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25A...63A Lighting and Small Power Busbar TrunkingCakmakli Mahallesi, 2. Cadde,119. Sokak, No:12 34522Kirac-Hadimkoy-Istanbul-TURKEYTel: +90 (212) 886 23 90Fax: +90 (212) 886 24 20

T E

ME 04

IEC 60439-2 s ISO 900114001

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CONTENTS

General Description

KAM Standard Busbars

KAM Standard Elements

KAM Tap Off Plugs

KAP Standard Busbars

KAP Standard Elements

KAP Tap Off Plugs

Fixing and IP Accessories

Technical Characteristics

Product Overview

2-3

4

5

6

7

8

9

10

11

12

E KAM/KAPLINE

L1

L2

L3

N

E L E K T R Ý K

2 3

KAM and KAP are busbar trunking systems, for

lighting (KAM) and small Power (KAP), designed and

certified in full compliance with international

standards IEC 60439-1 and 2 and IEC 60529. Both

systems have been tested and certified at the CESI

Institute in accordance with the full type test cycle

stated in the relevant IEC codes.

3000750

0 0 0 0

750 750375 375

KAM and KAP Busbar Systems

Feeder units are available for installing at either end

of the system or as a centre feed unit. The feeder units are IP55 as standard, and will

accept supply cables up to ø16mm. The feeder units are supplied in kits including end closure and joint

cover.

Feeder Units

General Characteristics

The joint is a fast locking type with a single screw.

The joint contacts are silver plated and highly

oversized in comparison with the nominal current to

bear in total safety possible short term current

peaks. The joint is further reinforced with tightening

springs which ensures the proper contact pressure

between the conductors. The joint provides

continuity of the housing when used as the earth

conductor.

Joint

General Description

The housing is constructed in pregalvanised sheet

metal which provides a substantial earth path. The

housing gives to the line a very high mechanical

strength, particularly suitable for industrial

application and applications in severe climatic

conditions. The conductors are in electrolytic

copper, tin plated and insulated along their full

length (except at tap off positions) with a self

extinguishing plastic sleeve. 2 and 4 conductor

versions are standard ,with 3 or 5 conductor versions

supplied upon request. Each 3 m standard straight

length is provided with 4 tap off points at 75 cm

distance on one side of the trunking.

Tap off plugs are available in ratings from 10A to 32A. The plugs are manufactured in a

self extinguishing material. The contacts for the phase and neutral conductors are

silver plated copper to provide the best conductivity and resistance to corrosion. The

tapping units for the KAM and KAP busbar systems have different plug-in

configurations and are not interchangeable. All plugs are equipped with a separate

earth contact and is the first to make and and the last to break. The plugs have been

tested at CESI Laboratories for 50 connection disconnection duty cycles. The tapping

units when plugged into the system provides both a good contact with the main

conductors and a secure fixing of the plug on the housing.

KAM 10B are single phase plugs, with fixed phase, without fuses, prewired with cable,

cross section 3x1.5 mm² and length 1m. They can be supplied with different length

cable on request.

KAM 16 K and KAP 16 K are single phase plugs with fixed phase, available with or

without fuse holders. A three phase version is also available, and can be used as a

phase selectable unit for single phase operations. They can be wired with cables up to

a maximum of Ø11 mm.

KAP 32 is a three-phase tap off box, available with fuse holder or with DIN rail to accept

standard modular MCB's.

10A Tap Off Plugs (Only for KAM)

16A Tap Off Plugs

Tap Off Plugs

32A Tap Off Box (Only For KAP)

E KAMLINE 25/32

N

L3

L2

L1

35

55

96402

96400

96373

96372

96406

96404

96375

96374

5

4

3

2

5

4

3

2

25

32

3000750

0 0 0 0

750 750375 375

E L E K T R Ý K

4

Standard Elements

Standard Busbars

Phase Order CodeConductorsCurrent (A) Desc r ip t i on

L1, L2, L3, N, (PE+Housing)

L1, L2, L3, N, (+Housing)

L2, N, (PE+Housing)

L2, N, (+Housing)

L1, L2, L3, N, (+Housing)

L2, N, (PE+Housing)

L2, N, (+Housing)

L1, L2, L3, N, (PE+Housing)

KAM 0205

KAM 0204 Standard Busbar

KAM 0203 Standard Busbar

KAM 0202 Standard Busbar

Standard Busbar

KAM 0305 Standard Busbar

KAM 0304 Standard Busbar

KAM 0303 Standard Busbar

KAM 0302 Standard Busbar

*Special straight length busbars are manufactured as standard as 1 m., 1,5 m. and 2 m.

* With PE Conductor and M25 Gland as standard. End Closer is supplied together with the feeder unit.

E KAMLINE 25/32

75

10

8

200 60160

M25

10

8

200 75 60

M25

160

35924

35925

96413

96412

96411

96410

96409

96408

KAM 0205KAM 0204KAM 0203KAM 0202

KAM 0205KAM 0204KAM 0203KAM 0202

KAM 0205KAM 0204KAM 0203KAM 0202

KAM 0205KAM 0204KAM 0203KAM 0202

KAM 0305KAM 0304KAM 0303KAM 0302

KAM 0305KAM 0304KAM 0303KAM 0302

KAM 0305KAM 0304KAM 0303KAM 0302

KAM 0305KAM 0304KAM 0303KAM 0302

32

32

32

32

25

25

25

25

E L E K T R Ý K

5

Feeder Box*

Busbars Order Code

KAM 0305 BBFeeder Box

KAM 0205 BBFeeder Box

Current (A) Desc r ip t i on

Standard Elements

Feeder Box

End Feeder Box*

Central Feeder Box*

Flexible Elbow

KAM 0305-FDFlexible Elbow

KAM 0205-FDFlexible Elbow

KAM 0305 BOCentral Feeder Box

KAM 0205 BOCentral Feeder Box

KAM 0305 BSEnd Feeder Box

KAM 0205 BSEnd Feeder Box

Busbars

Busbars

Busbars

Order Code

Order Code

Order Code

Current (A)

Current (A)

Current (A)

Desc r ip t i on

Desc r ip t i on

Desc r ip t i on

Central Feeder Box

End Feeder Box

Flexible Elbow

565

16

5

70

48

40

KAM 16 FSKAM 16 K

67696

67695

67694

67693

67700

67699

67698

67697

-

-

-

-

-

-

-

L1, N, PE

L2, N, PE

L3, N, PE

L1, L2, L3, N, PE

L1, N, PE

L2, N, PE

L3, N, PE

L1, L2, L3, N, PE

KAM 16 - FS L1

KAM 16 - FS Tap Off Plug L2

KAM 16 - FS Tap Off Plug L3

KAM 16 - FS Tap Off Plug L123

Tap Off Plug

KAM 16 - K L1

KAM 16 - K Tap Off Plug L2

KAM 16 - K Tap Off Plug L3

KAM 16 - K Tap Off Plug L123

Tap Off Plug

4022

16

16

E L E K T R Ý K

6

E KAMLINE 25/32

Tap Off Plugs

Order CodeCurrent (A) Phase PropertiesDesc r ip t i on Cable Length

*

L1, N, PE

L2, N, PE

L3, N, PE

10

Tap Off Plugs

Tap Off Plugs

Order Code

* Plugs with different length cable available upon request.

KAM 10 - B L1*

KAM 10 - B Tap Off Plug L2*

KAM 10 - B Tap Off Plug L3*

Tap Off Plug

Current (A) Phase PropertiesDesc r ip t i on

1 m. TTR Cable

1 m. TTR Cable

1 m. TTR Cable

Cable Length

With Black Cover

With Yellow Cover

With Blue Cover

Without Fuses.Max diameterof feeder cableis ø11mm.

With 5x20 fuseholders. Maxdiameter of feedercable is ø11mm.

66921

66920

66919

68

74

KAM 10 B

66

105

96422

96420

96424

96425

96418

96416

96426

96427

5

4

3

2

5

4

3

2

40

63

N

L1

L2

L3

35

55

3000750

0 0 0 0

750 750375 375

E L E K T R Ý K

7

E KAPLINE 40/63

Standard Busbars

Current (A) Conductors PhaseDesc r ip t i on

L1, L2, L3, N, (+Housing)

L2, N, (PE+Housing)

L2, N, (+Housing)

L1, L2, L3, N, (PE+Housing)

L1, L2, L3, N, (PE+Housing)

L1, L2, L3, N, (+Housing)

L2, N, (PE+Housing)

L2, N, (+Housing)

KAP 0605 Standard Busbar

KAP 0604 Standard Busbar

KAP 0603 Standard Busbar

KAP 0602 Standard Busbar

KAP 0405 Standard Busbar

KAP 0404 Standard Busbar

KAP 0403 Standard Busbar

KAP 0402 Standard Busbar

Order Code

Standard Elements

10

8

200 60160

M32

10

8

200 75 60

M32

160

63

63

63

63

40

40

40

40

96443

96441

KAP 0405KAP 0404KAP 0403KAP 0402

KAP 0405KAP 0404KAP 0403KAP 0402

KAP 0405KAP 0404KAP 0403KAP 0402

KAP 0405KAP 0404KAP 0403KAP 0402

KAP 0605KAP 0604KAP 0603KAP 0602

KAP 0605KAP 0604KAP 0603KAP 0602

KAP 0605KAP 0604KAP 0603KAP 0602

KAP 0605KAP 0604KAP 0603KAP 0602

96447

96444

95881

35922

95878

35923

75

E L E K T R Ý K

8

E KAPLINE 40/63

KAP 0605 BBFeeder Box

KAP 0405 BBFeeder Box

Feeder Box*

Feeder Box

Busbars Order CodeCurrent (A) Des c r ip t i on

Standard Elements

KAP 0605 BSEnd Feeder Box

KAP 0405 BSEnd Feeder Box

End Feeder Box*

End Feeder Box

Busbars Order CodeCurrent (A) Des c r ip t i on

Central Feeder BoxKAP 0605 BO

Central Feeder BoxKAP 0405 BO

Central Feeder Box*

Central Feeder Box

Busbars Order CodeCurrent (A) Des c r ip t i on

* With PE Conductor and Special EAE Gland M32 as standard.

KAP 0605-FDFlexible Elbow

KAP 0405-FDFlexible Elbow

Flexible Elbow

Busbars Order CodeCurrent (A) Desc r ip t i on

Flexible Elbow

565

16

5

70

66

105

E L E K T R Ý K

9

E KAPLINE 40/63Tap Off Plugs

Tap Off Plugs

Tap Off Plugs

66928

66927

66926

66929

66924

66923

66922

66925

KAP 16 - FS L1

KAP 16 - FS Tap Off Plug L2

KAP 16 - FS Tap Off Plug L3

KAP 16 - FS Tap Off Plug L123

Tap Off Plug

KAP 16 - K L1

KAP 16 - K Tap Off Plug L2

KAP 16 - K Tap Off Plug L3

KAP 16 - K Tap Off Plug L123

Tap Off Plug

L1, N, PE

L2, N, PE

L3, N, PE

L1, L2, L3, N, PE

L1, N, PE

L2, N, PE

L3, N, PE

L1, L2, L3, N, PE

16

16

48

40

KAP 16 FSKAP 16 K

228

11

3

228

11

3

KAP 32

KAP 32 FS

96473

96470

* Tap off box can be fitted with MBC's of different ratings and brands.

L1, L2, L3, N, PE

L1, L2, L3, N, PE

12590

92

53

32

Order CodeCurrent (A) Phase PropertiesDesc r ip t i on

KAP 32-Empty Tap Off Box*

KAP 32-Tap Off Box 10x38 fuse holders

10 x 38 Fuse holdersMax diameter of feedercable is ø 20 mm.

Order CodeCurrent (A) Phase PropertiesDesc r ip t i on

Without FusesMax diameter of feedercable is ø 11 mm.

5 x 20 Fuse holders.Max diameter of feedercable is ø 11 mm.

98525

98699

98698

96449

98707

74031KAM - KAP Fixing Unit

56

15

17115

ø 7

ø 8

ø 7

KA - TP

80

3037

ø 7,5

KA - TPU

55

4020

ø 7,5

60

25

20

ø 7,5

KA - TPL

95

3540

ø 9

ø 12

1

2 3

E L E K T R Ý K

10

E KAM/KAPLINE

Order Code

Order Code

KA - TP

KA - TPU TPU Fixing unit “U” type

KA-TPL Fixing unit “L” type

KA-TD Side Wall Support

KAM-KAP Mechanical Joint Support

Lighting fixture fixing unit

Desc r i p t i on

Desc r i p t i on

Fixing and IP Accessories

Fixing and IP Accessories

Fixing and IP Accessories

Mechanical Joint SupportKA-TD Side Wall Support

To Ceiling

To Floor

To Wall

11

V

Hz

kA

kA

kA

m / m

m / m

m / m

m / m

m / m

m / m

W / m

mm

mm

mm

kg/m

kg/m

rms

2

2

2

KAM 02 KAM 03 KAP 04 KAP 06

W

W

W

W

W

W

IEC 439 1-2

690

50/60

IP 55

5

2.27

21

5.31

1.37

5.49

8.58

1.53

8.69

3.23

3.20

18.30

3.20

1.13

1.17

6

2.72

21

4.67

1.11

4.80

7.60

1.22

7.69

4.66

4.00

18.30

4.00

1.17

1.19

7.5

3.4

21

1.70

0.69

1.84

3.48

0.90

3.59

2.68

6.00

18.30

6.00

1.33

1.41

9

4

21

1.45

0.14

1.45

3.22

0.49

3.26

5.68

12.50

18.30

6.00

1.42

1.48

A 25 32 40 63

690 690 690

E L E K T R Ý K

E KAM/KAPLINETechnical Characteristics

20

L

R

X

Z

R

X

Z

0

0

0

Rated Current

Standards

Insulation Voltage

Frequency

Protection Degree

Short Circuit(Peak)

Short Circuit(1 sec.)

Short Circuit(Peak)Tested 1 msec.

Resistance

Reactance

Impedance

Fault Resistance

Fault Reactance

Fault Empedance

Joule Losses At In

L1, L2, L3, N(Cross Section)

PE (Housing)

PE (Conductor)

Weight (4 Conductors)

Weight (5 Conductors)

The maximum permitted load for the support of light fittings of the system is 15 kg. concentrated or 20 kg. disributed for a recommended support span of every 2 meters without any deformation of the housing.

U=

U=

I.2L (R.cos

3.I.L (R.cos

V

V

).10

).10

-3

-3

+X.sinj

+X.sinj

D

D

a.

a.

j

jÖ

Voltage Drop Calculation

Voltage drop of a busbar system can be calculated with the following formula taking into account the “a”

load distribution constant.

For single phase ;

For three phase ;

1.00

0.50

0.25

DD

D D

D

DDDD

DDDD

aLoad Distribution Constant

Load concenrated at the end of line.Line fed from one end of the line.

Distributed load.Line fed from one end of the line.

Distributed load.Line fed from both ends of the line.

U =

I =

L =

=

R =

X =

Voltage Drop

Rated Current

Length of Line

Load Distribution Constant

Resistance

Reactance

m

m

m

m

W

W

D

a

V

A

m

12

E L E K T R Ý K

E L E K T R Ý K

E KAM/KAPLINE

25A - 63A PLUG-IN BUSBAR SYSTEMSPRODUCT OVERVIEW

(E-Line KAM / KAP)

1-

2-

3-

4-

5-

6-

7-

8-

9-

10-

11-

12-

13-

The busbar sytem shall have rated current levels between 25A and 63A andshall have copper conductors.

Plug-in busbar system shall have one of the following conductor number andconfigurations;

a) 2 conductors : L1 / N / Housing (Earthing)b) 3 conductors : L1 / N / PE + Housing (PE conductor and housing are connected)c) 4 conductors : L1 / L2 / L3 / N / Housing (Earthing)d) 5 conductors : L1 / L2 / L3 / N / PE + Housing (PE conductor and housing are connected)

Housing shall be used as earth conductor.

The rated insulation voltage of the system shall be 630 V.

On a three meter standard length there shall be four plug-in points.

The conductors in the housing shall be continuously insulated and only peeled offon the plug-in points to create contact area.

There shall be insulator supports at the plug-in points.

The conductors shall be of electrolytic copper and continuously tin plated.

Each current rating of the busbar system shall have a type test report according toIEC 60439/2. The type test reports shall be from an internationally accepted thirdparty laboratory.

Joint of the busbar shall slide into each other; joint contacts shall be silver plated.To ensure a safe joint contact there shall be springs on both sides of jointcontacts.

IP Protection degree of the busbars shall be 55.

The housing of the busbar shall be manufactured of 0,50 mm thick galvanisedsheet metal.

Contacts of the tap offs shall be off jawed structure, which touches the conductorson both sides. The contacts shall also have springs.

Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.

Product Overview

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