08/07/17 20:52:53 31ZY2600_076

0.7 lbf·ft (1 N·m, 0.1 kgf·m)

33 lbf·ft (44 N·m, 4.5 kgf·m)

76

Propeller Replacement


Installation

Removal

Do not tighten the castle nut abovethe TIGHTENING TORQUE LIMIT,or the propeller and shaf t may bedamaged.

TIGHTENING TORQUE LIMIT:

Before replacing the propeller,remove the emergency stop switchclip from the emergency stop switchto prevent any possibility of theengine being started while you areworking with the propeller.

Some propeller brands requirespecific mounting hardware. Refer toyour specific propeller manufacturer’sinstructions for proper installation.

Then, using a torque wrench,tighten the castle nut until the firstavailable groove in the castle nutaligns with the cotter pin hole. Donot tighten past the first alignmentof the castle nut groove and thecotter pin hole.

Be sure to replace the cotter pinwith a new one.

Use a Honda Genuine stainlesssteel cotter pin or equivalentcotter pin and bend the pin endsas shown on next page.

Apply marine grade grease to thepropeller shaft.

Install the thrust washer with thegrooved side toward the gear case.

Install the propeller.

Install the washer as shown on thenext page.

Lightly tighten the castle nut byhand or wrench until the propellerhas no free play.

Tighten the castle nut using torquewrench.

The propeller blades may have sharpedges, so wear heavy gloves toprotect your hands.

Operating the outboard motor athigher altitudes will reduce availablepower. This may require decreasingthe propeller pitch to maintain correctengine RPM.

Remove the cotter pin, unscrewthe castle nut, remove the washer,and then remove the propeller andthrust washer.

Inspect the propeller shaft for anyfishing line or debris.

1.

2.

2.

1.

3.

4.

5.

6.

7.

8.

CASTLE NUT TIGHTENINGTORQUE:

08/07/17 20:53:11 31ZY2600_077

77


PROPELLER

COTTER PINTHRUST WASHER

CASTLE NUT

WASHER

MARINE GREASE

Note that these wrenches are notincluded with the tool set that comeswith the outboard motor. Contactyour authorized Honda Marine dealerfor additional tool information.

08/07/17 20:53:16 31ZY2600_078

78

STORAGE PREPARATION

Cleaning and Flushing

STORAGE

FLUSH PORTCONNECTOR

Flushing With a Garden Hose

Cleaning

Do not apply water or corrosioninhibitor directly to the electricalcomponents under the engine cover,

such as the AC generator, HO2Ssensor, the AC generator belt, ortiming belt. If water or corrosioninhibitor penetrates thesecomponents, they may be damaged.Bef ore applying a corrosioninhibitor, cover the AC generator,belt and HO2S sensor with aprotective material to preventdamage.

Do not run the motor when f lushingthe motor with a garden hose or themotor may be damaged.

Proper storage preparation isessential for keeping your outboardmotor trouble-free and looking good.The following steps will help to keeprust and corrosion from impairingyour outboard motor’s function andappearance, and will make the engineeasier to start when you use theoutboard motor again.

Thoroughly clean and flush theoutboard motor with fresh water afteroperation in dirty water or salt water.

Disconnect the flush portconnector.

For safety, remove the emergencystop switch clip so the engine cannotbe started while you are standing nearthe propeller.

Wash the outside of the outboardmotor with clean, fresh water, andflush the cooling system as follows.

Touch up any damaged paint, andcoat areas that may rust withcorrosion inhibitor. Lubricatecontrols with a silicone spraylubricant.

1.

08/07/17 20:53:28 31ZY2600_079

79

Fuel

STORAGE

EXHAUST PORT

FLUSH PORTCONNECTOR

GARDEN HOSE

Turn on the fresh water supply andflush the outboard motor for atleast 10 minutes.

After flushing, disconnect thegarden hose and reconnect theflush port connector.

Gasoline will oxidize and deterioratein storage. Old gasoline will causehard starting, and it leaves gumdeposits that clog the fuel system. Ifthe gasoline in your fuel tank andvapor separator deteriorates duringstorage, you may need to have thevapor separator and other fuel systemcomponents serviced or replaced.

The length of time that gasoline canbe left in your fuel tank and vaporseparator without causing functionalproblems will vary with such factorsas gasoline blend, your storagetemperatures, and whether the fueltank is partially or completely filled.The air in a partially filled fuel tankpromotes fuel deterioration. Verywarm storage temperatures acceleratefuel deterioration. Fuel deteriorationproblems may occur within a fewmonths, or even less if the gasolinewas not fresh when you filled thefuel tank.

Screw the flush port connectoronto the garden hose.

2. 3.

4.

08/07/17 20:53:37 31ZY2600_080

×

80

STORAGE

DRAIN HOSEDRAIN SCREW

VAPOR SEPARATOR

PHILLIPSSCREWDRIVER

16 17 mm BOX WRENCH

SCREWDRIVER HANDLE

FLATSCREWDRIVER

Draining the Fuel System

Adding a Fuel Stabilizer


Unhook the drain hose from thelower left of the head cover.

You can extend fuel storage life byadding a gasoline stabilizer that isformulated for that purpose, or youcan avoid fuel deterioration problemsby draining all the fuel from the fueltank and vapor separator.

The(p. ) does not cover fuel systemdamage or engine performanceproblems resulting from neglectedstorage preparation.

Turn the engine OFF.

After adding a fuel stabilizer, runthe engine in water for 10 minutesto be sure that the treated gasolinehas replaced the untreated gasolinein the vapor separator.

Add fuel stabilizer following themanufacturer’s instructions.Honda recommends that you usegenuine Honda Fuel Stabilizer,available from your authorizedHonda Marine dealer.

You can avoid fuel deteriorationproblems by draining the fuel tankand vapor separator.

Drain the fuel into an approved fuelcontainer.

When adding a fuel stabilizer, fill thefuel tank with fresh gasoline. If onlypartially filled, air in the tank willpromote fuel deterioration duringstorage. If you keep an additionalcontainer of gasoline for refueling,be sure that it contains only freshgasoline.

Drain the vapor separator beforeadding fuel stabilizer.

1.

2.

3.

1.

4.

110

08/07/17 20:53:51 31ZY2600_081

－

－Gasoline is highlyflammable and explosive.



81

Engine Oil

STORAGE

Change the engine oil and the oilfilter (p. ).

Remove the spark plugs (p. ),and remove the emergency stopswitch clip from the emergencystop switch.

With the outboard motor turned tothe starboard side, tilt the motor up.Keep the end of the drain hosebelow the level of the vaporseparator drain screw, and watchfor the fuel to start flowing out thedrain hose.

After the fuel starts flowing outthe drain hose, tilt the motor downand allow the siphon to finishdraining the vapor separator.

After draining thoroughly, tightenthe drain screw securely.

Clip the drain hose on the headcover.

Drain the fuel tank into anapproved gasoline container or, ifyou need to store fuel in the fueltank, you can extend fuel storagelife by filling the fuel tank withfresh gasoline and adding a fuelstabilizer that is formulated forthat purpose.

Set the end of the hose toward theoutside of the engine undercaseand below the level of the vaporseparator drain screw.

Loosen the vapor separator drainscrew by using the tool kits asshown in the above illustration.

Reinstall the spark plugs (p. ).

Rotate the engine a fewrevolutions to distribute the oil inthe cylinders.

Pour a tablespoon (5 10 cm ) ofclean engine oil into each cylinder.

1.

2.

3.

4.

5.

4.

5.

6.

7.

8.

63

2.

3.

61

66

67

3

08/07/17 20:54:10 31ZY2600_082

82

STORAGE PRECAUTIONSHOISTING THE OUTBOARDMOTOR

STORAGE

HOISTHOOKS

ENGINE COVERLATCH

Select a well-ventilated storage area.If possible, avoid storage areas withhigh humidity.

If storing a container of gasoline,store it away from any appliance thatoperates with a flame, such as afurnace, water heater, or clothesdryer. Also avoid any area with aspark producing electric motor, orwhere power tools are operated.

Attach the hoist hooks to thelifting eyes.

Disconnect the outboard motorfrom the boat, hoist the outboardmotor, and move it to the storagearea.

After the outboard motor is placedin storage and disconnected fromthe hoist, install the engine cover.

Unlock and remove the enginecover.

2.

3.

4.

1.

08/07/17 20:54:21 31ZY2600_083

－

83

REMOVAL FROM STORAGE

STORAGE

PROTECTOROUTBOARDMOTOR STAND

BEFOREOPERATION

Check your outboard motor asdescribed in the

chapter of this manual.

If the cylinders were coated with oilduring storage preparation, theengine may smoke briefly at startup.This is normal.

Cover the outboard motor to keep outdust. Do not use plastic sheet as adust cover. A nonporous cover willtrap moisture, promoting rust andcorrosion.

Rest the motor on a cushion ofprotective material.

If it is necessary to store the outboardmotor horizontally, drain the vaporseparator (p. ), and drain theengine oil (p. ), before removingthe outboard motor from the boat.

If the outboard motor will beremoved from the boat for storage,we recommend storing it verticallyby mounting it on a commerciallyavailable stand.

79 8161

08/07/17 20:54:30 31ZY2600_084

84

WITH OUTBOARD MOTORINSTALLED ON BOAT

WITH OUTBOARD MOTORREMOVED FROM BOAT

TRANSPORTING

MOTOR SUPPORT BAR(commercially available)

When trailering a boat with theoutboard motor attached, leave theengine in the normal running position,if possible.

Use a motor support bar to preventthe outboard motor from movingwhile trailering the boat. Refer to themanufacturer’s instructions for usinga motor support bar.

Secure the outboard motor in eitherthe vertical or horizontal positionshown on p. .83

08/07/17 20:54:37 31ZY2600_085

85

TAKING CARE OF UNEXPECTED PROBLEMS

Check emergency stop switchclip.

Clip not inserted in emergencystop switch.

Insert clip in emergency stopswitch.

Possible CauseENGINE WILL NOT START Correction

Check control positions.

Fast idle lever raised (side-mounttype).

Leave fast idle lever OFF (p. ).

Shift to neutral.Control lever not in neutralposition.

1.

2.

38

08/07/17 20:54:48 31ZY2600_086

－

86


CorrectionPossible CauseENGINE WILL NOT START(continued)

Check fuel. Out of fuel. Refuel (p. ).

Fuel hose not primed. Squeeze priming bulb (p. ).

Replace fuel filters (p. ).

Bad fuel; boat stored withouttreating or draining gasoline, orrefueled with bad gasoline.

Fuel filter or fuel tank filterclogged.

Drain fuel tank and vaporseparator (p. ). Refillwith fresh gasoline (p. ).

3.

69

69

36

71

80 81

08/07/17 20:55:00 31ZY2600_087

87


CorrectionPossible CauseENGINE WILL NOT START(continued)

Check battery. Battery connections loose orcorroded.

Battery discharged.

Clean and tighten batteryconnections.

Recharge battery.

Check fuses. Replace fuse(s) (p. ).

Remove and inspect spark plugs. Spark plugs faulty, fouled orimproperly gapped.

Spark plugs wet with fuel (floodedengine).

Dry and reinstall spark plugs. Startengine with the throttle open.

Fuel system malfunction, fuelpump failure, ignition malfunction,stuck valves, starter malfunction,switch malfunction, or electricalproblem in the starting circuit, etc.

Replace or repair faultycomponents as necessary.

Fuse(s) blown.

Use starting procedure (p. ,, ); if engine still will not

start, then take outboard motorto an authorized Honda Marinedealer, or refer to the shopmanual.

Replace spark plugs (p. ).

4.

5.

6.

7.

90

374240

66

08/07/17 20:55:16 31ZY2600_088

－

88


CorrectionPossible CauseHARD STARTING OR STALLSAFTER STARTING

Check control positions. Fast idle lever raised (side-mounttype).

Leave fast idle lever OFF (p. ).

Check fuel. Fuel hose not primed.

Fuel filter or fuel tank clogged.

Squeeze priming bulb (p. ).

Replace fuel filters (p. ).

Drain fuel tank and vaporseparator (p. ). Refillwith fresh gasoline (p. ).

Bad fuel; boat stored withouttreating or draining gasoline, orrefueled with bad fuel.

1.

2.

38

36

71

80 8169

08/07/17 20:55:28 31ZY2600_089

89


HARD STARTING OR STALLSAFTER STARTING

(continued)

Take outboard motor to anauthorized Honda Marine dealer,or refer to the shop manual.

Faulty thermostat or water pump. Replace or repair faultycomponents as necessary.

Check water intake screens. Water intake screens clogged. Clean water intake screens.

ENGINE OVERHEATS Possible Cause Correction

Replace or repair faultycomponents as necessary.

Take outboard motor to anauthorized Honda Marine dealer,or refer to the shop manual.

Spark plugs faulty, fouled orimproperly gapped.

Remove and inspect spark plugs.

Possible Cause Correction

Fuel system malfunction, fuelpump failure, ignition malfunction,etc.

Replace spark plug (p. ).

2.

3.

4.

1.

66

08/07/17 20:55:43 31ZY2600_090

－

90

Electric Starter Will NotOperate

FUSES

Battery Will Not Charge

Fuse Replacement


FUSE COVER

FUSE HOLDERMAINFUSES

SPAREFUSES

Main Fuse

ACG Fuse

Disconnect the battery cable at thebattery negative ( ) terminal bef orereplacing the f use.Failure to do so may cause a shortcircuit.

The 10A, 15A, and 30A main fusesprotect the electric starter relay andrelated circuits.

The 10A main fuse protects theignition switch and related circuits. Ifthis fuse blows, the engine will notstart or run, and the power trim/tiltswitch will not activate the trim/tiltmechanism.

A 150A ACG fuse protects thealternator circuit. If the ACG fuseblows, the engine will not charge thebattery. Refer to (p. ).

Stop the engine.

Disconnect the battery.


Remove the fuse cover.

1.

2.

3.

4.

91

08/07/17 20:55:56 31ZY2600_091

10 A, 15 A, 30 A

91

Replacement


FUSE CASE LID

SPARE FUSEFUSE (150 A)

FUSE PULLER

BLOWN

‘‘150 A’’ MARKACG Fuse

Never use a f use with a ratinggreater than specif ied. Seriousdamage to the electrical system couldresult.

Stop the engine.

Disconnect the battery.


Remove the fuse case lid.

Remove the old fuse by removingtwo 5 mm screws.

Reinstall the fuse cover and theengine cover.

Reconnect the battery.

If a blown fuse is found, try todetermine and correct the electricalproblem that caused the blown fuse.An uncorrected electrical problemmay cause the fuse to blow again.

If fuses continue to blow, take theoutboard motor to an authorizedHonda Marine dealer for inspectionand service, or refer to the shopmanual.

Use the fuse puller from the toolkit to remove the fuses. If a fuse isblown, install a replacement fuseof the same specified rating. Theoutboard motor is supplied withspare fuses in the fuse holder.

MAIN FUSE RATINGS:

1.

2.

6.

7.

3.

4.

5.

5.

08/07/17 20:56:14 31ZY2600_092

150 A

92

Digital TachometerOIL PRESSURE INDICATORGOES OFF AND ENGINESPEED IS LIMITED


(GREEN)

(GREEN)

BUZZER

BUZZER

Side-Mount Type


If oil pressure becomes low, the oilpressure indicator will go off, and theengine protection system limitsengine speed. If you are at cruisingspeed, engine speed will decreaseautomatically.

The oil pressure indicator is alsoequipped with a buzzer that soundswhen the oil pressure indicator goesoff.

Low oil pressure may be the result ofa low engine oil level, or there maybe a problem with the enginelubrication system.

Install a new fuse with the ‘‘150A’’ mark downward.

ACG FUSE:

After finishing replacement, installthe fuse case lid with its hooktoward the engine side.

Be sure the fuse case lid issecurely locked.

Reconnect the battery.

Install the engine cover.

A spare fuse is located on the reverseside of the fuse case lid and tightenedwith two 3 mm screws.When the new fuse is set as a sparefuse on the reverse side of the fusecase lid, set the fuse so that you cansee the ‘‘150 A’’ mark on it.

Normal

Abnormal

6.

7.

8.

9.

10.

08/07/17 20:56:33 31ZY2600_093

93

Digital TachometerOVERHEAT INDICATORCOMES ON AND ENGINESPEED IS LIMITED


(RED)

(RED)

BUZZER

BUZZER

Side-Mount Type


If the engine overheats, the overheatindicator will come on, and theengine will stop in 20 seconds afterthe engine protection system limitsengine speed. If you are at cruisingspeed, engine speed will decreaseautomatically.

All types are equipped with a buzzerthat sounds when the overheatindicator comes on.

Engine overheating may be the resultof restricted water intake screens, orthere may be a problem with thecooling system thermostat or waterpump.

If the throttle is closed suddenly afterfull throttle operation, engine speedmay drop below the specified idlerpm, and that could activate theengine protection systemmomentarily.

If low oil pressure activates theengine protection system, stop theengine, check the engine oil level(p. ), and add oil if needed.

With the engine oil at therecommended level, restart theengine. If the lubrication system isOK, the oil pressure indicator shouldcome on within 30 seconds, and theengine will respond normally tothrottle control lever operation.

If the engine protection systemremains activated after 30 seconds,return to the nearest boat landing, andhave the outboard motor inspected byan authorized Honda Marine dealer.

Normal

Abnormal

61

08/07/17 20:56:49 31ZY2600_094

－

94

WATER SEPARATORBUZZER SOUNDS


WATER SEPARATOR

COOLING SYSTEM INDICATOR

When the water separator buzzersounds (a rapid, repeating signal):

If there is no water flowing from thecooling system indicator, stop theengine and check the discharge portfirst then tilt the outboard motor toinspect the water intake screens. Ifclogged, clean the water intakescreens, return the outboard motor tothe running position, restart theengine, and check the cooling systemindicator again.

If there is still no water flowing fromthe cooling system indicator, or if theengine protection system remainsactivated after 30 seconds, return tothe nearest boat landing, and have theoutboard motor inspected by anauthorized Honda Marine dealer.

If the engine is stopped after runningat full throttle, and then restartedsoon afterward, that could activatethe engine protection systemmomentarily.

If overheating activates the engineprotection system, idle the engine inneutral, and check the cooling systemindicator.

If water is flowing from the coolingsystem indicator, continue idling for30 seconds. If the cooling system isOK, the overheat indicator should gooff within 30 seconds, and the enginewill respond normally to throttlecontrol lever operation.

Check the water separator for watercontamination. If water isaccumulated, stop the engine, andclean the water separator followingthe instructions on pages ,or consult with an authorized HondaMarine dealer.

73 74

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－

－

－

95

SUBMERGED MOTORWATER SEPARATORINDICATOR

Digital Speedometer


Change the engine oil and oil filteras described on p. . Ifthere was water in the enginecrankcase, or if the used engine oilshowed signs of watercontamination, then a secondengine oil change should beperformed after running the enginefor half an hour.

Remove the spark plugs (p. ).Operate the starter to expel waterfrom the engine’s cylinder.

Put a teaspoon of engine oil intoeach spark plug hole to lubricatethe inside of the cylinders.Reinstall the spark plugs.

If the engine was running when itsubmerged, there may bemechanical damage, such as bentconnecting rods. If the enginebinds when cranked, do notattempt to run the engine until ithas been repaired.

A submerged outboard motor mustbe serviced immediately after it isrecovered from the water in order tominimize corrosion.

If there is a Honda Marine dealershipnearby, take the motor to the dealerimmediately. If you are far from adealership, proceed as follows:

Remove the engine cover, andrinse the outboard motor withfresh water to remove salt water,sand, mud, etc.

Drain the vapor separator asdescribed on p. .

When the water separator indicatorblinks:

Check the water separator for watercontamination. If water isaccumulated, stop the engine, andclean the water separator followingthe instructions on pages ,or consult with an authorized HondaMarine dealer.

1.

2.

3.

4.

5.

Normal

Abnormal

80 81

61 63

66

73 74

08/07/17 20:57:16 31ZY2600_096

96


Running the outboard motor withoutsuf f icient cooling water will damagethe water pump and overheat theengine.

If the engine fails to start, removethe spark plugs and dry them, thenreinstall the spark plugs andattempt to start the engine again.

If the engine starts, and nomechanical damage is evident,continue to run the engine for ahalf hour or longer. Be sure thewater level is at least two inchesabove the antiventilation plate toavoid overheating and water pumpdamage.

As soon as possible, take theoutboard motor to an authorizedHonda Marine dealer forinspection and service.

Attempt to start the engine (be surethe water level is at least 2 inchesabove the antiventilation plate).

7.

6.

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97

TECHNICAL INFORMATION

Serial Number Locations

TECHNICAL AND CONSUMER INFORMATION

ENGINE SERIAL NUMBER

PRODUCTIDENTIFICATIONNUMBER

STERN BRACKET

Product identification number: Engine serial number:

The product identification number isstamped on a plate attached on theright stern bracket.

The engine serial number isstamped on the upper right side ofthe motor.

Date of purchase:

Record the product identificationnumber, the engine serial number,and the date of purchase in the spaceprovided on this page. You will needthese numbers when ordering parts,and when making technical orwarranty inquiries (p. ).107

08/07/17 20:57:32 31ZY2600_098

－12V 92Ah/5HR (110Ah/20HR)(CCA800)

98

Battery

Minimum Requirements


WARNING:

Wash yourhands after handling.

Be caref ul to avoid connecting thebattery in reverse polarity, as thiswill damage the battery-chargingsystem in the outboard motor.Do not disconnect the batterycables while the engine is running.Disconnecting the cables while theengine is running will damage theoutboard motor’s electrical system.Battery cable extension: Extendingthe original battery cable willcause the battery voltage to dropdue to the increased length of thecable and number of connections.This voltage drop may cause thebuzzer to sound momentarily when

engaging the starter motor andmay prevent the outboard f romstarting. If the outboard starts andthe buzzer sounds momentarily,there may be barely suf f icientvoltage reaching the engine.

For complete information, refer tothe battery manufacturer’sinstructions.

Battery posts, terminals,and related accessories contain leadand lead compounds.

08/07/17 20:57:40 31ZY2600_099

99

Emission Control SystemInformation


The U.S. and Calif ornia CleanAir Acts

Ignition Timing Control System

Source of Emissions

PGM-FI System

EPA and California regulationsrequire all manufacturers to furnishwritten instructions describing theoperation and maintenance ofemission control systems.

The following instructions andprocedures must be followed in orderto keep the emissions from yourHonda engine within the emissionstandards.

The system constantly adjusts theignition timing, reducing the amountof HC, CO and NOx produced.

The combustion process producescarbon monoxide, oxides of nitrogen,and hydrocarbons. Control ofhydrocarbons and oxides of nitrogenis very important because, undercertain conditions, they react to formphotochemical smog when subjectedto sunlight. Carbon monoxide doesnot react in the same way, but it istoxic.

Honda utilizes appropriate air/fuelratios and other emissions controlsystems to reduce the emissions ofcarbon monoxide, oxides of nitrogen,and hydrocarbons.

The PGM-FI system uses sequentialmultiport fuel injection. It has threesubsystems: Air Intake, EngineControl, and Fuel Control. TheEngine Control Module (ECM) usesvarious sensors to determine howmuch air is going into the engine. Itthen controls how much fuel to injectunder all operating conditions.

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100


Replacement PartsProblems That May Af f ectEmissions

Tampering and Altering

A manufacturer of an aftermarketpart assumes the responsibility thatthe part will not adversely affectemission performance. Themanufacturer or rebuilder of the partmust certify that use of the part willnot result in a failure of the engine tocomply with emission regulations.

The emission control systems onyour Honda engine were designed,built, and certified to conform withEPA and California emissionregulations. We recommend the useof Honda Genuine parts wheneveryou have maintenance done. Theseoriginal-design replacement parts aremanufactured to the same standardsas the original parts, so you can beconfident of their performance. Theuse of replacement parts that are notof the original design and qualitymay impair the effectiveness of youremission control system.

If you are aware of any of thefollowing symptoms, have yourengine inspected and repaired byyour servicing dealer.

Hard starting or stalling afterstarting.

Rough idle.

Misfiring or backfiring under load.

Afterburning (backfiring).

Black exhaust smoke or high fuelconsumption.

Tampering with or altering theemission control system may increaseemissions beyond the legal limit.Among those acts that constitutetampering are:

Removal or alteration of any partof the intake, fuel, or exhaustsystems.

Alterations that would cause theengine to operate outside its designparameters.

08/07/17 20:58:03 31ZY2600_101

－

101


Maintenance

Follow the maintenance schedule onp. . Remember that thisschedule is based on the assumptionthat your machine will be used for itsdesigned purpose. Sustained high-load operation, or use in unusualconditions, will require morefrequent service.

57 58

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102

Star Label

The Symbol for Cleaner Marine Engines:

Cleaner Air and Water -

Better Fuel Economy -

Longer Emission Warranty -


The Star Label means Cleaner Marine Engine

A Star label was applied to thisoutboard motor in accordance withthe requirements of the CaliforniaAir Resources Board.

for healthier lifestyle and environment.

burns up to 30 - 40 percent less gas and oil thanconventional carbureted two-stroke engines, saving money and resources.

protects consumer for worry-free operation.

This engine has been certified as a:

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103

One StarLowEmission

Two StarsVery LowEmission

Three StarsUltra LowEmission

Four StarsSuper UltraLow Emission


The one-star label identifies engines that meet the Air Resources Board’sPersonal Watercraft and Outboard marine engine 2001 exhaust emissionstandards. Engines meeting these standards have 75% lower emissions thanconventional carbureted two-stroke engines. These engines are equivalentto the U.S. EPA’s 2006 standards for marine engines.

The two-star label identifies engines that meet the Air Resources Board’sPersonal Watercraft and Outboard marine engine 2004 exhaust emissionstandards. Engines meeting these standards have 20% lower emissions thanOne Star-Low Emission engines.

The three-star label identifies engines that meet the Air Resources Board’sPersonal Watercraft and Outboard marine engine 2008 exhaust emissionstandards or the Sterndrive and Inboard marine engine 2003-2008 exhaustemission standards. Engines meeting these standards have 65% loweremissions than One Star-Low Emission engines.

The four-star label identifies engines that meet the Air Resources Board’sSterndrive and Inboard marine engine 2009 exhaust emission standards.Personal Watercraft and Outboard marine engines may also comply withthese standards. Engines meeting these standards have 90% loweremissions than One Star-Low Emission engines.

Cleaner Watercraft - Get the Facts1-800-END-SMOG

www.arb.ca.gov

08/07/17 20:58:31 31ZY2600_104

－

－

－－

－

＊

＊

BF200A

36.2 in (920 mm)24.6 in (625 mm)

XCABAFJBAEJ

XABAEJ

LA

65.7 in(1,670 mm)

70.9 in(1,800 mm)

20.0 in(508 mm)

25.0 in(635 mm)

API standard (SG, SH or SJoil) SAE 10W-30

API standard (GL-4) SAE 90outboard motor gear oil

8.0 US qt (7.6 )

8.2 US qt (7.8 )

1.24 US qt (1.17 )ULTRA · LOW EMISSION

12V 60AWater cooling with thermostat

Water exhaustVKJ20RZ-M11 (DENSO)

IZFR6F11 (NGK)Electric powered mechanical

Forward-Neutral-Reverse (dog type)30° right and left

Unleaded gasoline (86 pumpoctane or higher)

4° to 16°

Stageless (72°)

Trochoid pump pressure lubricationFully transistorized, battery ignition

Electric starter0.039 0.051 in (1.0 1.3 mm)

211.7 cu-in (3,471 cm )4 stroke OHC 6-cylinder (V6)

5,000 6,000 rpm149.1 kW (200 HP)

584 lbs(265 kg)

595 lbs(270 kg)

602 lbs(273 kg)

Engine:

Gear case:

Engine:

Gear case:

without oil filter change

with oil filter change

104

Specifications


MODELDescription codeTypeOverall lengthOverall widthOverall height

Specified oil

Oil capacity

CARB star labelD.C. outputCooling systemExhaust systemSpark plugs

Fuel pumpFuel

Gear changeSteering angle

Trim angle(when transom angle is12°)

Tilt up angle(when transom angle is12°)

Transom height(when transom angle is12°)Dry weight

Lubrication systemIgnition systemStarter systemSpark plug gapDisplacementEngine typeFull throttle rangeRated power

Honda outboards are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.Without battery cable, with propeller

08/07/17 20:59:15 31ZY2600_105

－

－

－－

－

＊

＊

BF225A

36.2 in (920 mm)24.6 in (625 mm)

LA XA XCA

65.7 in(1,670mm)

211.7 cu-in (3,471 cm )4 stroke OHC VTEC 6-cylinder (V6)

5,000 6,000 rpm167.8 kW (225 HP)

589 lbs(267 kg)

20.0 in(508mm)

XXA

70.9 in(1,800 mm)

75.8 in(1,925 mm)

XXCABAGJ BAGJ BAHJ BAGJ BAHJ

25.0 in(635 mm)

30.0 in(762 mm)

Electric starterFully transistorized, battery ignitionTrochoid pump pressure lubrication

API standard (SG, SH or SJoil) SAE 10W-30

API standard (GL-4) SAE 90outboard motor gear oil

8.0 US qt (7.6 )

8.2 US qt (7.8 )

1.24 US qt (1.17 )ULTRA · LOW EMISSION

12V 60AWater cooling with thermostat

Water exhaustVKJ20RZ-M11 (DENSO)

IZFR6F11 (NGK)Electric powered mechanical

Forward-Neutral-Reverse (dog type)30° right and left

600 lbs(272 kg)

606 lbs(275 kg)

0.039 0.051 in (1.0 1.3 mm)Unleaded gasoline (86 pump

octane or higher)

611 lbs(277 kg)

617 lbs(280 kg)

4° to 16°

Stageless (72°)

Engine:

Gear case:

Engine:

Gear case:

without oil filter change

with oil filter change

105

Specifications


MODELDescription codeTypeOverall lengthOverall widthOverall height

Spark plug gapDisplacementEngine typeFull throttle rangeRated power

Transom height(when transom angle is12°)

Starter systemIgnition systemLubrication system

Specified oil

Oil capacity

CARB star labelD.C. outputCooling systemExhaust systemSpark plugs

Fuel pumpFuel

Gear changeSteering angleTilt up angle(when transom angle is12°)Trim angle(when transom angle is12°)

Dry weight

Honda outboards are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.Without battery cable, with propeller

08/07/17 21:00:02 31ZY2600_106

±±

±－－

0.22 0.02 mm0.30 0.02 mm

650 50 rpmSee page 67

See shop manualSee shop manual

No other adjustments needed

0.039 0.051 in (1.0 1.3 mm)

Exhaust:Intake:

106


BF200A/BF225A Tune up

Spark plug gapIdle speedValve clearance (cold)

Other specifications

08/07/17 21:00:13 31ZY2600_107

－

107

CONSUMER INFORMATION

Honda Publications

Customer Service Information


American Honda Motor Co., Inc.

Shop Manual

Parts Catalog

Accessory Catalog

Contacting Honda

These publications will give youadditional information formaintaining and repairing youroutboard motor.

This manual covers completemaintenance and overhaul procedures.It is intended to be used by a skilledtechnician.

This manual provides complete,illustrated parts lists.The catalog is available through yourHonda Marine dealer.

Available through your HondaMarine dealer or through Helm Inc.at1 888-292-5395 orvisit www.Honda-marine.comand click on OWNERS.

Your authorized Honda Marinedealer offers a wide selection ofaccessories (optional equipment, oilsand lubricants) to enhance yourboating experience.Visit www.honda-marine.com andclick on accessories to see the entirecatalog of accessories.

Your Owner’s Manual was written tocover most of the questions youmight ask about your Honda. Anyquestions not answered in the Owner’sManual can be answered by yourHonda dealer. If your dealer doesn’thave an immediate answer, theyshould be able to get it for you.

If you have a difference of opinionwith your dealer, please rememberthat each dealership is independentlyowned and operated. That’s why it’simportant to work to resolve any

differences at the dealership level. Ifthe service personnel are unable toassist you, please discuss yourconcerns with the dealer managementsuch as the Service Manager or thedealership’s owner.

If you need to contact AmericanHonda regarding your experienceswith your Honda product or withyour dealer, please send yourcomments to the following address:

Marine DivisionCustomer Relations Office4900 Marconi DriveAlpharetta, GA 30005-8847Telephone (770) 497 6400M-F 8:30 am-7:00 pm (Eastern TimeZone)

08/07/17 21:00:27 31ZY2600_108

108


Warranty CoveragePlease include the followinginformation in your communication:

Model and complete serial number

Date of purchase

Name and location of sellingdealer

Name and location of servicingdealer (if different)

A detailed description of yourconcerns

Your new Honda is covered by thefollowing warranties:

Distributor’s Limited WarrantyEmission Control SystemWarranty

Your name, address and telephonenumber (complete with area code)

Please read the warranty statementscontained in this manual. There areresponsibilities, restrictions, andexclusions that apply to thesewarranties.

It is important to realize that yourwarranty applies to defects inmaterial or workmanship of yourHonda. Your warranty coverage does

not apply to normal wear ordeterioration associated with usingyour Honda outboard.

To obtain warranty service you musttake your Honda outboard engine,together with proof of original retailpurchase date, at your expense, to aHonda engine dealer or distributorauthorized to sell that product in theUnited States, Puerto Rico, or theU.S. Virgin Islands.

Your warranty coverage will not bevoided if you choose to perform yourown maintenance. However, youshould have the proper tools andservice information and bemechanically qualified. Failures thatoccur due to modifications, impropermaintenance or service are notcovered.

08/07/17 21:00:40 31ZY2600_109

109


Warranty Service

As the owner of a Honda product,your servicing dealer may ask you toauthorize an inspection. If theproblem is covered under warranty,your dealer will perform anywarranty repairs for you at no cost.However, you may be responsible foradditional non-warranty charges.

If you have questions about warrantycoverage or the nature of the repair, itis best to talk to the service managerof your Honda dealer.

Sometimes, in spite of the bestintentions of all concerned, amisunderstanding may occur. If youaren’t satisfied with your dealer’s

handling of the situation, we suggestyou discuss your problem with theappropriate member of thedealership’s management team. If theproblem has already been reviewedwith the appropriate manager of theService, Parts, or Sales department,contact the owner of the dealership ortheir designated representative.

Please remember that recommendedmaintenance interval servicing is notincluded in your warranty coverage.Additionally, your warranty does notapply to the normal wear of items(such as spark plug(s), water pump,etc.).

08/07/17 21:00:47 31ZY2600_110

＊

＊

＊

＊

－

110



To Qualify for This Warranty:

What American Honda Will Repair or Replace UnderWarranty:

To Obtain Warranty Service:

This warranty is limited to Honda Outboard Motors distributed by American Honda Motor Co., Inc., Power EquipmentDivision, 4900 Marconi Drive, Alpharetta, Georgia 30005-8847.

The Honda Outboard Motor must be purchased fromAmerican Honda or a dealer authorized by AmericanHonda to sell Honda Outboard Motors in the UnitedStates, Puerto Rico, or the U.S. Virgin Islands. Thislimited warranty applies to the first retail purchaser andeach subsequent owner during the applicable warrantytime period.

American Honda will repair or replace, at its option, anypart that is proven to be defective in material orworkmanship under normal use during the applicablewarranty time period. Warranty repairs and replacementswill be made without charge for parts or labor. Anything

replaced under warranty becomes the property ofAmerican Honda Motor Company, Inc. All parts replacedunder warranty will be considered as part of the originalproduct and any warranty on those parts will expirecoincidentally with the original product warranty.

You must take your Honda Outboard Motor and proof ofthe original purchase date, at your expense, to any dealerwho is authorized to service Honda Outboard Motors inthe United States, Puerto Rico, or the U.S. Virgin Islands,during the dealer’s normal business hours.If you are unable to obtain warranty service, or aredissatisfied with the warranty service you receive, takethe following steps: First, contact the owner of thedealership involved; normally this should resolve the

Products Covered by Warranty: Length of Warranty: (from date of original retail purchase)NONCOMMERCIAL/

NONRENTALCOMMERCIAL/RENTAL STATE/LOCAL/FEDERAL

GOVERNMENT

24 months 12 months 24 months

36 months36 months 12 months

12 months 24 months24 months

60 months 12 months 24 months

All Models: Model Year 2000 and Newer

Models BF115/BF130: All Model Years

Models BF2 BF90: Model Year 1999

and Earlier

All Models purchased after July 1, 2008

Models purchased prior to July 1, 2008 (unless previously purchased with True-5 warranty from a participating dealer).

08/07/17 21:01:00 31ZY2600_111

‘‘ ’’’

111


Exclusions:

Disclaimer of consequential damage and limitation ofimplied warranties:

Contacting Honda

problem. However, if you should require furtherassistance, write or call the Honda Marine CustomerRelations. Please see page 107 .

This warranty does not extend to the following:Conditions caused by lack of routine maintenance (asoutlined in the Owner’s Manual)Conditions caused by the use of propeller (s) that donot allow the outboard motor to run in itsrecommended full throttle rpm rangeOperation inconsistent with the recommendedoperation/duty cycle (as outlined in the Owner’sManual)Parts affected or damaged by an accident, submersionand/or collision

Fuel contamination and water entering engine throughthe fuel intake, air intake or exhaust systemOperation with fuels, oils, additives and lubricantswhich are not suitable for use in the product

Normal wear and tear

Use in an application for which the outboard motorwas not designed, such as racing or competitive use orany other misuse or neglectIncorporation of unsuitable attachments or partsThe unauthorized alteration, improper installation and/or rigging, or any causes other than defects in materialor workmanship

Corrosion to steering system or electrical components,corrosion due to electrolysis, water born foreignchemicals, improper service or corrosion caused bydamage or abuseReimbursement for towing charges, in and out ofwater charges, or technician travel timeGrowth of marine organisms on motor surfaces,external or internalAny product that has ever been declared a total loss orsold for salvage by a financial institution or insurer, orthat has been issued a salvage or similar title underany state s law.

American Honda disclaims any responsibility for loss oftime or use of the outboard, revenue, or the equipment inwhich the outboard is installed,transportation,commercial loss, or any other incidental or consequentialdamage. Any implied warranties are limited to theduration of this written limited warranty. Some states donot allow limitations on how long an implied warrantylasts and/or do not allow the exclusion or limitation ofincidental or consequential damages, so the aboveexclusions and limitations may not apply to you. Thiswarranty gives you specific legal rights, and you mayalso have other rights which vary from state to state.

08/07/17 21:01:15 31ZY2600_112

112


Accessories and Replacement Parts

To Qualify for This Warranty: What American Honda Will Repair or Replace UnderWarranty:

Products Covered by Warranty:

AccessoriesReplacement Parts

Length of Warranty: (from date of original retail purchase)Non Commercial Commercial/Rental Local/State/Federal

Government12 months 3 months 3 months

3 months3 months6 months

The accessories or replacement parts must bepurchased from American Honda, or a dealer,distributor or distributor’s dealer authorized byAmerican Honda to sell those products in the UnitedStates, Puerto Rico, and the U.S. Virgin Islands.Installing parts and accessories on non-Honda productsor engines voids this warranty.You must be the first retail purchaser. This warranty isnot transferable to subsequent owners.

American Honda will repair or replace, at its option, anymarine product accessories or replacement parts that areproven to be defective in material or workmanship undernormal use during the applicable warranty time period.Anything replaced under warranty becomes the propertyof American Honda Motor Company, Inc. All partsreplaced under warranty will be considered as part of theoriginal product and any warranty on those parts willexpire coincidentally with the original product warranty.

Accessories and replacement parts, installed by a dealerwho is authorized by American Honda to sell them, willbe repaired or replaced under warranty without charge forparts or labor. If installed by anyone else, accessories andreplacement parts will be repaired or replaced underwarranty without charge for parts, but any labor chargeswill be the responsibility of the purchaser.

This warranty is limited to Honda Power Equipment parts, accessories and apparel when distributed by American HondaMotor Co., Inc., 1919 Torrance Blvd., Torrance, California 90501-2746.

1.

2.

08/07/17 21:01:28 31ZY2600_113

113

Exclusions:

To Obtain Warranty Service:

Disclaimer of consequential damage and limitation ofimplied warranties:


You must take the Honda Outboard Motor productaccessory or replacement part or the outboard motor orboat on which the accessory or replacement part isinstalled, and proof of purchase, at your expense, to anyHonda Marine authorized service facility or dealer in theUnited States, Puerto Rico, or the U.S. Virgin Islands,during normal business hours.

American Honda disclaims any responsibility for loss oftime or use of the outboard motor, or the boat on whichthe product is installed, transportation, commercial loss,or any other incidental or consequential damage. Anyimplied warranties are limited to the duration of thiswritten warranty. Some states do not allow limitations on

how long an implied warranty lasts and/or do not allowthe exclusion or limitation of incidental or consequentialdamages, so the above exclusions and limitations may notapply to you. This warranty gives you specific legalrights, and you may also have other rights which varyfrom state to state.

This warranty does not extend to accessories or partsaffected or damaged by collision, normal wear, use in anapplication for which the product was not designed orany other misuse, neglect, incorporation or use ofunsuitable attachments or parts, unauthorized alteration,improper installation, or any causes other than defects inmaterial or workmanship of the product.Installing parts and accessories on non-Honda products orengines voids this warranty.

08/07/17 21:01:35 31ZY2600_114

114

Emission Control System Warranty


YOUR WARRANTY RIGHTS AND OBLIGATION

California

Other States

All States

MANUFACTURER’S EMISSION CONTROLSYSTEM WARRANTY COVERAGE:

Your new Honda outboard engine complies with both theU.S. EPA and State of California emission regulations.American Honda provides the same emission warrantycoverage for outboard engines sold in all 50 states.

The California Air Resources Board and AmericanHonda Motor Co., Inc. are pleased to explain theemission control system warranty on your 2001 and laterHonda outboard engine. In California, new outboardengines must be designed, built, and equipped to meetCalifornia’s stringent anti-smog emission standards inaddition to the U.S. EPA emissions standards.

In other areas of the United States your outboard enginemust be designed, built, and equipped to meet the U.S.EPA Emission Standard for spark ignited marine engines.

American Honda Motor Co., Inc. must warranty theemission control system on your outboard engine for theperiod of time listed below provided there has been noabuse, neglect, or improper maintenance of youroutboard engine. Where a warranty condition exists,American Honda Motor Co., Inc. will repair youroutboard engine at no cost to you including diagnosis,parts and labor.

Your emission control system may include such parts asthe carburetor or fuel injection system and catalyticconverter. Also included may be hoses, connectors andother emission-related assemblies.

The 2001 and later outboard engines are warranted for aminimum of four years or 250 hours of operation,whichever comes first, or the length of Honda MarineDistributor’s Limited warranty, whichever is longer.However, warranty coverage based on the hourly periodis only permitted for outboard engines equipped withappropriate hour meters. If any emission-related part onyour outboard engine is defective under warranty, thepart will be repaired or replaced by American HondaMotor Co., Inc.

08/07/17 21:01:45 31ZY2600_115

115


OWNER’S WARRANTY RESPONSIBILITY: WARRANTY COVERAGE:

Contacting Honda

As the outboard engine owner, you are responsible forthe performance of the required maintenance listed inyour owner’s manual. American Honda Motor Co., Inc.recommends that you retain all receipts coveringmaintenance on your outboard engine, but AmericanHonda Motor Co., Inc. cannot deny warranty solely forthe lack of receipts or for your failure to ensure theperformance of all scheduled maintenance.As the outboard engine owner, you should, however, beaware that American Honda Motor Co., Inc. may denyyou warranty coverage if your outboard engine or a parthas failed due to abuse, neglect, improper maintenance,or unapproved modifications.You are responsible for presenting your outboard engineto a Honda Marine dealer as soon as a problem exists.The warranty repair should be completed in a reasonableamount of time, not to exceed 30 days.If you have any questions regarding your warranty rightsand responsibilities, you should contact American HondaMotor Co., Inc., Marine Division Customer RelationsOffice. Please see page 107.

Honda outboard engines manufactured after June 1, 2001are covered by this warranty for a minimum of four yearsor 250 operating hours, whichever comes first, or thelength of the Honda Marine Distributor’s Limitedwarranty, whichever is longer from the date of deliveryto the retail purchaser. This warranty is transferred toeach subsequent purchaser for the duration of thewarranty period.Warranty repairs will be made without charge fordiagnosis, parts and labor. All defective parts replacedunder this warranty become the property of AmericanHonda Motor Co., Inc. A list of warranty parts is on page117. Normal maintenance items, such as spark plugs andfilters, that are on the warranted parts list are warrantedup to their required replacement interval only.American Honda Motor Co., Inc. is also liable fordamages to other engine components caused by a failureof any warranted part during the warranty period.Only Honda approved replacement parts will be used inthe performance of any warranty repairs and they will beprovided without charge to the owner. The use ofreplacement parts not equivalent to the original parts mayimpair the effectiveness of your engine’s emissioncontrol system. If such a replacement part is used in therepair or maintenance of your engine, and an authorizedHonda Marine dealer determines it is defective or causesa failure of a warranted part, your claim for your engine

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116


TO OBTAIN WARRANTY SERVICE:

EXCLUSIONS:

DISCLAIMER OF CONSEQUENTIAL DAMAGEAND LIMITATION OF IMPLIED WARRANTIES:

may be denied. If the part in question is not related to thereason that your engine requires repair, your claim willnot be denied.

You must take your Honda outboard engine, along withyour sales registration card or other proof of originalpurchase date, at your expense, to any Honda Marinedealer who is authorized by American Honda Motor Co.,Inc. to sell and service that Honda Marine product duringhis normal business hours. Claims for repair oradjustment found to be caused solely by defects inmaterial or workmanship will not be denied because theengine was not properly maintained and used.If you are unable to obtain warranty service, or aredissatisfied with the warranty service you received,contact the owner of the dealership involved. Normallythis should resolve your problem. However, if yourequire further assistance, write or call the Honda MarineCustomer Relations Office of American Honda MotorCo., Inc.

Failures other than those resulting from defects inmaterial or workmanship are not covered by this warranty.This warranty does not extend to emission controlsystems or parts which are affected or damaged by ownerabuse, neglect, improper maintenance, misuse, misfueling,improper storage, and/or collision, the incorporation of,or use of, unsuitable attachments, or the unauthorizedalteration of any part.This warranty does not cover replacement of expendablemaintenance items made in connection with requiredmaintenance service after the item’s first scheduledreplacement as listed in the maintenance section of theproduct owner’s manual, such as: spark plugs and filters.

American Honda Motor Co., Inc. disclaims anyresponsibility for incidental or consequential damagessuch as loss of time or the use of outboard engine, or anycommercial loss due to the failure of the equipment; andany implied warranties are limited to the duration of thiswritten warranty. This warranty is applicable only wherethe California or U.S. EPA emission control systemwarranty regulation is in effect.

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EMISSION CONTROL SYSTEM WARRANTY PARTS:


Carburetor assembly, Throttle body, Fuel injector, Fuel pump, Fuel pressureregulator, Throttle position sensor, Intake air temperature sensor, Engine temperaturesensor, Manifold absolute pressure sensor, Idle air control valve, Barometric pressuresensor, Fuel line solenoid valve, Intake manifold, Intake valves, and Oxygen sensoror Air fuel ratio sensor

Flywheel magneto, Ignition pulse generator, Ignition coil assembly, Ignition controlmodule, Engine control module, Crankshaft position sensor, Spark plug cap,Spark plug , Knock sensor, and Camshaft position sensorOil pump and internal parts

Exhaust manifold and Exhaust valves

Tubing, fittings, seals, gaskets, and clamps associated with these listed systems.

PARTS DESCRIPTIONSYSTEMS COVERED BY THISWARRANTY:Fuel Metering

Air Induction

Ignition

Lubrication systemCrankcase Emission Control

ExhaustValve Control System

Miscellaneous PartsRocker arm oil control valve

Covered up to the first required replacement only. See the Maintenance Schedule on page 57.

Air intake duct, Vapor separator, Intake manifold tuning valve (Intake air bypasscontrol valve)

Crankcase breather tube, Positive crankcase ventilation valve, Oil filler cap

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118

INDEX

...........................................Alternator (ACG) Indicator . 29...........................................................................Anodes . 32

..............................................................Replacement . 75.............ARE YOU READY TO GET UNDERWAY? . 33

...........................................................................Battery . 98........................................................Will Not Charge . 90

................................................BEFORE OPERATION . 33...........................................BREAK-IN PROCEDURE . 35

.........................................................Common Controls . 25........COMPONENT AND CONTROL LOCATIONS . 11

.................................CONSUMER INFORMATION . 107....................................Customer Service Information . 107

..................................................................CONTROLS . 15CONTROL AND FEATURE IDENTIFICATION

......................................................................CODES . 10..................................CONTROLS AND FEATURES . 10

..............................................Cooling System Indicator . 31....................................................................CRUISING . 49

...................Digital Speedometer (optional equipment) . 28.....................Digital Tachometer (optional equipment) . 28

...................................Distributor’s Limited Warranty . 110

..................................Electric Starter Will Not Operate . 90Emergency Stop Switch Clip and Emergency

Stop Switch.....................................................Panel-Mount Type . 19......................................................Side-Mount Type . 16.......................................................Top-Mount Type . 22

.........................Emission Control System Information . 99............................Emission Control System Warranty . 114

EngineCover

......................................................................Latch . 27...................REMOVAL AND INSTALLATION . 60

Oil...................................................................Change . 61

.........................................................Filter Change . 62..........................................................Level Check . 61

.................................................Recommendations . 64...............................................ENGINE OVERHEATS . 89

......................................ENGINE WILL NOT START . 85

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119

INDEX

Fast Idle Button.....................................................Panel-Mount Type . 21

.......................................................Top-Mount Type . 24...............................................................Fast Idle Lever . 18

Fuel..................................................................PRIMING . 36

.............................................................Priming Bulb . 32..........................................RECOMMENDATIONS . 70

............................Filter Inspection and Replacement . 71...........................................................................FUSES . 90

..............................................................Replacement . 90

Gearshift/Trottle Control Lever.....................................................Panel-Mount Type . 20......................................................Side-Mount Type . 16.......................................................Top-Mount Type . 23

.........GEARSHIFT AND THROTTLE OPERATION . 47.....................................................Panel-Mount Type . 47......................................................Side-Mount Type . 47.......................................................Top-Mount Type . 47

HARD STARTING OR STALLS AFTER...............................................................STARTING . 88

....................HOISTING THE OUTBOARD MOTOR . 82.....................................................Honda Publications . 107

Ignition Switch.....................................................Panel-Mount Type . 18......................................................Side-Mount Type . 15.......................................................Top-Mount Type . 22

....................IMPORTANT SAFETY INFORMATION . 7...............................................................INDICATORS . 29

...........................................................INSTRUMENTS . 27IS YOUR OUTBOARD MOTOR

......................................................READY TO GO? . 33

.........................................................Lubrication Points . 65

.........................................MAINTENANCE SAFETY . 55...................................MAINTENANCE SCHEDULE . 57

..................................MANUAL RELIEF VALVE . 26, 60...................MOORING, BEACHING, LAUNCHING . 52

08/07/17 21:02:16 31ZY2600_120

120

INDEX

....................................................Oil Pressure Indicator . 30OIL PRESSURE INDICATOR GOES OFF AND

................................ENGINE SPEED IS LIMITED . 92................................................................OPERATION . 35

....................................................OTHER FEATURES . 31...................................OUTBOARD MOTOR SAFETY . 7

.........................................................Overheat Indicator . 30OVERHEAT INDICATOR COMES

................ON AND ENGINE SPEED IS LIMITED . 93.............................................................Overrev Limiter . 32

..........................................................Power Tilt Switch . 26................................................Power Trim/Tilt Switch . 25

..........Programmed Fuel Injection (PGM-FI) Indicator . 29..................................................Propeller Replacement . 76

.................................................................REFUELING . 69...................................REMOVAL FROM STORAGE . 83

........................SAFE OPERATING PRECAUTIONS . 35......................................SAFETY LABEL LOCATION . 9

...............................................Serial Number Locations . 97..............SERVICING YOUR OUTBOARD MOTOR . 54

............................SHALLOW WATER OPERATION . 51........................................................Spark Plug Service . 66

..............................................................Specifications . 104....................................................................Star Label . 102

..........................................STARTING THE ENGINE . 37.....................................................Panel-Mount Type . 40......................................................Side-Mount Type . 37.......................................................Top-Mount Type . 42

....................................................................STEERING . 49...........................................STOPPING THE ENGINE . 45

.....................................Emergency Engine Stopping . 45...........................................Normal Engine Stopping . 46

....................................................................STORAGE . 78........................................STORAGE PRECAUTIONS . 82........................................STORAGE PREPARATION . 78

..............................................Cleaning and Flushing . 78..................................................................Engine oil . 81

............................................................................Fuel . 79...............................................SUBMERGED MOTOR . 95

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121

INDEX

.................................Tachometer (optional equipment) . 28....TAKING CARE OF UNEXPECTED PROBLEMS . 85..TECHNICAL AND CONSUMER INFORMATION . 97

...................................TECHNICAL INFORMATION . 97...............THE IMPORTANCE OF MAINTENANCE . 54

..............................................................Tilt Lock Lever . 26........................TOOL KIT and OWNER’S MANUAL . 56

........................................................TRANSPORTING . 84WITH OUTBOARD MOTOR INSTALLED

.............................................................ON BOAT . 84WITH OUTBOARD MOTOR REMOVED

.......................................................FROM BOAT . 84.................................Trim Meter (optional equipment) . 27

........................................................................Trim Tab . 27........................................TRIM TAB ADJUSTMENT . 59

..............WATER SEPARATOR BUZZER SOUNDS . 94.........................WATER SEPARATOR INDICATOR . 95.......................Water Separator Inspection and Service . 73

08/07/17 21:02:25 31ZY2600_122

122

MEMO

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123

MEMO

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124

MEMO

08/07/17 21:02:32 31ZY2600_125

31ZY261000X31-ZY2-6100

2eY1500.2008.08Printed in JapanN

K0

PANTONE 288 CVC DIC F101 00X31-ZY2-6100 BLACK

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