+ All Categories
Home > Documents > KDHI Conveyor System

KDHI Conveyor System

Date post: 03-Apr-2018
Category:
Upload: favorsea-industrial-channel-limited
View: 226 times
Download: 0 times
Share this document with a friend

of 25

Transcript
  • 7/28/2019 KDHI Conveyor System

    1/25

    Serial No.:KCMO2013.4.10

    I N D U S T R I A L C H A N N E L

    Belt Conveyor Pipe Belt Conveyor

    I N D U S T R I A L C H A N N E L

  • 7/28/2019 KDHI Conveyor System

    2/25

    Contents

    1. Background 1

    99

    12

    10

    1

    11

    1

    23

    4

    57

    1313

    20

    20

    21

    21

    2.Products

    3 Typical Projects

    1.1 About Us

    1.2 Location

    1.3 Social Responsibility

    1.4 KDHI Capacity

    1.5 Strong R&D Capacity

    1.6 Management System

    1.7 Honors

    1.8 Workshop Photos

    1.9 Global Market

    2.1 Main Products

    2.2 Production Equipment

    2.3 Main Quality Control Equipments

    3.1 Vale Project

    3.2 UAE Project

    3.3 Mongolia OT Project

    3.4 Pakistan Project

    3.5 Project in China

  • 7/28/2019 KDHI Conveyor System

    3/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    Shanghai Keda Heavy Industry Group Co., Ltd.

    (KDHI) is China's leading designer and manufacturerof belt conveyors & bulk handling systems.

    Established in 1993

    Registered Capital: 100 Million RMB (US$15 Million)

    Employees: 516 including 86 strong R&D facility

    1.2 Factory Location

    FavorSea Industrial Channel Limited is privilegedto represent KDHI as its' global marketing partner; itfulfils a similar role for other leading innovators from

    China's OEM mining and engineering sector. The OEMproduct portfolio and range of services covers mining,

    mineral processing plant design and contracting, technologysolutions, EPC contracting, capital mining machinery &equipment, technical and after-sales support as well asfast-track JIT delivery of spares & consumables.

    1 Background

    1.1 About Us

    To date, KDHI has provided donations to build two HopeSchools in poor remote areas.

    YingPing Hope School

    JunHao Hope School

    2008 Anhui Dabie Mountain (Designated Poor Area)

    2011@ Sichuan Guangan (Hometown of Mr Deng)

  • 7/28/2019 KDHI Conveyor System

    4/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    Major component items produced in 2011: 330,000 sets of

    rollers and 2,800 sets of pulleys.

    Factory Production Area: 145,500 m (additional 62,000m will be brought into operation in 2013)

    Administration/R & D Facility Area: 101,000 m (additional

    43,000 m will be brought into operation in 2013)

    KDHI is ranked No 1. Chinese conveyor manufacturer

    according to per capita production.

    KDHI Location Benefits

    KDHI has an 86 strong R&D, comprised of Nationally

    recognised leading experts in the belt-conveyor and

    1.5 Strong R&D Capacity

    To date KDHI has obtained 95 belt conveyor patents.

    Drive Pulley with Rubber Lagging

    (Split Bearing Housing)

  • 7/28/2019 KDHI Conveyor System

    5/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    QC System

    1.6 Management System

    ISO9001:2008 Quality Control

    Split Bearing Housing

    (With Expansion Ring)

    Transition Idler

    (Rapid Replacement)

    Typical Head Frame

    Transition Idler

    (Adjustable angle)

    Typical Arrangement of Intermediate Frame

    and Return Idler (Large Belt Width)

    EHS System

    ISO9001:2008 Quality Control

    Experienced Project Management

  • 7/28/2019 KDHI Conveyor System

    6/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    Contract Credit AAA Grade

    Employees Most Satisfactory Enterprise

    Certification of Contract Credit Grade

    1.7 Honors

    High Technical Enterprise Certificate

    Vice director company of China Heavy Machinery Industry

    Association (CHMIA)

    China Contract Credit Certificate

    National Model Worker of China

    Shanghai Famous Mark (KDHI)

    And other more than 200 various honors

    By now, KDHI has got more than 200 honors. Each

    honor is created by hard work, honesty and

    responsibility, which is also the motto of each

    member of KDHI.

  • 7/28/2019 KDHI Conveyor System

    7/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    Work Shop Area 1#

    1.8 Workshop Photos

    Work Shop Area 2#

    Assembly WorkshopMetal Working Workshop

    Ware House

    Idler Workshop

    Office BuildingPulley Workshop

    Construction Workshop Painting Workshop

  • 7/28/2019 KDHI Conveyor System

    8/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    Work Shop Area 3# (2013)

    KDHI will move current pulley and idler equipments into 3# workshop and purchase further automatic equipments for

    pulley and idler.

    KDHI will move all manufactories for domestic market into 4# workshop. Shanghai Factory will mainly focus on the

    global market.

    Work Shop Area 4# (Joint Venture in Shanxi 2012)

  • 7/28/2019 KDHI Conveyor System

    9/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    No. Customer CountryBelt Width

    (mm)Length(m) Year

    1 Saint Paul Sugar plant Brazil 1400 3850 2005

    2 Coal Mine Canada 1200 3850 20063 Ore Terminal Australia 800 1350 2006

    4 Quarry Russia 5001200 3560 2007

    5 Fatima Fertilizer Plant Pakistan 650800 4162 2008

    6 Quarry Russia 1200 1376 2008

    7Tanjung Jati B UnitPower Plant (CHEC)

    Indonesia 12001600 2560 2009

    8Castle Peak PowerStation (XIZIHIC)

    Hongkong 800 6270 2009

    9 Fujairah Port (MCC) UAE 1600 4626 2009

    10 Komatsu Ltd. Japan 800 4261 2009

    1.9 Global Market

    Vale S/A

    Metso (China)

    TAKRAF (China)

    Shenhua Group

    Zhenhua Group

    Bao Steel Group

    Zoomlion Group

    Indonesia

    Pakistan

    Japan etc.

    11 Vale CLN Project Brazil 18002200 4414 2010

    12 TISCO Steel Vietnam 6501200 2793 2010

    13 Komatsu (China) Ltd. Japan 800 90 2010

    14 Belt Conveyor Ltd. Russia Pulley 14 sets 2011

    15 Vale APOLO Project Brazil 12002000 3105 2011

    Ch l f Q li

  • 7/28/2019 KDHI Conveyor System

    10/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    Project B (mm) V (m/s) L (m)Capacity(t/

    h)Belt Typical Point

    ShenDongMine 1400 3.5 3000 3000 1800S Long Distance

    Shendong Mine 1400 4 3000 3000 ST2000 Long Distance

    Shendong Mine 1400 4 6000 3000 PVC1800S Long Distance

    Shendong Mine 1600 4 6000 4000 PVC1800SLong Distance

    and Wide

    JinfengShuanggouMine 1600 4.5 6832 3500 ST2500Long

    UndergroundDistance

    Buertai Mine 2200 4.7 620 7000 ST3500Long Distance

    and Large Flow

    Qipanjing Mine 1400 4.2 1426 1100 ST3500 Max. Angle

    Xishan Guandi Mine 1200 3.5 5406 1200 ST3500 High Lifting

    Jincheng Mine 1600 5.6 1580 2500 ST5000 High Lifting

    NingmeiMine 1600 4.5 2700 2500 ST4500 High Lifting

    Yinchuan Yuhua Mine 1400 4 1110 1200 ST4000 Max. Angle

    Yitai Shuancigou Mine 1800 4.8 1080 4200 ST5400 High Lifting

    Fuxin Haizhou Mine 1200 2.5 835 450 ST5000 High Lifting

    Qipanjin Mine 1400 4.2 1426 1100 ST3500 Max. Angle

    HuangLingNo2# Mine 1600 4.8 2854 4200 ST3500 Large Flow

    Long

  • 7/28/2019 KDHI Conveyor System

    11/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    2Products2.1 Main Products

    Belt Conveyor

    Moveable Belt Conveyor Screw Belt Conveyor

    Pipe Belt Conveyor

    Heavy Duty Pulley Pulley Set

    h f

  • 7/28/2019 KDHI Conveyor System

    12/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    Conveyor Steelpiece

    Automatic Idler Assembly Line Automatic Idler Painting Line

    Steel Works

    Automatic Bearing House

    Presser

    Automatic Welding

    Machine

    2.2 Production Equipments

    Ch l f Q lit

  • 7/28/2019 KDHI Conveyor System

    13/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    Automatic Bearing

    and Sealing Presser

    Automatic PulleyWelding Machine

    Automatic Pulley HubWelding Machine

    Automatic Test Machine Roller Runout

    Rotation Resistance Axial Displacement

    DC Drilling Machine Automatic Pipe Bender

    Ch l f Q lit

  • 7/28/2019 KDHI Conveyor System

    14/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    2500 Vertical Lathe

    C6031 3000 Face

    Lathe

    Vertical Boring & Milling

    Machine

    Automatic Welding

    Machine of Pulley Circle

    Multi-head NC Cutting MachineCNC Planer Type

    Milling Machine

    Channel for Quality

  • 7/28/2019 KDHI Conveyor System

    15/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    UT Test of Pulley

    3 Typical Projects

    3.1 Vale Project

    UT Test of Pulley Welding

    - Pulley longitudinal welding and round welding are submerged arc weld (SAW)

    - After welding, cylindricity check and shaping is adopted to ensure average pulley shell thickness

    - UT test is adopted before pulley heat treatment and stress relieving- Dynamic and static balance analysis are adopted after pulley lagging

    - The roller shaft is precision ground to ensure accurate alignment.

    - The last equipment of roller assembly line is testing machine (test ratio is 5%) for below items, the records are issued

    to ensure manufacturing quality stability online.

    Radial runout

    Rotation resistance

    Axial displacement

    Raw material traceabilityWelding (20 KDHI welders are qualified

    with AWS certification)

    Channel for Quality

  • 7/28/2019 KDHI Conveyor System

    16/25

    I N D U S T R I A L C H A N N E L

    Channel for Quality

    During manufacturing, KDHI applied pre-assembly for main frame of

    steel structure to ensure assembly accuracy.

    KDHI has partnership with USA ceramic lining supplier Flexco, and

    during the procedures of pulley lining, KDHI had Flexco experts at site

    lining operation.

    KDHI makes ITP for each project and strictly follows. During Vale

    project, KDHIs quality control management was admired by

    supervision team of SGS.

    I N D U S T R I A L C H A N N E L

    Channel for Quality

  • 7/28/2019 KDHI Conveyor System

    17/25

    I N D U S T R I A L C H A N N E L

    Considering the extra long sea transportation distance between China

    and Brazil, KDHI chose the package without cost consideration.

    Packing Arrangement

    Pulley Dynamic Balance Test Data Book Check

    Channel for Quality

  • 7/28/2019 KDHI Conveyor System

    18/25

    I N D U S T R I A L C H A N N E L

    C f Q y

    Shanghai Port Storage

    .

    Shipping Protection

    Packing Arrangement

    I N D U S T R I A L C H A N N E L

    Channel for Quality

  • 7/28/2019 KDHI Conveyor System

    19/25

    I N D U S T R I A L C H A N N E L

    f Q y

    KDHI Brazilian Inland Transportation Alignment

    Site Erection

    Ship Unloading

    I N D U S T R I A L C H A N N E L

    Channel for Quality

  • 7/28/2019 KDHI Conveyor System

    20/25

    I N D U S T R I A L C H A N N E L

    Site Erection

    Site Erection

    I N D U S T R I A L C H A N N E L

    Channel for Quality

  • 7/28/2019 KDHI Conveyor System

    21/25

    I N D U S T R I A L C H A N N E L

    Site Supervision Service

    Site Erection

    I N D U S T R I A L C H A N N E L

    Channel for Quality

  • 7/28/2019 KDHI Conveyor System

    22/25

    Operation Site and KDHI Site Supervision Engineer

    Operation Site

    3.2 UAE Project

    3.3 Mongolia OT Project

    I N D U S T R I A L C H A N N E L

    Channel for Quality

  • 7/28/2019 KDHI Conveyor System

    23/25

    Length=20km (42 sets)B1000-B1600

    L th 4k (8 t )

    Operation Site

    3.4 Pakistan Project

    3.5 Project in China

    I N D U S T R I A L C H A N N E L

    Channel for Quality

  • 7/28/2019 KDHI Conveyor System

    24/25

    W http//www.FavorSea.com | E [email protected] 22

    Waigaoqiao Power Plant (SHENERGY)Length=18km (42 sets)

    B1200-B1800

    Jiangsu Shagang Project Length=2.466km400

    Fujian Kemen Terminal Length=5km (17 sets)B1800

    I N D U S T R I A L C H A N N E L

    Channel for Quality

  • 7/28/2019 KDHI Conveyor System

    25/25

    W http//www.FavorSea.com | E [email protected] 23

    Nayong Power Station

    Length=7.1km4002nd Longest pipe belt conveyor in Asia

    Nayong Power Station

    Length=7.1km4002nd Longest pipe belt conveyor in Asia

    Nayong Power Station

    Length=7.1km4002nd Longest pipe belt conveyor in Asia


Recommended