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KBP SRP-2K SYSTEM

©KOREA BIO PLANT CO., LTD. 2

KBP SRP-2K SYSTEM / Steamed Rice Plant

• Capacity : Steamed rice 2,000ea/hour/set

• Power consumption : abt 200KWH(60Hz), abt 250KWH(50Hz)

• Main material : SUS304(Polished inside of the chamber)

• Heat transfer : Steam of the boiler

• Production Category : Steamed Rice (White Rice & mixed grains with resin- container, etc)

• Expiration date : Room temperature 8~12month(nitrogen gas flush packaging, EVOH film use)

• Price : Total solution about KRW 5,000,000,000/set (Attached Supply Scope)


SOLUTION & SERVICEManufacturing Technology • Facility • Construction Consulting • Manufacturing Control Program

Cost-Efficiency

• Minimizing Energy Consumption • Minimizing Operating Employees • Various Production

Safety

• HACCP Level Design • FEM Analysis for the Chamber • Clean Utility System

Easy of Use

• Central Control Operation • Easy to Operate • Convenient Maintenance

FUTURE for SRP-2K SYSTEM-SEE PROGAM


KBP SRP-2K SYSTEM / Process

Washing Maching & Dryer

Raw Material Blending (Option)

Automatic Container Feeding Maching

Selector(Stone, Iron) Broken Rice Selector

Metal Detector Weight Grader Printer Negative Pressure Tester (Option) X-ray Scanner (Option)

Compressor N2 Generator

Raw Meterial Intake Pretreatment Rice Feeder 1st Water Supplier

Pressurization Sterilization 2nd Water Supplier Cooking Depressurization Sealing

BoilerMain Chamber

Curing & Cooling Inspection Product Outlet


KBP SRP-2K SYSTEM / Outside View #1

Water Tank

Rice Input

Pretreatment

RO System

Condensate Water Tank

Steam Boiler

Steam Filtering

Compressed Air & N2 Main Control Room

Curing & Cooling

Sealing

Main Chamber

2nd Water Feeder

1st Water Feeder


KBP SRP-2K SYSTEM / Outside View #1

Main Chamber

Rice Feeder

Vessel Cleaner

Inspection & Re-feeder

Vessel Feeder

Curing & Cooling

Inspection Equipment


KBP SRP-2K SYSTEM / Outside View - Detail

Vessel Feeder

Inspection & Re-feeder

Vessel Cleaner

Rice Supplier

2nd Water Feeding

1st Water Feeding


KBP SRP-2K SYSTEM / LINE UP

　 Batch-1 Batch-2 Batch-3

Working Hour 8Hour 8Hour 8Hour

Product (Steamed rice) 210g 210g 210g

Capacity 2,000ea/Hour 4,000ea/Hour 6,000ea/Hour

Operation Main Operator 1Man 1Man 1Man

Sub Operator 1Man 2Man 3Man

Working* Pretreatment 1Man 2Man 2Man

Packing(manual, not automatic) 6Man 12Man 18Man

Maintenance Engineer (Electrical & Machine) 2Man 2Man 2Man

Utility Light oil 150Liter 300Liter 450Liter

(per 8 Hours)Electric power 1,500kwa 2,900kwa 4,300kwa

Water 2,000kg 2,000kg 2,000kg

* The mentioned worker is reference only. * Note : The above values are changeable subject to the site conditions.


KBP SRP-2K SYSTEM / Batch-1

* The above values are changeable subject to the site conditions.








SUPPLY SCOPE / Manufacturing Equipments

Pretreatment Equipment

• Hopper & bucket elevator • Silo for weighing • Metal separator • Stone separator • Bucket elevator for rice washing machine • Rice washing machine • Dryer & exhaust duct for the dryer • Bucket elevator for the vibrating separator • Vibrating separator • Bucket conveyer • Silo for washed rice • Bucket conveyer to supply washed rice • Local control panel !Feeder for Washed Rice & Resin-Container

• Feeder for washed rice • Supplying & buffering equipment for resin-container • Inspection & re-supply equipment for resin-container • Remover to foreign matter • 1st water feeder • 2nd water feeder

Pretreatment Equipment

• Pressure chambers • Automatic gate : 6sets • Process piping

(Steam, compressed air, CIP Drain & etc.) • Transferring equipment in the chamber • Insulation panel for the main chamber • Local control panel !Return-Conveyer system

• Return conveyer(7sets) • Automatic diverter (4sets) • Run & Stop equipment • Conveyor cover & drain pan • Piping (Compressed air , Drain) • Hot air supply unit (2sets) • Local control panel

Sealing Equipment

• Push-up unit for steamed rice • Conveyer for push-up unit • Line-up unit to input to the sealing machine • Sealing machine • Enclose • Push-out conveyer • Direction convertor • Conveyer for curing & cooling (3sets) • Local control panel !Curing & cooling equipment

• Conveyer for push in & out (2sets) • Curing & cooling chamber • Heating control equipment • Cooling control equipment • Enclose • Local control panel


SUPPLY SCOPE / Utility Equipments

Supply of Water

• Filtering system of water • RO-System • Micro-filtering system • Pump & Piping • CIP System & Piping

* Note : RO-system is to generate water for the boiler

!Steam equipment

• Steam boiler • Condensate water tank • Steam header • Micro-filtering system • Piping

Compressed Air & N2 Gas

• Oil free compressor • Air dryer • After cooler • Micro-filtering system • Compressed air tank • N2 generator • N2 tank !Control system

• Water level control of water tank • Steam supply control • Compressed air & N2 gas control • CIP(Cleaning in place) control


SUPPLY SCOPE / Others

Packing & Transportation

• Factory packing • In-land transportation(FOB BUSAN port) • Supervisor round-trip airfare • Supervisor dispatch

Documents & Try out

• Packing list • Operating manual • Maintenance manual • Trial run(10days)

Utility

• Electric work(distribution panel, main power etc.) • 1st water supply work • Fuel (Oil or Gas) tank & supply work • Trench for drain • Air circulation system

Architecture

• Factory design • Construction work • Partition work in the factory

Transportation, Installation & Trial Run

• Transportation from local port to the factory • Un-packing • Installation • Machinery for installation • Safety storage of all equipment • Supervisor's accommodation & commute carOUT O

F

©KOREA BIO PLANT CO., LTD.

KOREA BIO PLANT CO., LTD. C-706, 253, Pangyo-ro, Bundang-gu, Seongnam-si, Gyeonggi-do, Korea Phone 82 31 8018 8737 • Fax 82 31 8018 8739 • Mail [email protected]

Date post:	20-Jul-2020
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