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Kappa 310/320/322/330/350 - Smans NV · Kappa 310/320/322/330/350 Cutting to length and stripping

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Kappa 310/320/322/330/350 Cutting to length and stripping
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Page 1: Kappa 310/320/322/330/350 - Smans NV · Kappa 310/320/322/330/350 Cutting to length and stripping

Kappa 310/320/322/330/350Cutting to length and stripping

Page 2: Kappa 310/320/322/330/350 - Smans NV · Kappa 310/320/322/330/350 Cutting to length and stripping

THE WAY TO MAKE IT | PERFECT

Power, performance and a sophisticated sensor system are the three key features of the fully automatic Kappa cutting and stripping machines. Simple, intuitive controls allow these machines to be used efficiently.

Area of applicationAll machine types in the Kappa product family are compelling in the extremely broad range of process-ing they cover. Thanks to the simple, flexible con-trols, even difficult to process materials can be set up quickly and easily. The changeover to new types of cables can be done without tools so it is ultra-fast.

SensorsThe conductor diameter and cross section are auto-matically detected by a sensor, so new cable mate-rial can be set up and parameterized at the press of a button. Setup used to be extremely time-consum-

ing. This unique measuring approach reduces this procedure to an absolute minimum. Thanks to the optical cable detector, cut losses are also a thing of the past. The same sensor continuously monitors processing during production. The end of the cable or outfeed errors are detected at the earliest possible point in time.

User friendly and flexibleTopTouch is an intuitive touch screen user software. With the integrated user prompts, Kappas are ex-tremely easy to operate.

Page 3: Kappa 310/320/322/330/350 - Smans NV · Kappa 310/320/322/330/350 Cutting to length and stripping

Periphery and interfacesThe integration of wire feeding systems, markers, deposition units, and other peripheral devices is standardized and easy. Up to six peripheral devices can be controlled to the main system depending on the machine model. All units feature a USB port for:

• Product-andcableimportdataasaCSVfile• Databackup• Softwareupgrade

Kappa 310The Kappa 310 is an ultra-compact and reason-ably priced high-speed machine. The machine can be networked via TopWin and is designed for the reliable controlled processing of the finest wire sizes from 0.02mm2 to 6mm2. All process parameters can be saved, along with applied pressure values. Simple wire markings can be performed with the basic I/O interface kit for the ims 295 inkjet.

Kappa 320This machine features a number of options and a powerful blade head. The Kappa 320 can pro-cess wire cross sections ranging from 0.05mm2 to 10mm2. From this machine type, the inkjet marker can be controlled via the basic I/O interface or using the convenient TopWin software.

Laser sensors For cable detection

Kappa 310

Kappa 320

NetworkingAs an option, the TopWin Kappa can be integrated in a network through the WPCS interface, allowing simple connection to an existing customer network, for example. Using the production control software (KomaxCAO), central data management, production control and production monitoring are possible.

TopWin KappaTopWin Kappa expands the capabilities and func-tions of the fully automatic Kappa cutting and stripping machines. The PC-based control software allows inkjet marking, sequence production, and parts list processing. Loading new products is done directly from the production list and a daily produc-tion is loaded from the local order list – all while production is running.

Page 4: Kappa 310/320/322/330/350 - Smans NV · Kappa 310/320/322/330/350 Cutting to length and stripping

Kappa 322A flexible cut and strip machine for processing multiple inner conductors, flat cable and single strands sized 0.05mm2 to 16mm2. The key features of the Kappa 322 are: • Strongmotorizedpull-offwithselectablerolleror belt drive deliver optimum power transmission even for difficult insulation materials,• Abladeunitwithquick-actionlockforfast, convenient setup and• Asophisticatedseparationapproachforprocess- ing inner conductor cables up to 3×2.5mm2.

Kappa 330This model is designed for processing cables with a cross section of up to 35mm2, multi-core conduc-tors with an outside diameter of up to 16mm or flat cables with a width of up to 40mm. The machine uses either a belt drive or various types of drive rollers depending on the customer’s requirements. This makes this type of machine the most versatile member of the Kappa family.

Kappa 350This powerhouse with its double-blade design is built for processing round conductors with a cross section of up to 120mm2 and a maximum outside diameter of 35mm. The machine uses either a belt drive or various types of drive rollers depending on the customer’s requirements. A switchable pres-sure unit adapts the pressure of wire feeding unit to the process step. A sophisticated sensor technol-ogy eliminates initial cut losses, which is particularly important for large cross-sections.

Kappa 322

Kappa 330

Kappa 350 With integrated production table

Your benefits•Broaderprocessingrangewithadiversityof

options and solutions•Innovativesensorstoaidinsetupandto

monitor processing•Intuitive,flexibleandsimpletouch-screen

operation•Simpleintegrationofupstreamand

downstream equipment•TopWinforconnectinginkjet,partlist

production and network solutions

Page 5: Kappa 310/320/322/330/350 - Smans NV · Kappa 310/320/322/330/350 Cutting to length and stripping

Tech

nica

l dat

a

* Th

e K

appa

gen

erat

ions

can

pro

cess

man

y co

nduc

tors

out

side

the

indi

cate

d cr

oss

sect

ion

rang

e. C

erta

in e

xtre

mel

y ha

rd, t

ough

wire

s m

ay n

ot b

e ab

le to

be

proc

esse

d ev

en if

they

are

with

in th

e in

dica

ted

cros

s se

ctio

n ra

nge.

In c

ase

of d

oubt

, we

are

happ

y to

pro

duce

sam

ples

of y

our

wire

s.

Kap

pa

310

Kap

pa

320

Kap

pa

322

Kap

pa

330

Kap

pa

350

Cab

le c

ross

sec

tio

n, s

tran

ded

wir

es*

0.02

–6m

m2

AW

G34

–AW

G10

0.05

–10

mm

2

AW

G30

–AW

G7

0.05

–16

mm

2

AW

G30

–AW

G5

0.22

–35

mm

2

AW

G24

–AW

G2

2.5

–120

mm

2

AW

G14

–AW

G5/

0

Max

imum

out

sid

e d

iam

eter

10m

m (0

.4in

.)10

mm

(0.4

in.)

12m

m (0

.47

in.)

16m

m (0

.63

in.)

35m

m (1

.38

in.)

Leng

th a

ccur

acy

Rep

eat a

ccur

acy

±(0

.2%

+1

mm

(0.0

4in

.))

Rep

eat a

ccur

acy

±(0

.2%

+1

mm

(0.0

4in

.))

Rep

eat a

ccur

acy

±(0

.2%

+1

mm

(0.0

4in

.))

Rep

eat a

ccur

acy

±(0

.2%

+1

mm

(0.0

4in

.))

Rep

eat a

ccur

acy

±(0

.2%

+1

mm

(0.0

4in

.))

Flat

cab

le p

roce

ssin

gO

ptio

nal 8

mm

(0.3

2in

.)O

ptio

nal 1

2m

m (0

.47

in.)

Opt

iona

l 12

mm

(0.4

7in

.)O

ptio

nal 4

0m

m (1

.6in

.)–

Cab

le le

ngth

ran

ge

1m

m–8

0000

0m

m (0

.039

in.–

874.

9yd.

)

Max

imum

wir

e tr

ansp

ort

sp

eed

4.0

m/s

(157

.5in

./s)

4.0

m/s

(157

.5in

./s)

4.0

m/s

(157

.5in

./s)

4.0

m/s

(157

.5in

./s)

4.8

m/s

(189

in./

s)

Max

imum

str

ipp

ing

leng

th

Full

strip

Sid

e 1:

100

mm

(3.9

4in

.)

Sid

e 2:

40

mm

(1.5

7in

.)

Sid

e 1:

100

mm

(3.9

4in

.)

Sid

e 2:

40

mm

(1.5

7in

.)

Sid

e 1:

100

mm

(3.9

4in

.)

Sid

e 2:

90

mm

(3.5

1in.

)

Sid

e 1:

180

mm

(7.0

9in

.)

Sid

e 2:

50

mm

(1.9

7in

.)

Sid

e 1:

290

mm

(11.

42in

.)

Sid

e 2:

150

mm

(5.9

in.)

Sem

i str

ipS

ide

1: 9

99.9

mm

(39.

37in

.) | S

ide

2: 9

99.9

mm

(39.

37in

.)

Mul

tiple

str

ip-o

ffS

ide

1: 9

99.9

mm

(39.

37in

.) | S

ide

2: 9

99.9

mm

(39.

37in

.)

Inte

rmed

iate

str

ipp

ing

Qua

ntity

and

max

imal

leng

th–

–P

rogr

amm

able

(no

rest

rictio

ns o

n qu

antit

y an

d le

ngth

)

Aut

om

atic

co

nduc

tor

dia

met

er s

enso

r (C

ond

ucto

r d

etec

tor)

(Aut

omat

ic d

etec

tion

of c

ut d

epth

)

Opt

iona

lO

ptio

nal

Opt

iona

lO

ptio

nal

Sta

ndar

d

Cab

le d

etec

tor

(Cab

le ja

m, -

dete

ctio

n, a

nti-s

lip m

onito

ring,

zer

o cu

t opt

imiz

atio

n, o

utsi

de d

iam

eter

mea

surin

g)

Opt

iona

lO

ptio

nal

–O

ptio

nal

Sta

ndar

d

Wir

e-en

d d

etec

tio

n–

–O

ptio

nal (

mec

hani

cal S

witc

h)–

Wir

e le

ngth

mea

suri

ng s

yste

m–

Opt

iona

lO

ptio

nal

Opt

iona

lS

tand

ard

Str

aig

hten

ing

uni

tO

ptio

nal (

inte

rnal

)O

ptio

nal (

exte

rnal

)O

ptio

nal (

exte

rnal

)O

ptio

nal (

exte

rnal

)O

ptio

nal (

exte

rnal

)

IOC

S in

terf

aces

(exp

anda

ble)

2 (4

)2

(4)

2 (4

)3

(6)

3 (6

)

US

B/E

ther

net

Sta

ndar

dS

tand

ard

Sta

ndar

dS

tand

ard

Sta

ndar

d

No

ise

leve

l<

70dB

A<

70dB

A<

70dB

A<

70dB

A<

70dB

A

Dri

ve s

yste

mS

ingl

e ro

ller

Sin

gle

rolle

rD

oubl

e ro

ller

driv

e or

bel

t

driv

e

Dou

ble

rolle

r dr

ive

or b

elt

driv

e

Bel

t driv

e or

dou

ble

rolle

r

driv

e

Pro

duc

tio

n ta

ble

Opt

iona

lO

ptio

nal

Opt

iona

lO

ptio

nal

Sta

ndar

d

Ele

ctri

cal c

onn

ecti

on

110

/230

VA

C ±

10%

50

/60

Hz

300V

A

110

/230

VA

C ±

10%

50

/60

Hz

300V

A

110

/230

VA

C ±

10%

50

/60

Hz

300V

A

110

/230

VA

C ±

10%

50

/60

Hz

520V

A

110

/230

VA

C ±

10%

50/6

0H

z 1.

2kVA

Pne

umat

ic c

onn

ecti

on

Opt

iona

l for

blad

e cl

eani

ng

Opt

iona

l for

blad

e cl

eani

ng

5–8

bar

(73

–116

psi)

5–8

bar

(73

–116

psi)

5–8

bar

(73

–116

psi)

Dim

ensi

ons

(W×

D)

465

×38

460

mm

(18.

15.2

×18

.1in

.)51

380

×47

0m

m(2

15×

18.5

in.)

650

×38

470

mm

(25.

15×

18.5

in.)

650

×38

540

mm

(2

5.6

×15

×21

.2in

.)1

090

×1

425

×89

0m

m

(42.

56.1

×35

in.)

Wei

ght

25kg

(55

lb)

34kg

(75

lb)

48kg

(93

lb)

appr

ox. 5

5kg

(157

.4lb

)ap

prox

. 270

kg (7

23.4

lb)

Page 6: Kappa 310/320/322/330/350 - Smans NV · Kappa 310/320/322/330/350 Cutting to length and stripping

01

101

101

101

1

KomaxCAO KomaxCAO KomaxCAO KomaxCAO

Kappa 310

Kappa 320

THE WAY TO MAKE IT

CS

. Kap

pa 3

10–3

50

0306

030

Vers

ion

4

Sub

ject

to c

hang

e /g

u

Mad

e in

Sw

itzer

land

More information about

our products:

www.komaxwire.com

Komax Wire is a division

of Komax Holding AG,

Switzerland.

Application sample

Kappa 310 Kappa 320

Kappa 322 Kappa 330 Kappa 350

Cutting

Full strip

Half strip

Multiple strip

Intermediate strip / Intermediate slitting

Multi conductor cable

Inner conductor processing

Double sheath / Coaxial and triaxial cables

Flat cable / Notching

Cut pulled strands / Precision cut

Hot stamp marking

Ink-Jet marking

Coiling / Binding

Sequence / Parts lists

Wire infeed (roller/belt)

Wire deposit system

Prefeeder / Dereeler

Batch separation

Sensors: Conductor Cabledetector

Wire length correction

Networking


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