capabilities statement

engineeringkeystone

KEYSTONE ENGINEERING172 Evan Street, Mackay, Queensland 4740Australia

Phone: (07) 4969 5942 Phone: (07) 5455 6445

KEYSTONE ENGINEERING (FABRICATION)3 Action Street, Noosaville, Queensland 4566Australia

Company Overview 1

Who We Are 3

Engineering and Management Services 4

Piping Systems 5

Fabrication and Procurement 6

Construction 8

Maintenance 9

Gallery 10

contents

contact

KEYSTONE ENGINEERING172 Evan Street, Mackay, Queensland 4740Australia

Phone: (07) 4969 5942 Phone: (07) 5455 6445

KEYSTONE ENGINEERING (FABRICATION)3 Action Street, Noosaville, Queensland 4566Australia

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Keystone provides full engineering, management, construction and maintenance services for structural, mechanical and piping disciplines. Through our offsite workshop we deliver an assorted combination of fabrication and procurement to suit our customers' requirements across a wide range of industries.

Keystone Piping concentrates specifically on a multitude of piping systems and applications. We offer solutions for new and existing infrastructure and are amongst the industry leaders for piping in process plants, large pipeline distribution networks and piping of all mediums. Our experience means we can provide engineering, design and execution for the most challenging assignments.

We use 3D scanning & modelling along with computer aided design programs to accurately carry out assessments of structural, mechanical and piping assets. We provide our customers with an accurate analysis of the integrity of their assets or can re-design, model and fabricate new or modified components to increase productivity and reduce operational downtime.

Our objective is to offer an alternative choice, using fresh ideas and an innovative approach. We have extensive experience with various piping systems, utility treatment plants, bulk materials handling and heavy engineering applications. Our management team consists of qualified engineers, and recognized project and construction managers within the industry. Our key is assigning each project with the right players from our management team along with our experienced, and hand-selected work force, and ensuring they are the right fit for your job… this gives us an advantage over our larger competitors.

Keystone is an engineering, construction, fabrication and asset management company.

company overview

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Our capabilities within Piping Systems, Engineering, Management, Construction,

Maintenance, Fabrication and Procurement extend across the following industries:

–– Mining

–– Sugar Mills

–– Bulk Handling Ports

–– Power Stations

–– Gas – LNG, LPG and Water Treatment Facilities

–– Local Councils and Water Authorities

–– Water and Sewerage Treatment Plants

WHY KEYSTONE?

“In today's market low cost and high efficiency is necessary to keep our clients' businesses viable. Unlike the large hierarchy-structured companies, Keystone operates a lean but effective projectized management structure by engaging the right people who understand results and will deliver outcomes. Our minimal overhead cost allows us to meet a challenging market and yet still provide a team of highly qualified industry professionals for a fraction of the price, giving you a significant cost saving.”

Craig Heath DIRECTOR

Ensuring the safety of our people and others in the environment we operate within is our primary objective.We strive to be at the forefront of safety management and control. There is no job that is more important than the safety of others. We understand that the ability to manage safety well will in turn produce cost efficient, high-quality and successful outcomes for all.

Keystone Engineering Services, through local work within the Central Queensland region, has developed a number of key relationships with other contractors allowing us the ability to engage these services, if required, to ensure all aspects of your project are managed professionally.

company overview

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Andrew Williams DIRECTOR

Andrew holds a Bachelor of Engineering – Mechanical (Hons) from Central Queensland University. Upon graduating, Andrew relocated to Mackay with G&S Engineering Services within the Anglo Alliance responsible for all wash plant, shovel and dragline maintenance and shutdown contracts. After several years Andrew joined the construction division working on dragline tub builds and the Hay Point (HPX3) Expansion. In addition to these roles, Andrew spent time working within the estimating and pre-contracts divisions, and completed post graduate studies in project and program management. Soon after the expansion of Keystone Engineering Services in Mackay, Andrew joined Craig on the Grosvenor/Moranbah North Mine Expansion project as a package manager delivering structural, mechanical and piping scopes across both greenfield and brownfield sites. Andrew specialises in project management, project controls and scheduling, and in particular mechanical and structural systems for heavy engineering for draglines and shovels, as well as all facets of materials handling within wash plants, conveyor systems, stackers and reclaiming systems.

Craig Heath DIRECTOR

Since 2003 Keystone Engineering has grown and developed substantially. Craig was one of the first employees while studying for, and gaining a Bachelor of Engineering – Mechatronics (Hons) from Queensland University of Technology. He worked within the company in the fabrication shop and as an engineer before moving to London to work on various construction projects including infrastructure for the Olympic Games. Returning to Mackay, Craig worked on several construction and maintenance projects within the Bowen Basin most notably the Grosvenor/ Moranbah North Expansion, Broadmeadows Sustaining Operations Project, South Walker Creek CHPP Project, and the Dawson Mine Flood Immunity Projects. He gained employment for the likes of G&S Engineering, Downer EDi Engineering, Keystone Engineering and Mainteck Pty Ltd in various engineering and senior management positions. He then established Keystone Engineering Services alongside Keystone Engineering to focus on site services offered to the mining, port, sugar, council and power industries. Craig specialises in project management, site supervision and in particular piping systems, having completed post graduate studies in project and program management along with various specialised piping certifications.

who we are

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Keystone prides itself on being an engineering-focused company. We

carry this approach through to our onsite engineering and management

services. Our team is a well balanced combination of engineers

and industry experts with a great deal of experience with projects

and shutdowns on heavy machinery, processing plants and piping

systems. We are continually working on innovative, more efficient

and safer systems and techniques to elevate the industry standard.

Keystone has skilled professionals and accomplished supervision

that can achieve the outcomes your project or shutdown needs.

Our team can assist with design, engineering, planning, scheduling

and executing. The directors, both experienced engineers, carry

post graduate qualifications in project and program management

and our aim is to listen and work with our clients to provide the

most effective engineering and management solution.

Our management team has extensive professional experience gained from working throughout Central Queensland and the Bowen Basin. This includes management roles within:

• CHPP construction and major upgrades

• Conveyor and material handling upgrades

• Major maintenance shutdowns on draglines, shovels and CHPP

• Pre-contracts estimating and commercial negotiation

• Construction field supervision and field engineering

• Brownfield and greenfield construction works

• Port expansions

• Water treatment plants

It is through this experience that we understand your needs, and can discuss your specific project requirements in detail. We can provide professional services for the following:

• Shutdown planning and maintenance

• Design modelling, 3D scanning and survey

• Project management, field engineering, scheduling,

cost control and quality management

• SMP superintendents and supervision

• Third party and sub-contractor management

• Commissioning and start up

engineering and management services

We ensure compliance with industry best practice management offering complete scheduling, earned value (EV) and cost analysis reporting systems.

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Keystone Engineering offers a full range of piping solutions for various industries and applications. Our

capabilities include design, construction, maintenance, integrity and fabrication of all piping systems. Keystone

has key personnel with expert knowledge and experience with diverse piping systems in the commercial,

mining, sugar, port, power station and council asset sectors. We will design, supply, install and maintain the

complete system from the supply (tanks, sumps, dams etc...) to pumping and piping reticulation systems.

Our services include:

• CHPP Piping Design, Maintenance & Installation

• Fire Water Systems

• Storage Tanks and Sumps

• Fuel Storage and Distribution Systems

• Potable Water Treatment Plants

• Sewerage Treatment Plants

• Dust Suppression Systems

• Compressed Air Facilities

• Slurry Pumping Reticulation

• Basalt & Wear Resist Lined Pipe Spooling

• HDPE (Poly) Piping – Butt Welding and Electrofusion

• PVC & UPVC Piping Systems

• Trenching and Civil Works

• Carbon & Stainless Steel Pipe spooling

• Roll Groove, Shouldered and Threaded Pipe

• Pressfit Stainless Tube Systems

• Lubrication Systems

• Hydro and Pressure Testing

• Irrigation systems

• Water tanks and booster pumps

• Mine hoses and spraybars

piping systems

Keystone can supply or source all your piping materials, fittings and special-purpose valves etc... at a very competitive rate. We offer free engineering support service that will evaluate and determine the best suited application for your business.

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Our business retains a number of highly qualified and

experienced welders and tradesmen with invaluable skillsets

to accommodate the most complex fabrication and piping

projects. The key areas within the fabrication arm are:

• Specialised Stainless and aluminium welding

• Fabrication of structural and heavy steel componentry

• Switchboard and enclosure fabrication

• CNC water jet profile cutting

• Precision engineering

• Custom fabrication

• Pipe welding and fabrication

• Chutes and tanks

• Sheet metal fabrication

• Truck body / vehicle modifications

• Pump skids, frames, machine guarding & pipe supports

• Conveyor Idler frames and belt weighers

• Ship loader cabins and componentry

• Invention & prototype design and manufacturing

Our workshops quality is second to none and we pride

ourselves on delivering products that makes sure our

clients come back to us again and again. We are continually

improving our systems and procedures within the workshop to

ensure we are compliant with all relevant standards. Our

Quality Management System is used to monitor and control

our quality assurance and generate ITP’s & check sheets to

align with our clients' specific requirements.

fabrication and procurement

Keystone Engineering fabricate and supply a large spectrum of products and components for numerous industries in Australia and abroad. Our large workshop facility on the Sunshine Coast caters for small intricate assignments through to full supply chain management for large projects.

Our workshop uses the latest 3D CAD programs (SolidWorks

and Pro CAM) to design and draft all our products leaving no

room for error. We can illustrate and demonstrate to our clients

exactly what will be receiving and guarantee that it will work.

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fabrication and procurement

Our workshop includes state-of-the-art machinery and

equipment including:

• CNC Abrasive Water Jet Cutter

• CNC Plasma Cutter

• Guillotines

• Press Brakes

• Welding equipment (including ARC, TIG, MIG, Pulse MIG,

Gas as well as spot welding and stud welding)

• Lathes

• Milling Machine

• Pipe roll groove and threading machines

Having been established in 2003, we have built upon

our network of material suppliers and our procurement

capacity now offers the ability to source both nationally and

internationally. For large scale procurement, we have the

buying capacity to offer bulk order materials and fabrication

packs from Asian suppliers at competitive market rates.

Keystone offers a wide range of Switchboard enclosures for a variety of electrical applications including: Underground Portals, custom Stainless IP rated boards, powder coated enclosures and large switch rooms. These boards are designed and modelled in SolidWorks to ensure compatibility with the switch gear and other mechanisms.

Being centrally located to the industries we work within, we are able to quickly transport items via major couriers. We ensure all items are inspected upon despatch and delivery to ensure our clients always receive the high quality workmanship that is expected.

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construction

Our capabilities comprise of fulfilling the project life-cycle of engineering, procurement, construction and management for structural, mechanical and piping services.

Keystone Engineering has a proven track record in the completion of small to medium projects across a range of industries. Our ability to manage projects from conception, design through to in-house fabrication and on-site construction allows us to maintain control of all aspects of the contract even for the most challenging assignments.

Keystone's construction experience ranges from minor capital works

projects to large design, fabrication and site installation projects.

We have highly experienced personnel that specialise in erecting

structural steel, installing conveyors systems & transfer towers and the

complete implementation of intermediate to advanced piping systems

utilising HDPE, steel, lined and stainless steel pipe.

The industries and equipment we work within are:

• Coal Handling Preparation Plants

• Materials Handling Systems

• Water Treatment Plants

• Ports

• Stackers, Reclaimers

• Conveyor and Transfer Tower Systems

• Water Transfer and Storage Systems

• Power Plants

• Infrastructure Services

Keystone Engineering pride themselves on the quality, safety and

efficiency of the services they provide. This is achieved through an

engineering approach through all facets of the project, where safety

is paramount, new ideas are proposed, measurable milestones and

detailed reporting are transparent. We continually strive for cost

efficiencies and savings, as well as quality deliverables.

Partnerships with civil and electrical contractors are also available when required. This provides our clients with the peace of mind that their projects are completely managed from initiation through to completion.

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maintenance

With access to a diverse workforce we can propose site-specific ongoing maintenance services at market competitive rates.

Our maintenance capabilities include:

• Wash plants

• Draglines and shovels

• Materials handling and conveyor systems

• Water treatment plants

• Sewerage treatment plants

• Solar systems

• Piping systems, design and modifications

• Dams and water transfer

• Stacker and reclaimers

• Smp integrity and analysis

• Boilers and pressure vessels

• Pumping stations

• Hydro carbon storage

At Keystone we understand the constraints around

shutting down plant and equipment and any downtime

certainly costs the company in more ways than one. Our

preventative maintenance strategies can optimise and

increase production whilst trying to reduce any downtime. We

ensure the maximum amount of planning and pre-thought

goes into every activity to avoid costly consequences.

A key advantage of utilising Keystone Engineering Services rather than larger competitors is that our clients deal directly with the senior management. They are continually on-site to discuss your needs and provide solutions to your assets. They will be there to ensure you are receiving a safe and professional service, as well as high-quality management, labour and equipment resources.We offer the full labour hire solution for

maintenance down days and planned shutdowns and can supply labour at short notice for unplanned breakdowns.

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projects gallery

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projects gallery

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projects gallery