Karjer: Mining Fleet Management System

©2010 | Commercial in Confidence | Proprietary to

VIST Group

VIST GroupInformation Systems &

Technologies

KARJER

Mining Fleet Management System

www.vistgroup.ru


Technologies

Marketing Communications

2010

VIST Group MISSION

Increasing

Operations efficiency and safety

Control of equipment usage

Labor productivity

Sustainability

Safety

Decreasing

Operation costs

Negative staff influence

Maintenance costs

Environmental burden

Developing and deploying Hi-Tech in key sectors of industry

www.vistgroup.ru


Technologies


2010

SOLUTIONS BY INDUSTRIES AND BRANCHES

• Mining

• Agriculture

• Manufacturing

• Transport

• Construction

www.vistgroup.ru


Technologies


2010

VIST Group:Headquarters - Moscow

Branch Offices

- Kemerovo, Mejdurechensk, Starij Oskol, Apatity, Zheleznogorsk, Magnitogorsk

Subsidiary companies

-VISTGroup Tehnicheskiy Centr, Krivoj Rog (Ukraine)

-VIST Sensor, Minsk (Belorussia)

-BV International, Danvers, Mass., (USA)

Kemerovo

Mejdurechensk

Krivoy Rog

(Ukraine)

Minsk

(Belorussia)

Moscow

Apatiti

ZheleznogorskStariy Oskol

Magnitogorsk

Danvers,

Mass (USA)

VIST Group STRUCTURE

www.vistgroup.ru


Technologies


2010

SUPERIOR PRODUCT and SYSTEMS SUPPORT

QUALITY GUARANTEED

FLEXIBLE PRODUCTS & SUPPORTED

SOLUTIONS

CONTINUOUS DEVELOPMENT

PROFESSIONALISM & CO-OPERATION

SUCCESS STORIES

QUALITY TEAM

HUGE EXPERIENCE

BENEFITS FROM CHOOSING VIST Group

www.vistgroup.ru


Technologies


2010

KARJER Fleet Management System

VIST Group PARTNERS

• Belorussian Auto works “BELAZ”

• GPFK

• Oracle

• Cisco Systems

• Motorola

• Aplicom Oy

• Tamtron Oy

• Vulcan

• OMZ - Group

• NAVIS

• ROHDE&SCHWARZ

• HP

• IBM

• Association GLONASS/GNSSForum

• Saint Petersburg State Mining University

www.vistgroup.ru


Technologies


2010


• Magnitogorsk Iron and Steel Works

• LUTEK

• Siberian Coal Energy Company

(SUEK)

• SDS

• SDS - AGRO

• EVRAZ

• METALLOINVEST

• OJSC "ArcelorMittal Kryviy Rih“

• Joint Venture "ERDENET“

• Mechel

• RUSAL

• POLIMETALL

• Eurochem

• ENRC

• SSGPO

• FEREXPO Plc (Poltavski GOK)

• BELAZ

• Metinvest

• POLYS

• NLMK

• OMZ – Group

• UGMK

• EN+

• SMR

SOME VIST Group CLIENTS

www.vistgroup.ru


Technologies


2010


FACTS & FIGURES

20 years in the field of information systems development and

complex solutions realization for mining and metallurgical

industries, power-engineering, science and

telecommunications

Our clients are the major industrial and mining holdings in

Russia and CIS

Partnership with producers of mining equipment

~100 employees – mainly in Product Services, Software Development, Deployment and Technical Support

Wide network of branch offices and subsidiary companies - (Moskow, Kemerovo, Jeleznogorsk, Minsk (Belarus), Krivoy Rog (Ukraine), Apatiti, Stariy Oskol, Danvers, Mass (USA))

Mine Dispatch System Karjer Awarded by the Russian Government in field of Science and Technology

The very fast ROI in our solutions -> high competitiveness

www.vistgroup.ru


Technologies


2010


KARJER

Mining Fleet Management System

www.vistgroup.ru


Technologies


2010


KARJER Benefits

Increased Mining Fleet Productivity

Reduced operational costs and fuel

consumption

Increased Mining Machine Durability

and Life Cycle

Increased Safety of Mining Works

Improved Mineral Quality Control

www.vistgroup.ru


Technologies


2010


KARJER Features

Idle Time Minimization

Payload Management

Real-Time Reporting

Actual Production Planning

High Precision Machine Guidance

Equipment Health Monitoring

Automatic Dispatching

Increased Mining Fleet Productivity

www.vistgroup.ru


Technologies


2010


KARJER Features

Increased Mining Equipment Durability and Life Cycle

Payload Management

Operating Parameters Control (speed, load, slope etc.)

Servicing Planning

Equipment Health Monitoring

www.vistgroup.ru


Technologies


2010


KARJER Features

Improved Mineral Quality Control

Actual Production Planning

High Precision Machine Guidance

Drill Navigation and Sensor Monitoring

Bench Elevation and Bucket Positioning

Stockpile Management

Geological System Integration

www.vistgroup.ru


Technologies


2010


KARJER Features

Reduced operational costs and fuel consumption

Eliminate Fuel Theft

Minimize Idle Time

Real-Time Reporting

Operating Parameters Control (speed, load, slope etc.)

Servicing Planning

Automatic Dispatching

www.vistgroup.ru


Technologies


2010


KARJER System Architecture

Mining EquipmentSensors,

Health monitoring

systems System Server

GLONASSGPS

System Users

ERP, MES, EAM,

Geological etc.

www.vistgroup.ru


Technologies


2010


Motorola MESH

WiFi

WiMax

GSM

Motorola Canopy

Satellite Communications

KARJER Wireless Communication Systems

Enterprise Area

Public Roads

Railways

COMBINING

www.vistgroup.ru


Technologies


2010


KARJER On-Board Equipment

Industrial Rugged PC

with LCD Touch Screen

Wireless Communication

Unit

Sensors, Diagnostic

and Control Systems

Navigation System

Trucks

Excavators

Loaders

Drills

Trains

Dozers

Refuelers

Auxiliary Transport

www.vistgroup.ru


Technologies


2010


BENEFITS and FEATURES


VIST Group Load, Fuel & Tire Pressure Control System

•Load measuring

•Fuel level and consumption control

•Tire pressure control

•Intuitive driver graphical interfaces

•Three level payload light signaling to excavator

operator

•Data storage

•Hydraulic cylinders charging assistance

Sustainability

More than 3000 systems IN USE

Trucks manufacturer BELAZ approval

Rugged Industrial Design

www.vistgroup.ru


Technologies


2010



VIST Group Truck Integral Diagnostic System

•Integral Multifunctional LCD Display

•Truck Systems Health Control (engine, electric drives, hydraulic system,

liquid system etc.)

•Distributed Data Collection from Analog/Digital Sensors

•Driver Video Assistance System

•Load, Fuel & Tire Pressure Control System


www.vistgroup.ru


Technologies


2010



VIST Group Diagnostic and Control System VG SKAREX for EKG Excavator

•Integral Multifunctional LCD Display

•Electrical Parameters Control (current, voltage, consumption etc.)

•Mechanical Parameters Control (vibration, temperature, inclination etc.)

•Digging Cycle Counting

•Operation and Idle Time Counting

•Excavator Systems Health Control (engine, electric drives, hydraulic system,

liquid system etc.)

•Distributed Data Collection from Analog/Digital Sensors

•Operator Video Assistance System


www.vistgroup.ru


Technologies


2010


KARJER Software Architecture

ERP, MES, EAM,

Geological etc.

On-board PC

SoftwareOracle

DataBase

Enterprise KARJER Server

Applications

ServerWeb-Server

Headquarters

KARJER

Server

DISPATCH OFFICE

Fat Client +

WEB- Interface

ALL USERS

WEB-Interface

www.vistgroup.ru


Technologies


2010


KARJER Holding Structure

REMOTE OFFICE

System Users

DISPATCH OFFICE

System Server and

System Users

ROUTER

MANAGEMENT OFFICE

System Users

ENTERPRISE

HEADQUATER

System Users

GLONASSGPS

Satellite

Communications

REMOTE ENTERPRISE

www.vistgroup.ru


Technologies


2010


KARJER Mine Fleet Management

Mapping

•Different Map Types Support

(vector, bitmap)

•Automatic Map Updating from

Geological System

•Configurable Graphics

•Objects, Routes, Zone Creation and

Editing

•Playback option

Dispatch

Office Map

Web-interface

map

www.vistgroup.ru


Technologies


2010



Shift Order Creation

www.vistgroup.ru


Technologies


2010



Drivers Schedule Creation

www.vistgroup.ru


Technologies


2010


KARJER Truck Management

Truck Schedule Creation

www.vistgroup.ru


Technologies


2010



Truck Operation Diagram

www.vistgroup.ru


Technologies


2010



Truck Plan Performance Real-Time Report

www.vistgroup.ru


Technologies


2010



Excavators Plan Performance Real-Time Report

www.vistgroup.ru


Technologies


2010



Truck Trips Report

www.vistgroup.ru


Technologies


2010



Truck Idle Time and Speed Report

www.vistgroup.ru


Technologies


2010



Remote Operation and Technical Condition Control

www.vistgroup.ru


Technologies


2010



Technical Condition and Breakage Report

www.vistgroup.ru


Technologies


2010



Fleet Technical Condition and Repair Planning

www.vistgroup.ru


Technologies


2010



Dozer Shift Ordering and Operation Control

www.vistgroup.ru


Technologies


2010



Automatic Road Quality Control

Roads Defects Marks

Превышение нормативных значений угла наклона

0

20

40

60

80

100

120

10 110 210 310 410 510 610 710 810 910 1010

Маршрут (м)

Пр

ом

ил

ле

Roads Slopes Control

www.vistgroup.ru


Technologies


2010



Auxiliary Transport Ordering and Operation

Control

Waybill – Print Form

Real-time Management

www.vistgroup.ru


Technologies


2010


KARJER Full Cycle Fuel Control


Continuous monitoring petroleum products quantity and quality at a fuel depot and history of changes control

Petroleum products output control from gas station to refuelers (volume, density)

Level control of petroleum products in the refueler tanker and refueler location

Control of mobile objects fueling from tanker (fuel volume, temperature, recalculated density)

Fuel level and consumption control in filled vehicles.

www.vistgroup.ru


Technologies


2010



FULL FUEL CONTROL

Fuel Depot

Refueler

Vehicles

Level

Output/

Consumption

Temperature

Density

Volume

CONTROL

www.vistgroup.ru


Technologies


2010



FULL FUEL CONTROL

Fuel Report – Print Form

Fuel Consumption Analyzing

www.vistgroup.ru


Technologies


2010


KARJER Railway Management

Linear Railroad Structure

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Technologies


2010



Train Combination

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Technologies


2010



Train Work Diagram

User SW Form Print Form

www.vistgroup.ru


Technologies


2010


KARJER Railway Management – Station

Control System


E-counting System of Rail Axes

Railway Arrows Management with Electrical Drives

Railway Traffic Lights Management

Route Control Mode

Station Dispatch Office

Station Dispatch Office

www.vistgroup.ru


Technologies


2010



Central Railway Dispatch Office

www.vistgroup.ru


Technologies


2010


KARJER Improved Mineral Quality Control


•Actual shift planning using mineral quality needs

•Visual confirmation of material type and

quality while loading trucks - eliminates the

need for staking and ribbon boundaries.

• Calculation of load grade on the trucks –

provides ability to dispatch according to material quality, providing

accurate blending of material and eliminating misrouted loads.

• Automatic record of shovel progress into the

face

• Real-time dispatching and blending - based

on high precision data.

• Elevation control feature - allows operator to

build smooth bench floors thereby reducing wear and tear on vehicles

and promoting faster cycle times.

www.vistgroup.ru


Technologies


2010



WORK SCHEME

High Precision GNSS

and Sensors

Shift planning

(contours work off order) Real time position, shift order

and geological model

visualization to operator

Excavator

Minerals Quality Control

and Accounting

Automatic control of shovel

progress into the face

www.vistgroup.ru


Technologies


2010



BURDEN PREPARATION

Actual Warehouse State

Minerals Quantity and Quality Diagrams

www.vistgroup.ru


Technologies


2010


KARJER Improved Drill Management – VG Drill


•Automated Drill Guidance using

High Precision GNSS

•Digital Map Shift Order Showing to Operator

•Operation Parameters Control and Visualization

(depth, penetration rate, production and utilization

statistics such as cumulative meterage,

number of holes drilled, time spent drilling, propelling between holes,

and rod handling)

www.vistgroup.ru


Technologies


2010


KARJER Improved Drill Management – VG Drill

WORK SCHEME

High Precision GNSS

and Sensors

Drill

Real time position, digital map

and guidance prompts

visualization to operator

Shift planning

(holes order and parameters) Drill Operation Parameters

Control

Calculating the

Parameters of Blasting

Hole Charges

www.vistgroup.ru


Technologies


2010


KARJER Truck Optimization Algorithm


•Improved truck deployment on the route / route group

•Reduced truck and shovel waiting time

•Increased productivity

•Automatic Visual Truck Driver Changes Notification

Real-time Truck Management

Dynamic Optimization Static Optimization

Statistics and

forecastingOptimization Criteria

www.vistgroup.ru


Technologies


2010



OPTIMIZATION CRITERIA

Production rates for the crushers, stockpiles, and/or dumps

Shovel priorities and shovel rates or production

Multiple shovel groups or combinations of groups and shovels working in fixed assignment

Locking of trucks to a particular shovel or destination

Restricting trucks from particular shovels and destinations

www.vistgroup.ru


Technologies


2010



User Optimization SW

Excavators

Unloading points

Optimization Groups

Trucks

www.vistgroup.ru


Technologies


2010


KARJER Economic Benefit

ArcelorMittal Krivoj Rog, Ukraine

KARJER System First Year Usage Allowed:

• 12 % Fleet Efficiency Increase

• 7 % Fuel Consumption Decrease

• Increase Staff Responsibility and

Discipline

• Increase Sustainability and Truck

Technical Rate of Availability

• Eliminate Fuel Theft and Fleet Misuse

www.vistgroup.ru


Technologies


2010

ООО «ВИСТ Групп»

107078, Москва, Докучаев пер., д. 3, стр. 1

Тел.: (499) 975-3394, 975-2217, 975-2047, 975-3669

Факс: (499) 975-1846

www.vistgroup.ru

[email protected]

http://www.vistgroup.ru/

mailto:[email protected]

Date post:	14-Jul-2015
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Karjer: Mining Fleet Management System

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