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Key Study of Energy Savings
based on Eurovent Classification of AHU’s Mechanical Characteristics
Thanasis Paliogiannis, Stefanos Gaitanos
AHI Carrier S.E. Europe Air-Conditioning S.A.
EinB2019 – 6th International Conference in Northern Hellas
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ABOUT AHI CARRIER SE EUROPE AIR-CONDITIONING S.A.
We provide innovative& reliable solutions for residential, commercial,
industrial & marine applications of any
scale
With strong commitment to our
environmental responsibility,
our products deliver industry-leading
energy efficiency & lead the ozone-
depleting refrigerantsphase-out
Our company is nurtured with the
values of exceptional performance, quality
& customer care, driven from our most valuable asset, our
people
Founded in Athens in 1952, our company has evolved rapidly, currently being responsible for the distribution and SEE rights of Carrier & Toshiba HVAC
products and Totaline parts & accessories, in Central and SE Europe region
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• Eurovent Certified Air Handling Unit Mechanical Characteristics
• Building Model Description
• Methods used for the Determination of System Behaviour
• Examination of Energy Savings Potential
• Summary
EinB2019 – 6th International Conference in Northern Hellas
OVERVIEW
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SCOPE
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The test method for the mechanical performance of the casing is applicableto the comparison of different constructions – EN 1886:2009
To determine whether Eurovent Certified AHU Mechanical Characteristics canprovide a basis for the comparison of energy savings of different units
EinB2019 – 6th International Conference in Northern Hellas
SCOPE
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EN 1886
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SCOPE
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Mechanical Strength
Air Leakage
Filter Bypass Leakage
Thermal Transmittance
Thermal Bridging
• D1• D2• D3
• L1• L2• L3
• T1• T2• T3• T4• T5
G1 to F9
• TB1• TB2• TB3• TB4• TB5
M Box
M Box
M/R Box
M/R Box
M/R Box
EinB2019 – 6th International Conference in Northern Hellas
SCOPE
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BACKGROUND
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Casing Air Leakage
Model or Real Box
• Model enclosure of at least two (2) unit sections of identical design and assembly to real AHU including at least one access door fitted with hinges and standard closures but no window
• 0.9 m ≤ Box Height & Width ≤ 1.4 m
• 10 m2 ≤ Atotal, ext ≤ 30 m2
Tested @ -400 Pa & +700 Pa
• -ve Sections: Tested @ -400 Pa
• +ve Sections (Pressure<250 Pa): Tested @ -400 Pa
• +ve Sections (Pressure>250 Pa): Tested @ +700 Pa or @ fan operating pressure whichever is greater
𝑙"## = 𝑙%400
𝑡𝑒𝑠𝑡𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒
#.01
𝑙2## = 𝑙%700
𝑡𝑒𝑠𝑡𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒
#.01
-ve +ve
EinB2019 – 6th International Conference in Northern Hellas
BACKGROUND
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-ve +ve
𝐴𝑟𝑒𝑎 = 𝐴6789,;<9 − 𝐴>?%@;AB − 𝐴C@;787DB𝐴𝑟𝑒𝑎 = 2 𝑊𝐻 +𝐻𝐿 +𝑊𝐿 − 𝑛K 𝑙ℎ − 𝑛M(𝑊𝐻)
EinB2019 – 6th International Conference in Northern Hellas
BACKGROUND
Casing Air Leakage
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𝐴𝑟𝑒𝑎 = 𝐴6789,;<9excluding baseframe & weatherproof roof
Steady State ΔΤ = 20 ΚModel Box
EinB2019 – 6th International Conference in Northern Hellas
BACKGROUND
Thermal Transmittance
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MODEL
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v Office Space
• 1000 m2 of Model Space 𝐿 = 𝑊 = 10 10� 𝑚
• H = 3.20 m
• Total Window Surface of 48 m2 placed along
the S-N walls
• Uext.walls = 0.45 Wm-2 K-1
• Uwindows = 1.90 Wm-2 K-1
• Uroof = 0.40 Wm-2 K-1
• Ufloor = 0.80 Wm-2 K-1
• No Infiltration/Exfiltration
• 100 Occupants during Office Operating Hours
• Lighting Load = 16.00 Wm-2
• Miscellaneous Electrical Loads = 15.00 Wm-2
v Design ConditionsIndoor Design Conditions @ Cooling:25 oC DB/50% R.H.
Indoor Design Conditions @ Heating:22 oC DB/50% R.H.
v Typical Meteorological Year
v CitiesAthensThessalonikiHeraklionRhodes
EinB2019 – 6th International Conference in Northern Hellas
MODEL
Building Performance Simulation Model
v Software
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HVAC System • Single Zone Constant Air Volume System with thermostatic control
• AHU equipped with a common cooling/heating coil to meet space requirements
• Cooling/Heating Coil paired with an air-cooled heat pump to provide chilled/heated water
• Unit Operating Hours: 8.00 am to 6.00 pm excluding weekends
• Fresh Air Flow Rate in accordance with minimum requirements specified in Τ.Ο.Τ.Ε.Ε. 20701-1/2017
• Heating Mode: November to April
• Cooling Mode: May to October
EinB2019 – 6th International Conference in Northern Hellas
MODEL
Building Performance Simulation Model
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ANALYSIS
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• Additional/apparent fan power energy cost(easy to calculate)
• Leakage air cooling and heating cost requires calculation of:
1. AHU’s air supply temperature, based on AHUs Cooling/Heating Load (Cooling/Heating Coil Simulation)
2. Heat Pump’s additional energy consumption, based on AHU’s Cooling/Heating Load and Weather Conditions (Heat Pump Simulation)
EinB2019 – 6th International Conference in Northern Hellas
ANALYSIS
Air Leakage Thermal Transmittance
• Heat Loss through AHU Casing based on mean internal and external air temperature(easy to calculate
Air Leakage & Thermal Transmittance Energy Cost for Operating Hours / Year
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Cooling
Cooling with No Space Loads
Heating
Heating with No Space Loads
Coil ON Cooling
Sensible Heat Removal ONLY
Sensible & Latent Heat Removal
IF Air Dew Point Temperature < Water Inlet Temperature *
IF Air Dew Point Temperature > Water Inlet Temperature*
𝑸𝒄𝒐𝒊𝒍̇ = �̇�𝒂𝒊𝒓𝑪𝒑,𝒂𝒊𝒓 𝑻𝒄𝒐𝒊𝒍,𝒊𝒏 − 𝑻𝒔𝒖𝒑𝒑𝒍𝒚
𝑸𝒄𝒐𝒊𝒍 =̇ �̇�𝒂𝒊𝒓 𝒉𝒄𝒐𝒊𝒍,𝒊𝒏 − 𝒉𝒔𝒖𝒑𝒑𝒍𝒚
Coil ON Heating Sensible Heat Addition
𝑸𝒄𝒐𝒊𝒍̇ = �̇�𝒂𝒊𝒓𝑪𝒑,𝒂𝒊𝒓 𝑻𝒔𝒖𝒑𝒑𝒍𝒚 − 𝑻𝒄𝒐𝒊𝒍,𝒊𝒏
Coil OFF
EinB2019 – 6th International Conference in Northern Hellas
ANALYSIS
Common Cooling / Heating Coil Operation
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EinB2019 – 6th International Conference in Northern Hellas
ANALYSIS
Common Cooling / Heating Coil Operation
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𝑄%?< = 𝑓 𝑚𝑖𝑛 �̇�?8A𝐶@,?8A, �̇�h?9;A𝐶@,h?9;A
�̇�B;7B = �̇�?8A𝐶@,?8A 𝑇B6@@jk − 𝑇lC8j,87
�̇�h?9;A =�̇�B;7B
ΔΤh?9;A×𝐶@,h?9;A
𝑈𝐴 =1
ℎ𝐴 h?9;A+
1𝜂r ℎ𝐴 ?8A
sK
ℎ𝐴 h?9;A = 𝑥h?9;A�̇�h?9;A
�̇�h?9;A,#
#.u1
ℎ𝐴 h?9;A,#
𝑥h?9;A = 1 +0.014
1 + 0.014×𝑇h?9;A,87,#𝑇h?9;A,87 − 𝑇h?9;A,87,#
𝜂r ℎ𝐴 ?8A = 𝑥?8A�̇�?8A
�̇�?8A,#
#.u#
𝜂r ℎ𝐴 ?8A,#
𝑈𝐴lC8j,;79v?j@k =�̇�lC8j𝐿𝑀𝐻𝐷
𝑈𝐴lC8j,;<9 = 𝐶@,?8A𝑈𝐴lC8j,;79v?j@k
𝑈𝐴lC8j,9C9?j =1
1𝑈𝐴lC8j,879
+ 1𝑈𝐴lC8j,;<9
EinB2019 – 6th International Conference in Northern Hellas
ANALYSIS
Common Cooling / Heating Coil Operation
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𝑅M = 0.9978, 𝑅𝑀𝑆𝐸 = 0.0502
𝑝MK = 1.705𝐸 − 05𝑝KM = 4.365𝐸 − 06𝑝#� = 6.858𝐸 − 06
𝑒𝑓𝑓 = 𝑓 𝐴𝑚𝑏. 𝑇𝑒𝑚𝑝, 𝐶ℎ𝑖𝑙𝑙𝑒𝑟𝐿𝑜𝑎𝑑 = 𝑓(𝑥, 𝑦)
𝜂 = 𝑝## + 𝑝K#𝑥 + 𝑝#K𝑦 + 𝑝M#𝑥M + 𝑝KK𝑥𝑦 + 𝑝#M𝑦M + 𝑝�#𝑥� + 𝑝MK𝑥M𝑦 + 𝑝KM𝑥𝑦M + 𝑝#�𝑦�
𝑝## = 1.147𝑝K# = 0.09668𝑝#K = 0.136𝑝M# = −0.003331𝑝KK = −0.002015𝑝#M = −0.001576𝑝�# = 2.406𝐸 − 05
EinB2019 – 6th International Conference in Northern Hellas
ANALYSIS
Heat Pump – Cooling Mode Efficiency Simulation
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RESULTS
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Electricity Cost = 0.145 €/kWh
Cost Difference between AHUs of Different Mechanical Performance Class in the range of 2 to 4%
EinB2019 – 6th International Conference in Northern Hellas
RESULTS
Assumptions
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RESULTS
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RESULTS
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RESULTS
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RESULTS
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Hospital Application
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RESULTS
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EinB2019 – 6th International Conference in Northern Hellas
RESULTS
Hospital Application
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SUMMARY
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• Eurovent Certified Air Handling Unit Mechanical Characteristics can provide abasis for the comparison of AHUs Energy Savings Potential
• Pay-back period is heavily influenced by unit operating hours(application requirement) and AHU fresh air flow rate
• In terms of Air Leakage Class (L), units appear to offer competitivepay-back periods across all 4 cities, particularly in Fresh Air AHU applications
• In terms of Thermal Transmittance Class (T), units appear to offer longer pay-back periods across all 4 cities. Cities with extreme weather conditions tend tooffer the most competitive pay-back periods
EinB2019 – 6th International Conference in Northern Hellas
SUMMARY
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QUESTIONS?
EinB2019 – 6th International Conference in Northern Hellas