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Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

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Conference: 2012 IEEE International Conference on Industrial Informatics Title of the paper: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed Authors: Bin Zhang, Corina Postelnicu, Jose Luis Martinez Lastra
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Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed Date: July, 2012 Linked to: eSONIA Contact information Tampere University of Technology, FAST Laboratory, P.O. Box 600, FIN-33101 Tampere, Finland Email: [email protected] www.tut.fi/fast Conference: 2012 IEEE International Conference on Industrial Informatics Title of the paper: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed Authors: Bin Zhang, Corina Postelnicu, Jose Luis Martinez Lastra If you would like to receive a reprint of the original paper, please contact us
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Page 1: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Date: July, 2012

Linked to: eSONIA

Contact information

Tampere University of Technology,

FAST Laboratory,

P.O. Box 600,

FIN-33101 Tampere,

Finland

Email: [email protected]

www.tut.fi/fast

Conference: 2012 IEEE International Conference on Industrial Informatics

Title of the paper: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Authors: Bin Zhang, Corina Postelnicu, Jose Luis Martinez Lastra

If you would like to receive a reprint of the original paper, please contact us

Page 2: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Key Performance Indicators for Energy Efficient Asset Management

in a Factory Automation Testbed.

Bin Zhang

Corina Postelnicu

Jose L. Martinez Lastra

Tampere University of Technology, Finland

ARTEMIS eSONIA project (Embedded Service Oriented Monitoring, Diagnostics and Control: Towards the Asset Aware and Self Recovery Factory)

Page 3: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Outline

1. Background. Testbed.

2. Key Performance Indicators. Event Processing Language rules

3. Examples

4. Conclusions

Page 4: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

1. Background. TestbedFASTORY

Page 5: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Production

Page 6: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Production

3 parts

3 MODELSFrame Screen Keyboard

Page 7: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Production3 COLOURS

Page 8: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Production

729 product variants

+ +

+ +

+

+

+

+

=

Page 9: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Manufacturing cell

En

erg

y

con

sum

pti

on

embedded controllers to control the devices using web services

Each cell has 3 controllers

Page 10: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

3. Event Processing Language rules for KPI retrieval

Esper: a Java based component developed for rapid development of applications which require processing of large volumes of events in real time.

A database stores data and manipulates it according to incoming queries

Esper responds according to incoming eventsstores queries in an engine

Event Processing Language (EPL) syntaxRely on CAMX IPC-254x and IPC255x

standards

Page 11: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Unit energy consumption

Energy consumption for producing one product

Energy use, states of working cells, cell ID and pallet ID

select a.cellId as cellId, a.dateTime as dateTime, b.AWATTHR as energy, a.palletId as palletIdfrom pattern [ every a=EquipmentChangeState (currentState="READY-PROCESSING-EXECUTING") -> b=EnergyMeter(cellId=a.cellId)]

Cell ID, energy use when the robot starts to execute, pallet ID and time stamp

select a.cellId as cellId, a.dateTime as dateTime, b.AWATTHR as energy, a.palletId as palletIdfrom pattern [ every a=EquipmentChangeState (previousState="READY-PROCESSING-EXECUTING") -> b=EnergyMeter(cellId=a.cellId)]

Cell ID, energy use when the robot stops to execute, pallet ID and time stamp

Process energy consumptionEnergy consumption per process

Energy use, states of working cells, type of process and cell ID

select a.cellId as cellId, a.dateTime as dateTime, b.AWATTHR as energy, a.processType as processType from pattern [ every a=EquipmentChangeState (currentState="READY-PROCESSING-EXECUTING") -> b=EnergyMeter(cellId=a.cellId AND processType = a.processType)]

Cell ID, energy use when the robot starts to execute, process type and time stamp

select a.cellId as cellId, a.dateTime as dateTime, b.AWATTHR as energy, a.processType as processTypefrom pattern [ every a=EquipmentChangeState (previousState="READY-PROCESSING-EXECUTING") -> b=EnergyMeter(cellId=a.cellId AND processType=a.processType)]

Cell ID, energy use when the robot stops to execute, process type and time stamp

Page 12: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Other KPI discussed in the paper

Unit production time

Unit processing time

Production shutdowns

Cell Production Rate

Cell energy consumption

Unit energy consumption

MTTR

MTTF

MTBF

Frame quality rate, Keyboard quality rate, Screen quality rate, Overall quality rate

Total energy consumption

Line Production Rate

Page 13: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

4. Summary

calculation of KPI values at runtime EPL rules running on Esper engine KPI management system implemented as a web

application with MVC design pattern.

Future work: targets set for the selected indicators, so that overall

performance is improved continuously; alarm mechanisms designed to visually announce out-of-

preset-boundaries behavior;

Page 15: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

2. Implementation architecture

Web services discovery via request from a web browser initiation of the WS4D framework a client is created in this framework for receiving information from web services within the line.

Page 16: Key Performance Indicators for Energy Efficient Asset Management in a Factory Automation Testbed

Background

8 step iterative model for design of Key Performance Indicators


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