Resume
KARAM SOBHY MANSOUR
QA/QC MECHANICAL ENGINEER
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KARAM SOBHY MANSOUR QA/QC MECHANICAL ENGINEER
INTERNAL AUDITOR
- Full name: Karam Sobhy Abdel Hamid Mansour
- Date of birth: 20 April 1989.
-Place of birth: Kafr eldawar city, El behira Governorate, Egypt / P. O. BOX 22638
- Marital status: Single.
- The Military Situation: Completed.
- Willing to travel to any of the branches / locations upon job requirements
- valid driving license (EG & SA) and valid passport for traveling around the world
- Residence: Riyadh, Kingdom of Saudi Arabia.
Seeking to obtain a good job as QA/QC MECHANICAL ENGINEER at a leading company that enables me to utilize my education,
knowledge, computer, Language skills, fulfills my personal ambitions, and enhances my knowledge.
UNIVERSITY/FACULTY: Alexandria University, Faculty of Engineering.
Bachelor of Mechanical Engineering - July, 2011
Total Grade: Good
Graduation project: Air Conditioning Design for three closed stadiums
(Basketball, ice rink and swimming pool) stadiums.
Graduation Project: Excellent.
ISO9001:2015 Quality Management internal auditor course preparation ASNT level ll qualified for Radiographic testing. ASNT level ll qualified for magnetic testing. ASNT level ll qualified for Dye Penetrant testing. ASNT level ll qualified for Ultrasonic testing. ASNT level ll qualified for visual testing.
CAREER OBJECTIVE
EDUCATION
Certificates and Professional Qualification
Address: Riyadh, Kingdom of Saudi Arabia
Email: [email protected]
Nationality: Egyptian.
Cellular: +966541242249 (SA)
PERSONAL DETAILS
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FIELDS OF EXPERIENCE:
Six years of experience in the Petroleum and Electricity sectors in the field of construction supervision and Quality control.
From July 2016 till Now (Kingdom of Saudi Arabia) Company: CIS [CONSORTIUM INITEC ENERGÍA – Saudi Services for Electro-Mechanic Works Co. Ltd (SSEM)] Position: QA/QC mechanical engineer. Project Description: Construction of DUBA No.1 Integrated Solar Combined Cycle Power Plant Projects, which consist of Two (2)
Portions. (GE gas turbines)
Consultant: Saudi Electricity Company (SEC)
Projects: DUBA INTEGRATED SOLAR COMBINED CYCLE POWER PLANT.
From December 2015 till July 2016 (Kingdom of Saudi Arabia)
Company: Saudi Services for Electro-Mechanic Works Co. Ltd (SSEM) Position: QA/QC mechanical engineer. Project Description: Construction on Rafha external power plant (Siemens Gas turbine) Consultant: Saudi Electricity Company (SEC) Projects: RAFHA POWER PLANT #2 EXTENSION 1
From January 2015 till December 2015 Company: METITO for water treatment Position: Sr. QA/QC mechanical engineer / Filed Project engineer (P.E). Project Description: CP111 - Water Treatment Projects. Consultant: PGESCO. Projects: Suez Thermal Power Plant 1X650 MW GAS/OIL FIRED UNIT
From February 2014 to December 2014 Company: METITO for water treatment Position: QA/QC mechanical engineer. Project Description: CP111 - Water Treatment Projects. Consultant: PGESCO. Projects: GIZA NORTH POWER Planet combined cycle 750 MW
Memberships
ES, Egyptian Engineers Syndicate, Membership Number: 65/06026
AE, Arabian Engineers syndicate, Membership Number: 16/19788
SCE, Saudi councel of engineers, Membership Number: 262486
Present and Pre- Position
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From April 2013 to January 2014 Company: ABB FOR PETROLUEM Project: RAZZAK FIELD PROJECT Main Contractor: KHALDA PETROLEUM COMPANY Position: Piping and Construction Engineer Job Description: Responsible for piping fabrication. Follow up Isometric drawings detailing and spooling Prepare isometrics field welds and shop welds Responsible for installing Pumps and equipment.
From December 2012 to March 2013
Company: METITO for water treatment Position: Piping and Construction engineer Project Description: CP111 - Water Treatment Projects. Consultant: PGESCO. Projects: Banha power planet combined cycle 750 MW CP 111 Job Description: Responsible for piping fabrication. Follow up Isometric drawings detailing and spooling Prepare isometrics field welds and shop welds Responsible for installing Pumps and equipment.
From August 2011 to December 2011 Company: MEGA for power plant projects Project: Abu Qir. Power plant 1300 MW Position: QA/QC mechanical Engineer
Reporting to the QA/QC Manager in day to day fabrication progress of work to review contract documents to identify quality requirements, ensure the quality system is implemented and maintained, monitor, inspect and report on all mechanical to ensure compliance with specifications.
Follow up for all fabrication work of two 2x30000m3 Condensate Gas Fuel storage tanks and two 2x15000m3 treated & Untreated ASL storage tanks (outer fixed cone roof type with column supports & with single deck internal floating roof and floating suction) as per API 650 code and related international standards (AlZAMIL METAL FACTORY – DUBA GREEN PROJECT – SAUDI ARABIA)
Follow up for all fabrication erection of one 10000m3 distillate oil storage tank (outer fixed cone roof type) as per API 650 code and related international standards (RAFHA POWER PLANT EXT.1 – SAUDI ARABIA)
Follow up for all fabrication activates of one 10000 m3 distillate oil storage tank (outer fixed cone roof type) &three (3) x15000m3 crude oil storage tanks (outer fixed cone roof type with single deck internal floating roof and
DUTIES AND RESPONSIBILITIES:
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floating suction) as per API codes like: 1- Material Reception, storage and handling (check heat numbers and mill certificates…etc.) 2- Checking of filler material and welding consumables 3-Checking welding parameters. 4- Checking of plate bevels/joint fit up. 5- Checking that correct WPS is in use 6-checking all the equipment calibration certificate and its validity 7-check the method of cutting according to the API standard 8- checking the plate are cut to same size as per approved drawing 9-check all welding as per WPS and standard for all parts (shell-to-shell, shell to nozzle, annular to annular…etc.) In addition, related NDT inspection like visual, magnetic, radiographic, ultrasonic, pneumatic…etc. 10- Checking all blasting and painting issues related to approved procedure and standard and related tests like holiday test 11-check all documents and NDT reports as per approved inspection an test plan(ITP) that completed before release material to construction issue 12- Dimensional inspection of Storage tanks 13- Inspection for Tank Roundness. 14-Inspection for Tank Peaking & Banding. 15-Checking erection ,assembly and welding of all tank parts like annular ,bottom ,shell ,internal floating roof, outer fixed roof ,nozzles ,manholes ,cleanout opening ,attachments ,draw off sumps ,platforms ,walkways ,stairs and related inspections as per approved ITP 16-checking and witness the hydro test of the tanks (welding, internal bottom, settlement)
Preparation of handover for submission to commissioning team.
Adhere and apply project spec's., profile drawings, quality plan, ITP, and the applicable codes ( API 1104, ASME B31.3 API 650 )
Check and interpretation of all welds for network piping and for underground pipelines.
Check coating and applied wrapping (by applying holiday test).
Review and check the hydrostatic test documentations to get them release for cleaning, gauging (for pipelines), and hydrostatic test and attend their activities according to approved hydrostatic test procedure.
Ensuring the implementation of Consultant environmental management system and health & safety management system requirements
Review and check the Piping Erection and Fabrication work
Review and check the Piping support erection and fabrication
Review and issue the hydrostatic loops punch list and witness hydro test
Assisted in Pre-commissioning & commissioning and start-up.
Check and review on weekly basis the mechanical physical program.
Management the quality control department.
Conducting and participation of pre-inspection meetings with client and Vendors and formulating the ways of inspection at par with the approved inspection test plan
To visit the construction site daily to check whether all works, materials, equipment, are in accordance with QA/QC program, Project drawing & specification. When defective materials, equipment, or workmanship are found, immediate action to be taken to correct them, & to report the corrective action to the Site Superintendent
Prepare all document of power projects that required to submitted to consultant for approval like
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Inspection test plan (ITP), all work procedure (visual inspection, painting, hydro test etc….), Method of Statement of all site activity.
Welding Examination (before, during &after welding).
Material and welding consumable inspection: - Inspection of raw material as per procurement order (P.O.) and reviewing of mill test certificate (MTC) and related procurement documents for traceability and conformance to mechanical /Chemical properties in accordance with applicable Codes & standard like ASTM, ASME, AWS, BS, AND API, etc. Inspection of filler rods, fluxes and shielding gases
Shall be responsible for the establishment of a fully documented project quality system in line with the Contract requirements and ISO 9001:2008 covering construction and Pre-Commissioning/Commissioning.
Have knowledge on preparation of BOQ, ITP, Site Inspection report and Carryout Field inspections with client Preparation of inspection report & obtain client acceptance.
Know how to prepare welding procedure (WPS/PQR/WPQ).
Know how to read drawings (ISOMETRIC/ P&ID/LAY-OUT/GA DRAWING).
Knowledge & experience in Tank/ Vessel construction & testing is a required.
Knowledge & experience in equipment installation & alignment is required.
Check & witness for (N.D.T) (RT, PT, MT, UT, VT)
Welder Performance Qualification (WPQ).
Reviewing Procedures, specification, Isometric drawings, shop drawings, and as built drawings and standards for the project.
Piping process fabrication & erection (Workshop, Field).
Preparation of Hydro Test Package &Witnessing hydrostatic & Pneumatic tests as per approved procedure
Preparation of Final Punch Listing
Checking of all fitting to be used as per approved isometrics.
Monitoring of consumables to be used and ensure that backing of special electrode as per Approved WPS
Familiar with international codes & standards: ASME IX, ASME V, ASME B31.1, AWS D1.1
Preparation of QC Reports.
Blasting and painting inspection: - Blasting and painting inspection of various Fabricated products by using magnetic dry film gauge and calibrating with the approved / standard DFT gauges during blasting, priming, mid and final coat stages
Executes the specific inspections on materials, equipment and construction/installation activities on site.
Issues the relevant Quality Records and, when necessary, writes and sends to QC Supervisor non-conformances reports.
Controls equipment installation, alignment and leveling
Performs functional checks and mechanical completion checks (Pressure and atmospheric vessel)
Checks of levelness, position, orientation, anchor bolts, conduits, etc. of tanks foundation
Performs hydrostatic test of tank and measurement of pad settlement.
Storages tank internal inspection.
Performs punch-listing operations.
Verify special processes and the relevant workers’ qualifications.
Witness the tests, controls and inspections, guarantee inspection status control for parts of the plant within his area of responsibility, authorizing their acceptance at quality control completion, obtain the relevant documentation and ensure the correct implementation of the approved Inspection Test Plan according to Client’s requirements.
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1 - EGYPT, ALEXANDRIA PROVINCE
A- ABU QIR fertilizers (mechanical maintenance for heat exchangers, bearing, valves)
B- Industrial training council " ITC "
Mechanical maintenance. (Very good)
Advanced Hydraulic control systems. (Very good)
Electrical arc welding (good)
2 - EGYPT, ELBEHIRA PROVINCE
A- Training in Kafr Eldawar power station for electricity generation B- Training in West El-delta company for transportation , DAMNHOUR CITY ( Excellent )
Proficient user of:
- (Windows, Word, Excel, Power point, Internet and Access).
- AUTOCAD, MATLAB program, EES.
- Photoshop, Adobe light room and Adobe illustrator.
- Web designing and developing.
- Mobile developing, Designing mobile APPS using windows mobile platform certified by NOKIA.
Proficient in writing of scientific papers and technical reports and professional in preparing
presentations. Proficient in customer service skills with high communication skills.
Proficient in data collecting and data analysis to formulate solutions.
Proficient in strategic planning, time management and prioritizing tasks to achieve tasks in deadlines.
Proficient in working in strong teams with effective leadership skills.
Proficient in effective negotiation skills and decision making .
ARABIC : NATIVE
ENGLISH : VERY GOOD
German: Good
Training Course
Interpersonal Skills
Language
Interests
Computer and software Skills
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Volunteering, Reading, Writing Scientific Articles and Blogging, , Playing football and Riding Bicycles .
REFERENCES:
Eng. Mohamed Morsy Quality Division Manager Saudi Services For Electro Mechanic
Works (SSEM)
(+966)542046862
Mr. Rafael parrilla Initec QA/QC Manager Duba green power plant QA/QC Manager (+34) 660383754 (+966)550280506
Eng. Tamer Salah Project Manager Jizan SEWAGE TREATMENT PLANTS
– Aramco project manager- SSEM
(+966)563257127
Eng. Saeed Abdul Azeem Project manager Metito water treatment north africa –
constructruction manager
(+2)01286444421
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Attached Certificates:
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